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8

5.7  Venting

A vent screw is located on the pump reservoir. Before using the 
pump, loosen the vent screw one full turn to open the vent. See 
Figure 8.

 

NOTICE

Reservoir must be vented during pump operation. 

Failure to open the vent may result in cavitation and damage to 
pump components.

The vent should also be opened before adding oil to the reservoir. 
This will allow the oil to fl ow more easily into the tank.

The vent should be fully closed during sustained periods of 
inactivity or whenever the pump is stored. When closing the vent, 
tighten the vent screw snug tight, so that the underside of the 
screw head only slightly compresses the O-ring seat.

Figure 8 - Vent Screw

Vent Screw

5.8  Air On-Off  Control

The pump air on-off  control operates as follows:

ON position:

• Air from the plant air supply is directed to the pump  pneumatic 
circuit, activating the pump element. Hydraulic pressure will 
start building immediately, and will be indicated on the pump 
hydraulic pressure gauge.

• Pump will stop automatically when the user-adjustable pressure 
setting is reached. Refer to Section 6.1 for additional details.

 

NOTICE

The user-adjustable pressure setting must be adjusted 

before the pump is placed into operation. Refer to directions in 
Section 5.9.

OFF position:

• Air from the plant air supply to the pump pneumatic circuit  is 
blocked (shut-off ).

• Some residual air pressure may still be present in the pump 
pneumatic circuit.

  WARNING

Air downstream of the air on-off  control is NOT vented when 
the OFF position is selected. Residual air pressure may be 
present downstream of the control. Movement of hydraulic 
actuators could occur when control valves are shifted, even 
when the air on-off  control is in the OFF position.

To prevent possible injury, stay clear of hydraulic actuators 
until all pressure is completely relieved. With the air on-off  
control in the OFF position, shift the control valve(s) through 

all positions several times to relieve any residual pressure.

Figure 9 - Air On-Off Control

5.9  Air Pressure Adjustment

Adjustment of the pump air pressure setting results in a 
corresponding change to the pump hydraulic pressure setting.

Adjust the pressure setting as described in the following steps:

1. 

Move the air on-off  control to the OFF position.

2. 

Connect the air supply hose to the pump air inlet connection.

3. 

Pull up the air pressure adjustment knob. See Figure 10.

4. 

Turn the air pressure adjustment knob slowly counterclockwise 
until the pump air pressure gauge indicates about 43.5 psi [3 
bar].

5.  While watching the pump air pressure gauge, slowly rotate 

the air pressure adjustment knob clockwise until the gauge 
indicates the air pressure setting that corresponds with the 
hydraulic pressure setting required for your application.

 

NOTICE

The hydraulic-to-air pressure ratio varies, depending 

on pump model. Refer to the ratios listed in the table in Section 
4.1 and to the pressure-fl ow graphs in Section 4.5.

6.  To prevent unexpected actuator operation from occurring in 

the next step, be sure that all control valves are in the neutral 
position. 

Figure 10 - Air Pressure Adjustment Knob

   and Pressure Gauge

LOCKED

Air Pressure Gauge

ADJUSTMENT

KNOB

UNLOCKED

7. 

Move the pump air on-off  control to the ON position.

8.  Check the pump hydraulic pressure gauge. If necessary, 

readjust the air pressure up or down as required, until the 
corresponding hydraulic pressure setting is correct for your 
application.

Summary of Contents for Cylinder DuroTech MAP07

Page 1: ...of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or...

Page 2: ...he skin see a doctor immediately CAUTION Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur Be careful to a...

Page 3: ...yd Manifold 4 Hyd Hose Ports 5 Hyd Reservoir 6 Drain Plug 7 Sight Gauge 8 Vent Screw 9 Hyd Pressure Sensor Port 10 Carrying Handle 11 Hyd Oil Fill Plug 12 Air On Off Control 13 Metal Shroud 14 Mountin...

Page 4: ...sable Oil Capacity Hydraulic Oil Approximate Weight not including hydraulic oil or control valves Operating Temperature Range Sound Level Gallons in3 Liters Type lb kg C F dBA MAP07 MAP15 MAP30 1 8 41...

Page 5: ...100 psi Air pressure Oil ow l min X X Hydraulic Pressure bar 14 8 13 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 0 14 28 41 55 69 83 97 110 124 4 1 bar 5 5 bar 6 9 bar Air pressure 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0...

Page 6: ...vert A and B outlet ports to P and T ports for use with remote mounted valves Figure 3 Control Valve Mounting Station and Cover Plate D03 Manifold Shown 5 3 Hydraulic Reservoir The pump is shipped wit...

Page 7: ...0 15 Nm To ensure sufficient air ow the inside diameter of the air supply hose or line must be not less than 0 39 inch 10 mm Figure 4 Oil Fill Plug 5 4 Oil Level The oil level sight gauge is located o...

Page 8: ...c actuators could occur when control valves are shifted even when the air on off control is in the OFF position To prevent possible injury stay clear of hydraulic actuators until all pressure is compl...

Page 9: ...en pressure reaches the user adjustable pressure setting Typical operation with spool type closed center or oat center control valves non sealed type When the air on off control is in the ON position...

Page 10: ...ump on a workbench or other substantial work surface NOTICE Pump dry weight is approximately 71 lb 32 2 Kg This gure does NOT include the weight of the hydraulic oil or the control valves Actual weigh...

Page 11: ...circuits Disconnect hoses Remove pump shroud Refer to maintenance preparation procedures in Section 8 1 of this manual Also refer to pressure relief procedures in Section 6 3 2 Place the pump on a wo...

Page 12: ...r parts sheet for part number 14 Remove caps and plugs installed in step 8 15 Carefully lift the manifold and cover plate assembly and position it directly over the hydraulic reservoir opening Note th...

Page 13: ...p shroud 3 Grasp the lter bowl and depress the release button Pull straight down and remove the lter bowl from the air regulator See Figure 17 4 Drain any accumulated water from the lter bowl Remove a...

Page 14: ...ston remove the coil spring 8 6 2 Inspection 1 Using a clean lint free rag remove old grease lubricant from the air switch bore the piston and the coil spring 2 Inspect piston for obvious wear nicks s...

Page 15: ...uction strainer elements dirty Replace pump suction strainer elements Refer to Section 8 3 of this manual Oil leakage at hydraulic hoses ttings or connected devices Replace leaking components as requi...

Page 16: ...lter element Refer to Section 8 4 of this manual Internal leakage in pump element Pump element damaged or worn Contact Milwaukee Cylinder customer service representative Air leakage Loose air system c...

Page 17: ...Notes...

Page 18: ...Notes...

Page 19: ...Notes...

Page 20: ...https www milwaukeecylinder com...

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