Milwaukee TURBO-Pro, Operator'S Manual

Page 1: ... t f o r R e p r o d u c t i o n OPERATOR S MANUAL TURBO Pro TURBO Pro Max Grass Collection Systems with Setup Instructions 5103519 Revision J Copyright Briggs Stratton Milwaukee WI USA All rights reserved ...

Page 2: ...0641 IS700Z S125XT S150XT 61 s n all TURBO Pro Blower w Electric Dump From Seat Collector 12 5 cubic feet 5600624 S125XT S150XT 52 s n 2013818908 above IS700Z F160Z 52 s n all 5600623 IS1500ZX 52 s n 2013818908 above 5600621 IS2100Z 52 s n 2013818908 above 5600657 S125XT IS700Z 61 s n all TURBO Pro MAX Blower w 2 Bag Soft Top Collector 9 cubic feet 5601136 ISX2200 52 s n all TURBO Pro MAX Blower w...

Page 3: ...e hazards and risks associated with this product and how to avoid them This product is designed and intended to be used and maintained according to the manual for grass collection from established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to operate this equipment Save these original instructions for...

Page 4: ...riodically for tears holes or weak spots and replace with a new bag that meets the manufacturer s durability standards WARNING Amputation and thrown objects hazard If the mower stalls or the turbo blower chute plugs 1 Disengage the blower blades and remove the ignition key wait for all parts to stop before disconnecting or unlatching any parts attached to the blower or the collection system 2 Remo...

Page 5: ...C Previous Units with Text Decals A Part Number 5103518 Decal Danger Rollover Hazard Amputation and Thrown Objects Hazard B Part Number 5103184 Decal Warning Amputation and Pitch Point Hazard C Part Number 7101665 Decal Danger Amputation and Thrown Objects Hazard DANGER Amputation and thrown objects hazard Keep hands and feet away from deck Do not operate mower unless discharge chute or entire gra...

Page 6: ...e collection system installed and latched closed Warning Amputation and thrown objects hazard Disengage the blower blades and remove the ignition key wait for all parts to stop before disconnecting or unlatching any parts attached to blower or collection system Warning Read the Operator s Manual Caution Always wear hearing protection when operating Warning Loss of traction and control hazard Do no...

Page 7: ...r thrown by the mower blades Check grass condition If wet wait until later in the day If grass is wet the grass catcher is likely to become plugged For efficient bagging air circulation under the mower deck through the chute and into the bag is very important For this reason BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the underside of the catcher lid are free fro...

Page 8: ...id The screen can be partially removed for easier cleaning If paint has been scratched on metal parts touch up with paint or apply a thin film of oil to prevent corrosion Store in a dry area Hang the catcher and catcher bags to dry thoroughly before storing for a long period of time Always store away from moisture Mowing Without the Collection System To remove the blower see the instructions in Co...

Page 9: ...k is re positioned to it s most vertical position it can be achieved by adjusting the spring s pre load To adjust the upper shock mounting position 1 Park the machine on a flat level surface Engage the parking brake disengage the PTO turn the ignition switch to OFF and remove the key from the ignition 2 Chock the front wheels of the unit to prevent the machine from rolling 3 Raise the rear of the ...

Page 10: ...tires 5 To adjust the spring pre load of the shock assembly A Figure 2 insert the tip of the spanner wrench p n 5022853 B that came with the zero turn riding mower into the notch of the pre load adjuster C While holding the spanner wrench in place with one hand turn counter clockwise to increase the amount of pre load Turning clockwise will decrease the amount of pre load Make sure that both rear ...

Page 11: ...e from rolling Raise the rear of the machine and secure with jack stands The jack stands must be under the bumper This will allow the shock to be relaxed and will allow maximum space for the installation of the collector assist spring 3 Install the collector assist spring to the frame of the machine and secure using the two 2 3 8 16 X 1 bolts B 3 8 washers C and 3 8 nylock flange nuts D 4 Repeat t...

Page 12: ...the tractor frame until the weight is lifted off the front caster wheels 2 Remove the 3 4 10 X 3 1 2 bolt A Figure 5 and 3 4 16 nylon lock nut B that attaches the ball joint C to the frame D Discard the bolt and 75 X 1 75 X 1 00 spacer E Retain the 75 X 1 00 X 25 spacer F and 3 4 16 nylon lock nut 3 Install the new 3 4 16 X 2 1 2 thin headed bolt G through the new 76 X 1 06 X 07 spacer H the ball ...

Page 13: ...te chute mount rod and mounting hardware The discharge chute will need to be reinstalled for operation if the collection system is removed 2 Remove the chute lock bolt C and nut Retain this hardware 3 Remove the deck guard D Save the bolts and washers as they will be required in a later step 4 Loosen and remove the hardware E that secures the deflector plate F to the mower deck G 5 Remove the defl...

Page 14: ... under tension Figure 7 Removing the Spindle Belt A Idler Arm B Spring C Spindle Belt D Stationary Idler Pulley E Right Hand Discharge Side Spindle Pulley A A B B D D C C E E Remove the Mower Deck Spindle Pulley for Pulleys with Hex Nut and Spring Washer 1 Remove the 3 4 16 hex nut 3 4 spring washer A B Figure 8 securing the spindle pulley C to the spindle shaft Use a 1 wrench on the flats of the ...

Page 15: ...einstall the Spindle Belt 1 Refer to Figure 10 for proper spindle belt A Figure 10 alignment Make sure the belt is installed correctly on all pulleys except for the stationary idler pulley B The V side of the belt should run in the pulley grooves of the spindle pulleys C and the PTO clutch pulley of the unit The flat side of the belt should contact the grooves of the stationary idler pulley D and ...

Page 16: ...ise which will relieve tension on the belt exerted from the idler arm Remove the belt from the rear idler pulley E and then the right hand spindle pulley F Carefully release the tension on the breaker bar Installing the Spindle Pulley for the Blower 1 Remove the 3 4 16 hex nut A Figure 13 and 3 4 spring washer B that secures the spacers C D and spindle pulley E to the spindle shaft F Use a 1 wrenc...

Page 17: ...er arm Install the belt on the lower groove of the double spindle pulley A Figure 14 and then the rear idler pulley D Figure 15 Make sure that the V side of the belt runs in grooves of all four pulleys Carefully release the tension on the breaker bar 5 Measure the coil to coil length F Figure 15 of the short right hand belt tensioning spring G The measurement should equal the measurement as indica...

Page 18: ...he spindle shaft The second spindle pulley is installed with the wider hub facing down towards the right hand spindle pulley 4 Install the 3 4 spring washer C with the cone facing up see insert Figure 18 Install the 3 4 16 hex nut D and torque to 85 90 ft lbs 115 122 Nm Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the spindle shaft from spinning Installing the Spind...

Page 19: ...e the 1 4 20 X 1 bolts B that secure the tapered hub C to the spindle pulley and spindle shaft D 3 Install the bolts in the tapped holes of the tapered hub and tighten evenly to remove the hub from the spindle pulley and spindle shaft Use a 1 wrench on the flats of the blade end of the spindle shaft to prevent the spindle shaft from spinning Save the 1 4 key E 4 Remove the 1 4 20 X 1 bolts A Figur...

Page 20: ...re 23 of the short right hand belt tensioning spring G The measurement should equal the measurement as indicated in the Short Right Hand Belt Tensioning Spring Length chart If not turn the adjustment nut E until the measurement is achieved Tighten the jam nut A and the 3 8 nut C that secures the rear idler pulley D to the deck 6 Install the floor pan Installing the Spindle Pulley Guard 1 Install t...

Page 21: ...he mower deck B Refer to Figure 25 for the direction of installation for the quick pins C The quick pins fit into the same holes that the chute mount rod was installed Turbo Pro Max Blowers 1 Using the spring loaded quick pins A Figure 25 install the blower B onto the mower deck C The spring loaded quick pins use the same holes that the chute mount rod was installed in B C A Turbo Pro Turbo Pro Ma...

Page 22: ...sed tension in the spring as the adjustable idler pulley belt keep is being moved Injury may result if the adjustable idler pulley belt keep is prematurely released while the spring is under tension 3 Push on the adjustabler idler pulley belt keep A Figure 27 to move the adjustable idler pulley towards the stationary idler pulley B Install the belt on the mower deck double pulley D Figure 26 The V...

Page 23: ...wer pulley belt keep hardware C to secure it in place Stationary Idler Pulley Belt Keep 1 Position the stationary idler pulley belt keep A Figure 31 so that right side of the belt keep is parallel to the bend in the idler plate identified as 1 Figure 31 and then tighten the stationary idler belt keep hardware B to secure it in place This is necessary to prevent accidental contact between the stati...

Page 24: ... B and secure in place using the two knobs C NOTE Some models use a guard that features a picoting top plate Rotate the guard into place and secure using the knob Remove the knob and rotate the top plate to access the pulleys when necessary Figure 33 Installing the Blower Hood A Knobs B Blower Hood C Blower A B C Install the Blower Hood 1 Place the blower hood B Figure 33 onto the blower C and sec...

Page 25: ... tube through the mount tabs and loosely secure with four 4 3 8 16 nylock flange nuts D All Other Models Install the collector mount plate A Figure 36 and mount tabs B on to the bumper Install two 2 U bolts C over the top bumper tube and through the mount tabs and loosely secure with four 4 3 8 16 nylock flange nuts D NOTE On IS500Z models use the inner mounting holes when installing the collector...

Page 26: ... 3 8 19 nylock flange nuts D 2 ISX3300 and IS3100Z Models with 4 Tube Bumpers Install the remaining 3 8 16 U bolt C Figure 37 over the third tube down from the top of the bumper and loosely secure with the 3 8 16 nylock flange nut D All other Models with 4 Tube Bumpers Install the remaining 3 8 16 U bolt C Figure 38 over the second tube down from the top of the bumper and loosely secure with 3 8 1...

Page 27: ... mounting bolts D Figure 40 for installation 4 Temporarily install the collector mount posts A Figure 39 into the collector plate and install the hitch pins B This will insure that the holes are properly aligned for easy installation and removal 5 Tighten the top 3 8 mounting hardware C Figure 40 securely and remove the hitch pins and mount posts Install the Collector Mount Plate on a Flat Plate B...

Page 28: ... plate and secure with the hitch pins as shown in Figure 39 Again this will insure that the holes are properly aligned for easy installation and removal Tighten the 3 8 16 x 1 bolts securing the posts to the back plate NOTE For models with rear suspension it is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system see Rear Suspension Adjustment M...

Page 29: ...led 2 For the proper operation of this unit it must be relocated to the position labelled 1 1 Remove the hardware that secures the deflector plate B Figure 43 to the rails of the collector hood C 2 Move the deflector plate from the position labelled 2 to the position labelled 1 and secure in place using the hardware previously removed 1 2 A B Figure 43 Deflector Plate Installation 3 Bag Collector ...

Page 30: ...l the bag with the solid panel towards the front of the machine 1 Raise the collector hood and slide the collector bags A Figure 44 onto the frame rails B 2 Lower the hood and push the lock pin B Figure 45 through the hood lock plate A Figure 44 Install the Collector Bags A Collector Bag B Frame Rails A B B Figure 45 Lock Hood A Hood Lock Plate B Lock Pin B A ...

Page 31: ...vable clamp with knob B At least two bands must cover the outlet of the blower 3 Cut the discharge tube to fit properly between the blower and collector as shown in Figure 46 At least two bands must cover the inlet of the collector D Secure with the stationary clamp E Figure 46 Install Discharge Tube A Discharge Tube B Removable Clamp with knob C Blower Outlet D Collector Inlet E Stationary Clamp ...

Page 32: ...lock and hammer 4 Finish drilling through the opposite wall of the frame tubes using the weight rack as a guide 5 Install the 3 8 bolts B from the inside of the frame rail and fasten securely with the nylon lock nuts C 6 Install the counter weights D supplied with the grass collector on the weight mount rack 7 Install the weight retainer rod E through the weight mount rack and secure with the hair...

Page 33: ... Units with 3 8 Holes A C B D E G F Weight Mount Installation Units with Integrated Weight Mount in Front Bumper 1 Remove the two 2 bolts A Figure 51 washers B and spacers C that hold the plate assembly D to the front bumper E Remove the plate assembly 2 Install the counter weights A Figure 52 into the front bumper B and secure with the retaining pins C and hair pin clips D Figure 51 Remove Front ...

Page 34: ...lt keep C towards the stationary idler pulley to remove the belt tension and remove the belt from the spindle pulley 3 Loosen the lower hose clamp D securing the discharge tube to the blower outlet and remove the discharge tube from the blower 4 Pull the quick pins on the blower mount and remove the blower from the mower deck Re install the Deflector Plate Discharge Chute and Deck Guards 1 Re inst...

Page 35: ... Pin Remove the Collector System 1 Empty the grass collector bags and reinstall in the bagger frame 2 Remove the hitch pins B Figure 55 securing the bagger mount posts A to the mount plate 3 Lift the bagger unit up and off of the mount plate Remove the Front Weights 1 Remove the front weights from the front weight carrier ...

Page 36: ...deteriorate and wear Objects could exit a worn bag at high speeds Thrown objects could cause injury to you or bystandards Check bag frequently for tears and holes Replace worn bags 2 Inspect the bags for damage wear tears and holes 3 Replace worn or damaged bags B A Figure 56 Lubrication Points A Grease Point B Oil Point Lubrication Lubricate the unit at the locations shown in Figure 56 Grease Use...

Page 37: ... and top belt guard if replacement is not necessary Blower Drive Belt Replacement 1 Park the machine on a flat level surface Disengage the PTO engage the parking brake turn off the ignition and remove the ignition key 2 Remove the blower hood A Figure 58 and the top belt guard B 3 Push on the adjustabler idler pulley belt keep A Figure 59 to move the adjustable idler pulley towards the stationary ...

Page 38: ...e idler pulley belt keep C so that the face of the belt keep is parallel to the face of the idler arm bracket identified as 2 Figure 61 and tighten the adjustable idler pulley belt keep hardware to secure it in place 10 Position the blower pulley belt keep A Figure 62 as close to the blower pulley B as possible without contacting it and the tighten the blower pulley belt keep hardware C to secure ...

Page 39: ...lower and the discharge tube to become clogged If any part of the collection unit becomes clogged while in operation follow these procedures to safely remove the clog from the unit If the discharge tube is clogged 1 Park the machine on a flat level surface Disengage the PTO engage the parking brake turn off the ignition and remove the ignition key 2 Loosen the lower clamp with knob A Figure 64 sec...

Page 40: ...ne on a flat level surface Disengage the PTO engage the parking brake turn off the ignition and remove the ignition key 2 Unlock and open the hood of the collector 3 Use a suitable tool such as a broom handle to clear the obstruction from the collector inlet A Figure 65 4 Loosen the lower clamp with knob A Figure 64 securing the discharge tube to the blower outlet and remove the discharge tube fro...

Page 41: ... of the engine Troubleshooting the Collection System Problem Cause Remedy Excessive vibration Cutting blades are bent or unbalanced Replace the cutting blades Blade Mounting bolts are loose Tighten blade mounting bolts to 70 ft lbs 94 Nm Loose blower pulley Tighten the appropriate pulley Replace if excessively worn Blower impeller blades are bent or broke See your dealer Excessive grass blowout fr...

Page 42: ...N o t f o r R e p r o d u c t i o n OPERATOR S MANUAL TURBO Pro TURBO Pro MAX Grass Collection Systems with Setup Instructions ...