MIMAKI JV400-130LX, Installation Manual

Page 1: ...MIMAKI ENGINEERING CO LTD URL http eng mimaki co jp Service Documents D500698 22 JV400 130LX 160LX INSTALLATION GUIDE...

Page 2: ...Index Rev Changes Revised 3 1 2 Illustration is changed in accordance with heater change Revised 4 1 2 Illustration is changed in accordance with heater change Revised 4 2 P 6 4 2 P 7 4 2 P 9 1 1 Dryi...

Page 3: ...ed Ink set 6c and 6c W are deleted and 4c W is added Revised 5 1 P 3 1 2 An important item of step 2 is changed Revised 5 2 1 2 The ink label illustration is changed Revised 7 2 P 4 1 2 Step 6 is dele...

Page 4: ...2014 MIMAKI ENGINEERING CO LTD Change Tracking P 3 Service Documents Change Tracking Change Tracking Date 2011 12 19 Manual Ver 1 00 Remark Status Index Rev Changes Released New issued...

Page 5: ...e Accessories 4 14 4 5 Removing the Stopper 4 15 4 6 Removing the Fitting 4 16 5 Ink Set 5 1 5 1 Changing the Joints 5 2 5 2 Pasting label on eco case 5 6 6 Power Supply Related 6 1 6 1 Setting the Vo...

Page 6: ...lection of information for service engineers when setting up JV400 130 160LX inkjet printers During the setup proceed with the work by referring to this document and the following related documents Do...

Page 7: ...Used Model JV400 130 160LX Issued 2011 02 15 Revised F W ver Remark 1 0 Rev 1 1 Description of the Ink Used Outline Hand the Material Safety Data Sheet MSDS over to the user who will actually use this...

Page 8: ...phase AC100V to 120V 1440W x 2 Single phase AC220V to 240V 1800W x 2 Power consumption 2120VA or less x2 lines Main unit including heater Installation environment Usable temperature 20 C 35 C In envi...

Page 9: ...ION GUIDE Installation Space Model JV400 130 160LX Issued 2011 02 15 Revised 2013 04 15 F W ver Remark 1 2 Rev 3 Installation Space 1 000 mm or more 2854 mm or more 500 mm or more JV400 130LX 3634mm o...

Page 10: ...unting the Accessories Carry out the work to attach the accessories 4 4 p 14 5 Removing the Stopper Remove the stopper 4 5 p 15 In order to prevent accidental cuts always wear gloves when performing d...

Page 11: ...1 Lift down the carton which contains the stands 2 Remove the lid and sleeve of the box that packages the main unit and take out the Accessories box packing box A and packing box B Box containing the...

Page 12: ...e units on the roll guide and tighten the take up device unit fixing screws Stand stay Stand stay The stand having the screw holes to fix the tank tray is the right stand Use the hexagonal wrench For...

Page 13: ...l guide with the Roll guide shuft holding plate Right and left screw M5x15 2pcs Roll holder fixing screw Roll holder Roll holder fixing screw Roll guide Roll holder Roll guide BKT 200A B When attachin...

Page 14: ...holding plate Right and left screw M5x15 2pcs 10 Lock the four stoppers of the stand Roll guide BKT 200A B When attaching the Roll guide BKT 200A B tighten the screw while pushing the Roll guide BKT...

Page 15: ...t by removing the screw 12 Using screws CS6x55 8pcs attach the Stay2 to the Main unit 13 Hold the handles of the plotter by four people 14 Put the front face of the stand first Align the screw hole of...

Page 16: ...upper stand stay on the back of the main unit turning one half with the supplied hexagonal wrench 2 Fitting the screw holes of the main unit and the stand temporarily tighten the screws CS5x15SMW 8pcs...

Page 17: ...Holder position label 20 Check Clamp Lever is lowered When Clamp Lever is lifted push it down Roll Holder posi tion label Roll Holder Set Position 3 Inch Roll Media 2 Inch Roll Media 30mm 30mm Roll H...

Page 18: ...ctor at the bottom of the plotter Roll Holder Set Position 3 Inch Roll Media 2 Inch Roll Media Basis Setting position of 3inch tube Setting position of 2inch tube Roll Holder Roll Holder Side Back of...

Page 19: ...ng fan side plate Right and left M5x15 4pcs 2 Fix the Drying Heater Assy on the Drying fan side plate L R Right and left 1 Hook the U groove of the Drying Heater Assy on the positioning screw of the D...

Page 20: ...r C Tighten the fixing nut of the cable lock firmly 2 Connect the connector 3 Fix a F G cable with a screw 4 Tighten the Cable fixing nut so that a cable does not fall out Slack off the cable so that...

Page 21: ...n screws P3x8SMW x4 temporarily of the Drying heater Assy and hung the ditch of the Heater cover bottom to the screws And then tighten the screws Fix the Heater cover U with Screw P4x10SMW for the Dry...

Page 22: ...ng the ditch of the Heater skirt to the screws And then tighten the screws Fix the Heater skirt with Screw P4x10SMW for the Drying fan side plate L R Right and left Heater skirt Heater skirt Hung the...

Page 23: ...the Accessories Work procedures 1 Fix the tank tray to the stands with the screws M5x15 2pcs 2 Attach the waste ink tank Insert the waste ink tank 3 Close the waste ink tank guard Put a hook of the w...

Page 24: ...JV400 130 160LX Issued 2011 02 15 Revised 2013 04 15 F W ver Remark 1 2 Rev 4 5 Removing the Stopper Work procedures 1 Open Front cover remove the screws P4x 10SMW 1pcs and remove Head stopper Head st...

Page 25: ...cedures 1 Open Front cover Move the Carriage with hand to position easy to work as required 2 Cut the tube at both sides of the fitting which is connected to the tube shown as left hand figure Fitting...

Page 26: ...e procedure to change to except four color is as below List of work procedures Work operation Description Refer to 1 Head cleaning Celan the inside of head and ink paths to be changed 7 5 p 8 2 Changi...

Page 27: ...W Ink Set 4color M M C C Y Y K K Factory default 4 types Circulation path Disconnect Removed tubes are connected each other Joint No Liquid contact valve Joint No Ink color Connection 1 1 A 2 Magenta...

Page 28: ...re connected each other Joint No Liquid contact valve Joint No Ink color Connection 1 1 A 2 Magenta Connection 2 3 B 4 Cyan Ink Set 6color White M Or C G Y K W W 0 types For joints number from 1 to 8...

Page 29: ...e screws Use protective glasses and gloves during work Depending on the working condition ink may reach your eyes or your skin may be roughed due to ink Rear cover LU LX Tube O ring Joint Screw The O...

Page 30: ...e ink is used connect the tube for white ink filter in accordance with the following 1 Remove Rear cover LU LX from the back panel of the main unit 2 Connect the part of the red dotted line of the fig...

Page 31: ...depending on ink color to be used Work procedures 1 Paste the same ink color label as the set ink pack on the rear surface of the eco case Paste it by using the right upper corner of the rear surface...

Page 32: ...ver Remark 1 0 Rev 6 Power Supply Related List of work procedures Work operation Description Refer to 1 Setting the Voltage Selector Set the Voltage Selector 6 1 p 2 2 Connecting the Power Cable Conn...

Page 33: ...Revised 2013 04 15 F W ver Remark 1 1 Rev 6 1 Setting the Voltage Selector Outline The device voltage should be switched to 100 to 120V or 220 to 240V to match the power supply voltage 1 Switch the v...

Page 34: ...clicks 4 Insert the power plug into a plug socket Voltage AC100 to 120V AC220 to 240V Frequency 50 60Hz 1Hz Capacity 15A or more AC100 to 120V 10 x 2 lines 10A or more AC220 to 240V 10 x 2 lines Alway...

Page 35: ...ng the Power On 1 Turn on the main power supplies of this device Move the power supply switch on the back panel of this device to to turn on the main power supply 2 When you press the power switch at...

Page 36: ...hat the head is in the capping station 1 Press the power switch on the front of the device once If you turned the power off without performing capping turn the power back on again Return the head to t...

Page 37: ...ration Description Refer to 1 Setting at Startup Set the language and the power supply voltage 7 1 p 2 2 Initial Ink Fill Perform ink initial filling 7 3 p 4 3 Test Print Perform test print to check t...

Page 38: ...selection item Select ENTER Register 4 Set the power supply voltage Select depending on the connected power supply voltage of the machine Select ENTER Register The setting value is as below Area of 10...

Page 39: ...EERING CO LTD 7 2 P 3 R 1 0 INSTALLATION GUIDE Outputting Plots Pressure Adjustment Deleted Model JV400 130 160LX Issue 2011 02 15 Revised 2012 10 15 F W ver 1 00 Remark 1 0 Rev 7 2 Pressure Adjustmen...

Page 40: ...been completed 6 Remove air Filling head air port With the key move to the air purge sequence When you press the key air purge work is not performed and the machine moves to the cleaning operation to...

Page 41: ...orts of the damper selected in 7 press the ENTER key to stop sending ink 2 Remove the ink filling jig and close the cap 12 Press the ENTER key to return the carriag to the position that close the cap...

Page 42: ...e opening shaft with a flathead screwdriver to the original status Press the key to terminate the operation 15 When you press ENTER the cleaning operation starts When the cleaning operation has been c...

Page 43: ...Test Print Outline Perform test print to check the nozzle status Working Procedures 1 Press TEST CLEANING Select the TEST PRINT 2 Select the pattern arranging direction Select ENTER Print start 3 Perf...

Page 44: ...recover from nozzle missing and deflection Working Procedures 1 Press TEST CLEANING twice Select CLEANING 2 Select the cleaning type Select ENTER Register 3 Select the head to clean Start the cleaning...

Page 45: ...and scanning speed WF1 900N 1200N WF2 900N 1200N 900H 1200H WF3 600N 600H for only LX100 1 Set Media at X origin 2 Display ADJUST PRINT ADJUST 3 Select the waveform Switches ENTER Confirms Next 4 Sel...

Page 46: ...sation display Without drawing 11 When compensated draw and check the patterns again 900Hi SiDir WF1 H1A H1B 0 0 99 9 99 9 900Hi SiDir WF1 H1A H1C 0 0 99 9 99 9 Magnify by a microscope and measure it...

Page 47: ...fixed Confirm that the dots are on the same line The adjusting procedure is the same although the drawing pattern is different depending on mode Compensating value input Measured value ENTER Confirms...

Page 48: ...LOCAL width 1000mm ADJUST FEED COMP ENT FEED COMP PRINT ENT PRINTING PLEASE WAIT FEED COMP 0 Second band First band Media advance direction FEED COMP pattern Print two bands as the compesation pattern...

Page 49: ......

Page 50: ...D500698 22 30042014 2013 MIMAKI ENGINEERING CO LTD KF FW 2 50...