MIMAKI Kebab MKII, Operation Manual

Page 1: ...Kebab MkII L system from UJF 6042MkIIseries 23 Attach Kebab MkII L system on UJF 7151 plus series 26 Remove the Kebab MkII L system from UJF 7151 plus series 29 Set a work 31 Set a work 31 Attention when using a work of the different diameter from the previous ly used work 32 Use the work holder 33 Remove the work holder 36 Use the origin mark detection 37 Set the origin mark detection 37 Use the ...

Page 2: ...inquiry Description contained in this Operation Manual are subject to change without notice for improvement Unauthorized reproduction of any portion of this document is strictly prohibited 2016 MIMAKI ENGINEERING Co Ltd Interference to televisions and radios The product described in this manual generates low radio waves while it is in operation The product can interfere with radios and televisions...

Page 3: ...e notes thoroughly to operate the machine properly Useful information is given with this symbol Refer to the information to operate the machine prop erly Indicates the reference page for related contents The symbol indicates that the instructions must be observed as strictly as the CAUTION instructions including DANGER and WARNING instructions A sign representing a precaution the sign shown at lef...

Page 4: ...s or breakdown of this machine Some of the ingredients UV Curing initiator have toxic consequences to aquatic life Avoid leak into water system or sewage containing water Store ink cartridges and waste ink tank in a place that is out of the reach of children If ink settles on the skin or clothes immediately wash it off with detergent or water If you get ink in your eyes immediately wash your eyes ...

Page 5: ...ht after the lamp off to avoid from burn injury Handling of LED UV Do not use the LED UV in an ambience with a possibility of catching fire gasoline combustible gas spray thinner lacquer powder dust etc In addition do not put paper or cloth near or on the LED UV or it may cause fire or it may cause electrical shock Handling of the antifreeze liquid Use the exclusive antifreeze liquid or the coolin...

Page 6: ...eze liquid in a place that is out of the reach of children Ink cartridges If the ink cartridge is moved from a cold place to a warm place leave it in a place of use for three hours or more and use it Open the ink cartridge just before installing Leaving it open for a long time will cause abnormal printing Be sure to store ink cartridges in a cold and dark place Once the ink opened be sure to use i...

Page 7: ... malfunctions when put inside the conductive parts Be sure to use vacuum cleaner to vacuum off foreign materials and dust Do not use the machine in a place where there is a possibility of being wet or electricity may leak Electrical leakage may lead to electrical shock of personnel or fire To prevent accidents be sure to carry out periodic inspections and replace periodic replacement parts Firing ...

Page 8: ... is illegible or has come off purchase a new one from your local distributor or our office CAUTION A place exposed to direct sunlight A place that is not horizontal A place where temperature and humidity varies significantly Use the machine under the following environment Operating environment 20 to 30 C 68 to 90 F 35 to 65 Rh A place that vibrates A place exposed to direct air blow from air condi...

Page 9: ...r Curbs the horizontal shifting of the work during rotation You can use it for a work with a large diameter Remove it when using a work with a small diameter Attaching hole Hole to attach Kebab MkII system into It is also on the opposite side Origin position mark sensor Reads the origin position mark attached to the work when detecting the origin position mark You can move it from side to side Att...

Page 10: ...orizontal shifting of the work during rotation You can use it for a work with a large diameter Remove it when using a work with a small diameter Attaching hole Hole to attach Kebab MkII L system into It is also on the opposite side Attaching hole Hole to attach Kebab MkII L system into It is also on the opposite side Control connector Connected with the printer by the option relay cable Origin pos...

Page 11: ...0 mm Usable work weight Small diameter no more than 1 5 kg Large diameter no more than 2 0 kg The surface material and unevenness weight etc of the work may have an effect when drawing such as by causing the drawing itself to deviate from its position and color irregularities when drawing by overprinting multiple times Make sure you perform test printing beforehand to check if there is no problem ...

Page 12: ...the UJF 3042MkII 1 Turn OFF the main power of the printer main unit 2 Open the front cover 3 Remove the table by lifting up 4 Depending on the diameter of the work use the sustaining shaft of the number shown in the table Device Name Corresponding Printer Kebab MkII UJF 3042MkII UJF 3042MkII EX UJF 3042MkIIe UJF 3042MkIIe EX Kebab MkII L UJF 6042MkII UJF 6042MkIIe UJF 7151 plus UJF 7151plusII Lift...

Page 13: ... SET OPTION JIG 12 Press the key The table goes down When you press the key END ent is displayed on the screen Do not press the key until the work up to the Step 15 has been completed If you press the key before the replacing work has been completed printer starts Kebab MkII system automatic recognition operation ME NU 1 3 WOR K S E T MENU ME NU 2 3 MA CH I N E S E T U P ME NU 2 3 MA CH I N E S E ...

Page 14: ...K positioner BKT_R in the right front corner of the table using a provided plastic knob screw 2 Attach the K positioner BKT_R in the left front corner of the table using a provided plastic knob screw 3 Attach the cable BKT in the back of table 4 Place the Kebab MkII system on the table K positioner BKT_R K positioner BKT_R Cable BKT ...

Page 15: ...ring the operation 16 Fix the option relay cable with the clamps Fix the option relay cable with the clamp attached in the cable BKT 17 Press the key Printer performs Kebab MkII system automatic recognition operation Check that there is no gap between Kebab MkII system and the table If there is gap perform the procedures below Lightly push Kebab MkII system into from above Check that there is no d...

Page 16: ... diameter When removing Kebab MkII system follow the procedures below 1 Turn OFF the main power of the printer main unit 2 Open the front cover 3 Remove the clamp fixing the option relay cable 4 Remove the option relay cable from the printer main unit 5 Remove the option relay cable from the rear surface of Kebab MkII system 6 Remove the plastic knob screw fixing Kebab MkII and remove Kebab MkII s...

Page 17: ... of the section Attach Kebab MkII system to UJF 3042MkIIseries In case that the purpose is 3 Move to the step 10 in this section 10 Attach the connector panel K in the cen ter of printer Lift the table vertically by holding its both edges Purpose Number of sustaining shaft 1 Change the work to the one of diameter more than 10 mm and less than 65 mm 1 pc 2 Change the work to the one of diameter mor...

Page 18: ...bab MkII system 18 11 Attach the table that was removed 12 Remove the K positioner BKT_R x2 at the both front edges of table 13 Close the front cover 14 Turn the power of printer ON K positioner BKT_R K positioner BKT_R ...

Page 19: ...rn OFF the main power of the printer main unit 2 Open the front cover 3 Pull out the cable under the table from the printer main unit 4 Remove the table by lifting up 5 Depending on the diameter of the work use the sustaining shaft of the number shown in the table Lift the table vertically by holding its both edges Diameter of work to use Number of sustaining shaft more than 10 mm and less than 65...

Page 20: ...s removed 8 Put the cable under the table into the printer main unit 9 Turn ON the main power and the power of printer 10 Press the key in the local mode 11 Press to select MACHINE SETUP 12 Press the key in the MACHINE SETUP page ME NU 1 3 WOR K S E T MENU ME NU 2 3 MA CH I N E S E T U P ME NU 2 3 MA CH I N E S E T U P ENTER ...

Page 21: ...n the left front corner of the table using a provided plastic knob screw 3 Attach the cable BKT in the back of table 4 Place the Kebab MkII L system on the table When you press the key END ent is displayed on the screen Do not press the key until the work up to the Step 17 has been completed If you press the key before the replacing work has been completed printer starts Kebab MkII L system automa...

Page 22: ...g the operation 18 Fix the option relay cable with the clamps Fix the option relay cable with the clamp attached in the cable BKT 19 Press the key Printer performs Kebab MkII L system automatic recognition operation Check that there is no gap between Kebab MkII L system and the table If there is gap perform the procedures below Lightly push Kebab MkII L system into from above Check that there is n...

Page 23: ...diameter When removing Kebab MkII L system follow the procedures below 1 Turn OFF the main power of the printer main unit 2 Open the front cover 3 Remove the clamp fixing the option relay cable 4 Remove the option relay cable from the printer main unit 5 Remove the option relay cable from the rear surface of Kebab MkII system 6 Remove the plastic knob screw fixing Kebab MkII L and remove Kebab MkI...

Page 24: ...shaft In case that the purpose is 1 or 2 Move to the step 7 of the section Attach Kebab MkII L system to UJF 6042MkIIseries In case that the purpose is 3 Move to the step 11 in this section Lift the table vertically by holding its both edges Purpose Number of sustaining shaft 1 Change the work to the one of diameter more than 10 mm and less than 65 mm 1 pc 2 Change the work to the one of diameter ...

Page 25: ...en ter of printer 12 Attach the table that was removed 13 Put the cable under the table into the printer main unit 14 Remove the K positioner BKT_R x2 at the both front edges of table 15 Close the front cover 16 Turn the power of printer ON K positioner BKT_R K positioner BKT_R ...

Page 26: ...r 6 Attach the Kebab MkII L system Attach the Kebab MkII L system on UJF 7151 plus series 1 Attach the K positioner BKT_R in the right front corner of the table using a provided plastic knob screw When you press the key COMPLETED ent is displayed on the screen Do not press the key until the work up to the Step 8 has been completed If you press the key before the replacing work has been completed p...

Page 27: ...ide 7 Insert the option relay cable into the connector on the printer Surely insert the cable to prevent printer from coming off during the operation Check that there is no gap between Kebab MkII L system and the table If there is gap perform the procedures below Lightly push Kebab MkII L system into from above Check that there is no dust etc on the UJF 7151 plus series table Check that no dust ad...

Page 28: ...ctor on the rear surface of Kebab MkII L system Surely insert the cable to prevent printer from coming off during the operation 9 Press the key Printer performs Kebab MkII L system automatic recognition operation Option relay cable S E T OP T I ON J I G J i g K e b a b M k II L ENTER ...

Page 29: ...6 Remove the option relay cable from the rear surface of Kebab MkII system When you press the key COMPLETED ent is displayed on the screen Do not press the key until the work up to the Step 6 has been completed If you press the key before the replacing work has been completed printer starts Kebab MkII L system automatic recognition operation ME NU 1 3 WOR K S E T MENU ME NU 2 3 MA CH I N E S E T U...

Page 30: ...ebab MkII L system 9 Remove the K positioner BKT_for 7151 at the left front of table 10 Remove the K positioner BKT_R at the right front of table 11 Press the key Printer performs Kebab MkII L system automatic recognition operation X connector cover K positioner BKT_for 7151 K positioner BKT_R S E T OP T I ON J I G J i g NON E ENTER ...

Page 31: ...nding on the diameter of the work Diameter of work Less than 45mm More than 45mm Position to set work Small diameter Large diameter Diameter of work to use Number of sustaining shaft more than 10 mm and less than 65 mm 1 pc 65mm 110mm 0 pc ME NU 1 3 WOR K S E T FUNC1 ME NU 1 3 WOR K S E T ENTER WOR K S E T D I AME T E R 4 5 7 mm WOR K S E T S E T N A R ROW S P A N e n t In case that diameter is le...

Page 32: ...t diameter from the previously used work When using Kebab MkII system Kebab MkII L system with UJF 3042 MkII UJF 6042 MkII if the using work is changed as below it is necessary to once remove Kebab MkII system Kebab MkII L system and attach again after adjusting the number of table sustaining shaft As for the procedures for installation and disassembly please read Installation of Kebab MkII system...

Page 33: ... that the work and work holder are placed a little away from each other to adjust the right work holder 4 Move the ball part of the work holder on the right work holder so that it lines up with the flat part of the side of the work When lining it up with the side that is uneven it may affect drawing try to line it up with the part that is as flat as possible You can use the work holder for the wor...

Page 34: ... the flat part of the side of the work Loosen the thumbscrew of the supporting section of the ball adjust the height and then tighten the nut When lining it up with the side that is uneven it may affect drawing try to line it up with the part that is as flat as possible 9 Slide the left work holder and put the ball part of the left work holder lightly to the work Make sure that the work holder and...

Page 35: ...Use the work holder 35 10 Tighten the screw of the left work holder Screw ...

Page 36: ...n drawing the work with a small diameter remove the work holder to avoid it from colliding with the print head or slider 1 Remove the right work holder Loosen and remove the screws retaining the right work holder 2 Remove the left work holder Screw Screw ...

Page 37: ...e key Select the origin mark detection 7 Press to select ON OFF When you set it to ON the origin mark is detected at the following timing 1 Before drawing 2 When you finish setting the work 3 When starting Kebab origin point settings 8 Press the key You can set the origin mark detection Press the key several times to end the setting The origin mark detection function is only available for the work...

Page 38: ... high reflection surface such as aluminum use the tape with low reflectivity such as the supplied black tape For other works use the tape with high reflectivity such as the supplied aluminum tape If the work is wrongly detected such as when the work has designs and so on put black tape around the work and place aluminum tape as the origin mark on the black tape We recommend that you do not draw on...

Page 39: ... the Origin mark sensor Attach the Origin mark sensor cover when not using the Origin mark sensor as to prevent contaminants such as ink and dust from entering You can check the origin mark sensor and origin point mark by making settings for the work or Kebab The Origin mark sensor is fixed in place with magnets near the Origin sensor origin mark sensor Origin mark sensor cover ...

Page 40: ...detected use aluminum tape as the Origin mark after attaching one round of black tape There are markings and unevenness on the work surface Markings and unevenness on the work surface may lead to the misrecognition of the Origin mark For markings use aluminum tape as the Origin mark after attaching one round of black tape For level differences attach the Origin mark on a circumference of the surfa...

Page 41: ... moving the mode is set to the Kebab origin point setting mode When OriginMarkSearch is ON start Origin mark detection 4 Press and move the red light pointer mark over the work Move the light pointer mark to where you want to draw and then set the origin point position When you press the slider moves sideways When you press the work over Kebab rotates 5 Press the key when the drawing ori gin is de...

Page 42: ... on the work Work circumference A work height B Create data to be drawn in the format below PS EPS TIFF JPEG BMP and PDF1 4 Prepare the development work data for drawing We recommend that you create the data for drawing at the actual print size If you enlarge or reduce the size after the data for drawing has been read with RasterLink6 the aspect ratio of the image may be changed and so on Height a...

Page 43: ...is done at the position of Check the drawn result and when it is normal draw the data If an abnormality occurs perform head cleaning Refer to the Chapter 2 Perform head cleaning of the oper ation manual of the using printer In case of using UJF 3042MkIIseries or UJF 6042MkIIseries while taking off two sustaining shafts the work diameter is more than 65mm perform the test drawing by setting a provi...

Page 44: ...1 Select the Enviroments Printer Management menu Printer Management dialogue is displayed 2 Click the printer to use and then click Function icon Function icon setting dialogue is displayed 3 Check the Kebab Jig Print 4 Click OK 5 Click Close and finish Printer Management The Kebab Jig Print icon is displayed Click 2 Click 1 Click 1 Check 2 Click ...

Page 45: ...menu 4 Select the file to draw and then click Open The file is read and displayed on the list of the jobs 5 Select the job to draw When you draw the work with a light mass or unevenness the data may not be drawn accurately as it may slide due to the low friction of the work and rollers and so on We recommend that you test draw with a sample work before drawing the actual work Read this manual thor...

Page 46: ...mage from source data 46 6 Click Kebab Jig Print icon 7 Check Kebab Edit 8 Click Exection icon The Execution menu is displayed Select RIP and Print or Immediate Print and click Start Click Check Select Click Click ...

Page 47: ... is erased and the machine returns to the local mode UJF 7151 plus series UJF 3042MkIIseries 6042MkIIseries 6 0 0 x 6 0 0 V D 6 P U n i H i R MP 3 7 mm Table height Resolution Pass Direction Bi denotes bi directional Uni denotes uni directional Scanning speed Nor denotes normal Hi denotes the double speed MAPS information MP means that MAPS function is available Nozzle recovery information R means...

Page 48: ...eate Circum ference measure Job instead When you use Create Circumference measure Job the work is printed as shown in the illustration on the right 1 Follow the steps 1 to 4 of Starting the drawing operation 2 Select the spool job and click the Kebab Jig Print icon 3 Check Kebab Edit and then click the Create Circumference mea sure job icon The Create Circumference measure Job dialogue is dis play...

Page 49: ...step 8 of Starting the drawing opera tion and draw the data Check the drawing result and check the circumference When you actually draw the data correct the data based on the circumference you have checked or click Reflect diameter button on Scale beforehand Input the diameter of work Input the line width The thickness of the line is displayed in right side by inch Select the color and density Inp...

Page 50: ...42mm 0 0mm 31 42mm 26 42mm 36 42mm 0 0mm 31 42mm 26 42mm 36 42mm When the diameter is 10 mm Set the circumference of the draw ing data to 31 42 mm as it is where the print start position 0 0 mm is Set the circumference of the drawing data to 32 42mm as the print start position 0 0 mm is located at 31 42 1 Set the circumference of the drawing data to 30 42mm as the print start position 0 0 mm is lo...

Page 51: ...ork size 1 Follow the steps 1 to 4 of Starting the drawing operation 2 Check Valid in the Input of diame ter screen and directly enter the diameter of the work you are going to set The circumference of the work is automatically calcu lated once the diameter of the work is entered 3 Check Valid in the Scale screen and then click Keep Ratio 4 Perform the operation from step 8 of Starting the drawing...

Page 52: ... 3 Rub the part that is dirty with ink for wards and backwards with a BEMCOT that has been dipped in cleaning liquid Hold the roller with your fingers when rubbing it with a BEM COT so that it does not rotate Take care so as not to rub too hard Take care so as not to have the cleaning liquid come into contact with parts other than the roller shaft such as the ori gin mark sensor and the cover Make...

Page 53: ...elements of cleaning liquid remain Take care so as not to forcibly press down on the roller shaft Repeat steps 2 to 4 when there are multiple areas that require cleaning Cleaning the Origin mark sensor The buildup of dust and other particles in the origin mark sensor can cause the erroneous detection of the origin mark Remove any dust etc that has built up on the surface of the sensor with a cotto...

Page 54: ...Length Over 30 mm under 300 mm Over 30 mm under 600 mm Diameter Over 10 mm under 110 mm Maximum drawing range Length 300 mm or less Length 600 mm or less Usable work weight Small diameter no more than 1 5 kg Large diameter no more than 2 0 kg Interface Connect with the supported printer using the dedicated connector Power requirements Supply electricity from the supported printer using the dedicat...

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