Mindray BeneView T5, Service Manual

Page 1: ...DPM 6 Patient Monitor Service Manual ...

Page 2: ......

Page 3: ...n of Mindray DS is strictly forbidden Release amendment reproduction distribution rent adaptation and translation of this manual in any manner whatsoever without the written permission of Mindray DS is strictly forbidden is a trademark or a registered trademark of Shenzhen Mindray Bio Medical Electronics Co Ltd All third party trademarks that appear in this manual are used solely for editorial pur...

Page 4: ...II FOR YOUR NOTES ...

Page 5: ...plementation Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury This manual is based on the maximum configuration Therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is for biomedical engineers authorized technicians or ...

Page 6: ...M multi parameter module SMR satellite module rack CMS central monitoring system Passwords A password may be required to access different modes within the monitor The passwords are listed below User maintenance 888888 Factory maintenance 332888 Demo mode 2088 ...

Page 7: ...Management System 2 10 2 3 5 Equipment Interface System 2 12 2 4 Parameter Module 2 14 2 4 1 Module Infrared Communication Board 2 14 2 4 2 Module Power Board 2 14 2 4 3 Module Button Board 2 14 2 4 4 Parameter Board 2 14 2 5 SMR 2 15 3 Testing and Maintenance 3 1 3 1 Introduction 3 1 3 1 1 Test Equipment 3 1 3 1 2 Test Report 3 2 3 1 3 Preventative Maintenance 3 2 3 1 4 Recommended Frequency 3 2 ...

Page 8: ...al Safety Test 3 26 3 8 Touchscreen Calibration 3 26 3 9 Recorder Check 3 26 3 10 Network Print Test 3 27 3 10 1 Equipment Connection and Setup 3 27 3 10 2 Print Function Test 3 27 3 11 Battery Check 3 28 3 12 Factory Maintenance 3 29 3 12 1 Accessing Factory Maintenance Menu 3 29 3 12 2 Drawing Waves 3 29 3 12 3 Recorder 3 29 3 12 4 Software Version 3 30 3 12 5 Monitor Information 3 31 3 12 6 Cal...

Page 9: ... Touchscreen Control Board 5 10 5 3 7 Removing the Inverter 5 10 5 3 8 Removing the LCD 5 11 5 3 9 Removing the Alarm LED Board 5 12 5 3 10 Removing the Fan Assembly 5 13 5 3 11 Removing Battery Compartment Assembly 5 13 5 3 12 Removing the Integral Module Rack 5 14 5 3 13 Removing the CF Card Assembly 5 17 5 3 14 Removing the wireless AP assembly 5 18 5 3 15 Removing the Main Board 5 20 5 3 16 Re...

Page 10: ...4 9 CF Card Assembly 6 21 6 4 10 6802 Internal Wireless AP Assembly 6 23 6 4 11 Recorder Assembly 6 24 6 5 SMR 6 25 6 5 1 SMR Assembly 6 25 6 5 2 SMR Inside Assembly 6 26 6 6 Parameter Modules 6 27 6 6 1 MPM Module 6 27 6 6 2 New MPM Module 6 28 6 6 3 C O Module 6 30 6 6 4 RM Module 6 32 6 6 5 ICG Module 6 33 6 6 6 AG Module 6 35 6 6 7 BIS Module 6 37 6 6 8 IBP Module 6 39 6 6 9 Mindray CO2 Module...

Page 11: ...e 7 8 A Electrical Safety Inspection A 1 A 1 Power Cord Plug A 1 A 2 Device Enclosure and Accessories A 2 A 2 1 Visual Inspection A 2 A 2 2 Contextual Inspection A 2 A 3 Device Labeling A 2 A 4 Protective Earth Resistance A 2 A 5 Earth Leakage Test A 4 A 6 Patient Leakage Current A 6 A 7 Mains on Applied Part Leakage A 7 A 8 Patient Auxiliary Current A 9 A 9 Scheduled Electrical Safety Inspection ...

Page 12: ...6 FOR YOUR NOTES ...

Page 13: ...s a potential hazard or unsafe practice that if not avoided could result in death or serious injury CAUTION z Indicates a potential hazard or unsafe practice that if not avoided could result in minor personal injury or product property damage NOTE z Provides application tips or other useful information to ensure that you get the most from your product ...

Page 14: ... If the installation does not provide for a protective earth conductor disconnect it from the power line and operate it on battery power if possible z Dispose of the package material observing the applicable waste control regulations and keeping it out of children s reach 1 1 3 Cautions CAUTION z Make sure that no electromagnetic radiation interferes with the performance of the equipment when prep...

Page 15: ...urrent AC Defibrillator connector Power ON OFF Connector for satellite module rack Battery indication Video output Zero key Auxiliary output connector Calibrate key USB connector Measure Standby Equipotential terminal Check sensor ESD warning symbol for Electrostatic sensitive devices Type CF applied part Defibrillator proof protection against electric shock Type BF applied part Defibrillator proo...

Page 16: ...1 4 FOR YOUR NOTES ...

Page 17: ...sthetic gas AG impedance cardiograph ICG bispectral index BIS and respiration mechanics RM of single adult pediatric and neonatal patients The patient monitor also Provides audible and visual alarm indications in case of patient or equipment problems Enables displaying reviewing storing and transferring of real time data Incorporates multiple input devices such as buttons knob touchscreen keyboard...

Page 18: ...mounting hardware for instructions on assembling mounts CAUTION z Use mounting brackets we supply or approve If other compatible mounting bracket is used be sure it can be safely used on the patient monitor z The mounting bracket should be installed by our qualified service personnel or engineers who have adequate knowledge on it z If other mounting solution is used the installation personnel and ...

Page 19: ...put and Defibrillator Connector It is a Micro D connector used to output analog signals and defibrillator synchronization signals 4 CIS Connector It is used to connect a CIS and output 12V DC power supply 5 Video Output It is a DVI D connector used to connect a secondary display 6 Auxi Output Connector It is a BNC connector used to output nurse call signals 7 Network Connector It is a RJ45 connect...

Page 20: ...n board and integral module rack assembly Power management system battery battery interface board and power module Equipment interface system USB_Hub interface board DVI interface board CF card assembly and internal wireless network card Additionally the patient monitor can also connect a satellite module rack SMR parameter modules mouse keyboard etc The following diagram illustrates the structure...

Page 21: ...oard connections Knob The knob can be pressed or rotated both clockwise and counter clockwise It is connected with the button board Touchscreen The touchscreen enables touch operations and can be calibrated It is connected with the touchscreen control board and main board Power switch LED Board The power switch LED board controls the power supply for the main unit It has three LEDs which respectiv...

Page 22: ... lamp Alarm lamp lights either red or yellow whereas technical alarm lamp lights blue only The alarm lamp signals are transferred by the button board and are directly controlled by the main board Recorder The recorder receives data form the main board and then sends them to the thermal printhead for printing The recorder has a hardkey starting stopping recordings and a green LED on its front panel...

Page 23: ...trols the communications between the main board and the recorder CPU Motor drive circuit Receives the control signals from the CPU and then forwards them to the step motors Button LED board Includes one button and one LED which are directly controlled by the CPU Speaker The speaker provides sound for alarms key strokes heart beats and pulse and allows PITCH TONE and multi level tone modulation It ...

Page 24: ...lay processing system control communication management printing management and alarming etc The main board comprises the CPU board and mother board The following diagram shows interfaces to other components The CPU board is an essential CPU system containing the CPU FLASH memory realtime clock EEPROM etc It interfaces to the mother board only which then provides interfaces to all other external de...

Page 25: ...n CPU board It is connected with the mother board through a butt socket Internal wireless network card assembly Connects the internal wireless network card Integral Module Rack The patient monitor has two kinds of integral module rack 2 slot and 5 slot The control board includes a NIOS II FPGA It implements protocol conversion and infrared communication between the main unit and the parameter modu...

Page 26: ...board and voltage rise and drop DC transforming board The power module converts the input power into DC power supplies and then distributes them to each component of the patient monitor The input power comes from either the batteries or an AC source The patient monitor will run power from the AC source whenever an AC source is available If the AC source becomes unavailable the patient monitor will...

Page 27: ...available and high level indicates that battery 2 is not available 18 NTC2 Thermistor signal of battery 2 17 19 BAT 2 Input of battery 2 connecting to the positive pole of the battery 20 PCON Power on off control signal It is a TTL pulse signal inputted from the back board Every time when the power on off switch is pressed pulse of falling edge a switch between power on and off happens The pulse d...

Page 28: ...12 VDC is outputted to the SMR connector through a fuse BNC It is a BNC connector used to output nurse call signals RJ 45 connector It is a standard RJ45 connector providing 10 100 BASE TX Ethernet communications channels It connects an Ethernet network or a PC USB connector Connects devices with USB connector USB POWER connector Provides RS232 and RS422 interfaces for the communication between ma...

Page 29: ...ro D connector Outputs analog signals and defibrillator synchronization signals CF Card Assembly The CF assembly serves the non volatile CF card which is used for data storage and transferring It is connected with the mother board Internal wireless network card The internal wireless network card connects with the mother board User can set network type as LAN or WLAN through user interface and can ...

Page 30: ...to the module infrared communication board When a module is inserted in the module rack the ID is automatically sent to the module rack 2 4 2 Module Power Board Some modules have no power board There are two kinds of module power board 1 Isolated power board converts the 12 V DC into a 12 V isolated DC and a 5 V isolated DC 2 Non isolated power board converts the 12 V DC into a 5 V DC 2 4 3 Module...

Page 31: ...ent transfer It does not have its own power supply It is run by 12 V DC supplied by the patient monitor and then supplies power supply to each parameter module via the contact screws It implements communication protocol conversions between the patient monitor and each parameter module provides infrared communications for parameter modules and is responsible for detecting infrared communications ma...

Page 32: ...2 16 FOR YOUR NOTES ...

Page 33: ...ded in this chapter are intended to verify that the patient monitor meets the performance specifications If the patient monitor or a module fails to perform as specified in any test repairs or replacement must be done to correct the problem If the problem persists contact our Customer Service Department CAUTION z All tests should be performed by qualified service personnel only z Care should be ta...

Page 34: ...equency Check Maintenance Item Frequency Preventative Maintenance Tests Visual inspection 1 When first installed or reinstalled Pressure check Leakage test NIBP test Calibration Leakage test Performance test Sidestream and Microstream CO2 tests Calibration Leakage test Performance test AG tests Calibration 1 If the user suspects that the measurement is incorrect 2 Following any repairs or replacem...

Page 35: ...t Sidestream and Microstream CO2 tests and calibration Calibration Leakage test Performance test AG tests Calibration ICG test BIS test RM test Interconnecting function CCO SvO2 test Output calibration Note At least once a year is recommended for NIBP CO2 and AG Nurse call relay performance test Analog output performance test If the user suspects that the nurse call or analog output does not work ...

Page 36: ...s replaced Battery check Performance test Once a year or if the battery run time reduced significantly 3 2 Preventative Maintenance Procedures 3 2 1 Visual Inspection Inspect the equipment for obvious signs of damage The test is passed if the equipment has no obvious signs of damage Follow these guidelines when inspecting the equipment Carefully inspect the case display screen buttons and knob for...

Page 37: ...alloon pump after the reading is 0 3 Select Main Menu Maintenance NIBP Accuracy Test 4 Check the manometer values and the monitor values Both should be 0mmHg 5 Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump Then wait for 10 seconds until the measured values become stable 6 Compare the manometer values with the monitor values The difference should be within 3 mmHg If it is ...

Page 38: ...onitor 3 Select Main Menu Maintenance NIBP Leakage Test The NIBP display shows Leakage Testing 4 After about 20 seconds the monitor will automatically deflate This means the test is completed If no message is displayed in the NIBP parameter area it indicates that the system has no leakage If the message NIBP Pneumatic Leak is displayed it indicates that the system may have a leakage In this case c...

Page 39: ... in the NIBP Accuracy Test section 2 Select Main Menu Maintenance Factory Maintenance enter the required password Calibrate NIBP 3 Set NIBP Pressure to 150 mmHg in the NIBP Measurement Circuit Raise the pump pressure to 150 mmHg After the pressure value is stabilized select the Calibrate button to start a calibration 5 Set patient category to Adu Ped in the Overpressure Protection Circuit and rais...

Page 40: ...at the module does not leak Microstream The alarm message CO2 Purging is displayed on the screen after certain time Block the gas inlet for another 30s If alarm message CO2 FilterLine Err is shown it indicates that the module does not leak Accuracy Test Tools required A steel gas cylinder with 6 0 05 CO2 and balance gas N2 T shape connector Tubing Follow this procedure to perform the test 1 Plug t...

Page 41: ...aintain CO2 Calibrate CO2 4 In the Calibrate CO2 menu select Zero 5 After the zero calibration is finished successfully connect the equipment as follows 6 Open the relief valve to vent standard CO2 and make sure that there is an excess gas flow through the T shape connector to air 7 In the Calibrate CO2 menu enter the vented CO2 concentration in the CO2 field 8 In the Calibrate CO2 menu the measur...

Page 42: ... module does not leak Accuracy Test Tools required Gas cylinder with a certain standard gas such as 6 0 05 CO2 Bal N2 or standard gas mixture Gas concentration should meet the following requirements AA 1 5 CO2 1 5 N2O 40 O2 40 of which AA represents an anesthetic agent Des Sev Enf Iso or Hal a c 0 01 a is the gas absolute concentration accuracy c is the gas concentration T shape connector Appropri...

Page 43: ...on accuracy c is the gas concentration T shape connector Appropriate tubing Follow this procedure to perform the pressure calibration 1 Select Main Menu Maintenance User Maintenance enter the required password Calibrate AG to access the Calibrate AG menu 2 Check the airway and make sure that there are no occlusions or leaks Vent the sampling tubing to the air and check if the Current FlowRate and ...

Page 44: ...a calibration is not needed If the difference is great a calibration should be performed Select Calibrate to enter the calibrate menu 6 Enter the vented gas concentration If you use only one gas for calibration set other gases concentration to 0 7 Select Start to start calibration 8 If the calibration is finished successfully the message Calibration Completed is displayed If the calibration failed...

Page 45: ...nob SMR modules power cord wall mount bracket and accessories have no obvious signs of damage Yes No The external connecting cables are not frayed and the connector pins are not loose and bent Yes No The external connectors are not loose or their pins are not bent Yes No The safety labels and data plate are clearly legible Yes No NIBP test The difference is within 3 mm when 0 50 or 200 mmHg is set...

Page 46: ...meets the product specifications in the Operator s Manual Yes No 3 3 Power On Test This test is to verify that the patient monitor can power up correctly The test is passed if the patient monitor starts up by following this procedure 1 Insert two batteries in the battery chamber and connect the patient monitor to the AC mains the AC mains LED and battery LED light 2 Press the power on off switch t...

Page 47: ...of the leads in turn and observe the corresponding lead off message displayed on the screen 5 Set that the simulator outputs paced signals and set Paced to Yes on the monitor Check the pace pulse marks on the monitor screen ECG Calibration Tool required Vernier caliper Follow this procedure to perform a calibration 1 Select the ECG parameter window or waveform area Filter Diagnostic 2 Select Main ...

Page 48: ...m the test 1 Connect SpO2 sensor to the SpO2 connector of the monitor Set Patient Cat to Adu and PR Source to SpO2 on the monitor 2 Apply the Measure SpO2 sensor to on your ring finger Assume that you stay healthy 3 Check the Pleth wave and PR reading on the screen and make sure that the displayed SpO2 is within 95 and 100 4 Remove the SpO2 sensor from your finger and make sure that an alarm of Sp...

Page 49: ...09 002199 00 for Medsim 300B P N 009 002198 00 for MPS450 Follow this procedure to perform the test 1 Connect the patient simulator with the pressure module 2 Make the patient simulator outputs 0 to an IBP channel 3 Press the Zero Key on the module to make a zero calibration 4 Configure the patient simulator as P static 200 mmHg 5 The displayed value should be within 200 4 mmHg 6 If the error is b...

Page 50: ... to the desired IBP channel to start a calibration 7 If the calibration is completed successfully the message Calibration Completed will be displayed Otherwise a corresponding message will be displayed Method 2 Tools required Standard sphygmomanometer Balloon pump Tubing T shape connector To perform a calibration 1 Connect the 3 way stopcock the sphygmomanometer and the balloon pump through a T sh...

Page 51: ...this procedure to perform the test 1 Connect the patient simulator and the C O module using a C O trunk cable and a C O adapter box 2 Set the blood temperature BT to 37ºC on the patient simulator and check the temperature value displayed on the monitor is 37 0 2ºC 3 On the patient monitor set Auto IT to Off IT to 2ºC and Comp Const to 0 595 in the C O Setup menu Select C O Measure to enter the C O...

Page 52: ...supply controlled Flowmeter Power supply Tube Follow this procedure to perform the test 1 Wait until CO2 warmup is finished and then select Start Zero Cal from CO2 Setup menu to start a zero calibration If the zero calibration fails the prompt message CO2 Zero Failed is displayed Otherwise the baseline of waveform recovers to zero 2 Set Apnea Delay to 10 s in the Adjust CO2 Limits menu 3 Blow to t...

Page 53: ...supply and turn on off 3 way valves to ensure that that only one cylinder is connected to the Mainstream CO2 sensor via the 3 way valves at one time and the flowmeter reading is stable and within 2 and 5L min 6 Switch between the two cylinders to connect Mainstream CO2 sensor at an intervals of 6 to 10s and check if the displayed CO2 value is within 6 0 0 3 3 4 9 Sidestream and Microstream CO2 Mod...

Page 54: ...nt becomes stable and check that the measured results are as follows HR 60 2 bpm VI 61 4 1000s TFC 32 2 kOhms 5 Set on the simulator as follows HR 70 1 bpm VI 48 4 1000s TFC 32 2 kOhms and then start ICG monitoring After the measurement becomes stable and check that the measured results are as follows HR 70 2 bpm VI 48 4 1000s TFC 32 2 kOhms 3 4 12 BIS Test You can choose either of the following m...

Page 55: ...ificial lung PN 040 000744 00 RM connector PN 6800 20 50328 Adult pediatric flow sensor PN 0010 30 42678 Follow this procedure to perform the test 1 Connect the equipment as shown above Make sure that the blue sensing tube on the flow sensor is connected with the artificial lung 2 Set Patient Cat to Adu In the RM Setup menu select Sensor Type according to the used sensor and set Ventilation Mode t...

Page 56: ...nitor are consistent Output Performance Tools required Oscillograph Recommanded model Agilent DSO5052A CCO SvO2 cable PN 115 004083 00 1 Connect the signal output end of the connecting cables of the CCO SvO2 module to the oscillograph 2 Make the monitor to perform an ECG calibration Check that the ECG waves displayed on the oscillograph are consistent with the ECG calibration waves displayed on th...

Page 57: ...or to generate an alarm and check that the oscillograph displays positive pulses of 1s width when there is an alarm 5 In Nurse Call Setup setup menu set Signal Type to Continuous Make the monitor to generate an alarm and check that the oscillograph outputs continuous high level when there is an alarm 3 6 Analog Output Performance Test Tool required Medsim300B patient simulator or MPS450 or equival...

Page 58: ...sage Screen Calibration Completed is displayed Select Ok to confirm the completion of the calibration 3 9 Recorder Check Tools required None 1 Print ECG waveforms The recorder should print correctly and the printout should be clear 2 Set the recorder to some problems such as out of paper etc the patient monitor should give corresponding prompt messages After the problem is removed the recorder sho...

Page 59: ...P Address Setup and set the IP address of the patient monitor in the same network segment with that of the network printer See the instructions for use accompanying the printer 3 Search for printer by selecting Main Menu Print Setup Printer Setup Search Printer After a while the printer s model and IP address will appear in the box beside Printer 3 10 2 Print Function Test 1 Enter the Demo mode of...

Page 60: ... provided in the Operator s Manual 4 Remove the AC power cord and verify that the patient monitor still works correctly 5 For T5 only Remove one battery and verify that the patient monitor continues to work correctly Verify that the patient monitor can also work independently from another battery Performance Test Perform the test by referring to the Battery chapter in the Operator s Manual and ver...

Page 61: ...ord The Factory Maintenance menu is shown below 3 12 2 Drawing Waves There are two methods to draw waves Color selecting Color will have smoother waveforms Mono selecting Mono will have a wider viewing angle 3 12 3 Recorder To enable disable the recorder select Recorder and toggle between On and Off CAUTION z The recorder is disabled if Recorder is switched off in the Factory Maintenance menu ...

Page 62: ...3 30 3 12 4 Software Version Selecting Software Version will show software version information The Software Version menu is as follows ...

Page 63: ...tor Information Selecting Monitor Information will show the status of the patient monitor Monitor information is displayed as follows 3 12 6 Calibrate NIBP For details refer to section 3 2 2 NIBP Tests and Calibration ...

Page 64: ...tion The case display screen buttons knob SMR modules power cord wall mount bracket and accessories have no obvious signs of damage Yes No The external connecting cables are not frayed and the connector pins are not loose and bent Yes No The external connectors are not loose or their pins are not bent Yes No The safety labels and data plate are clearly legible Yes No Power on test The power on tes...

Page 65: ...bration The difference is within 3 mm when 0 50 or 200 mmHg is set for NIBP accuracy test Yes No There is no leakage with NIBP or the manual leakage test result does not exceed 6mmHg min Yes No Temp test The value displayed for each Temp channel of the monitor is within 37 0 1ºC Yes No IBP test The static pressure value displayed for each IBP channel is within 200 2 mmHg Yes No The ART and LV wave...

Page 66: ...cifications in the Operator s Manual Yes No ICG test The measured results are as follows HR 60 2 bpm VI 61 4 1000s TFC 32 2 kOhms Yes No The measured results are as follows HR 70 2 bpm VI 48 4 1000s TFC 32 2 kOhms Yes No BIS test you can select either method to perform the test Method 1 The BIS value measured on healthy wide awake adult is within 80 100 Yes No Method 2 Connect to the BIS simulator...

Page 67: ...printout is clear Yes No Set the recorder to some problems such as out of paper paper jam etc the monitor gives corresponding prompt messages After the problem is removed the recorder is able to work correctly Yes No Automatic alarm recording for each parameter functions correctly when parameter alarms occur Yes No Network print test The network printer can print out ECG reports correctly Yes No B...

Page 68: ...3 36 FOR YOUR NOTES ...

Page 69: ...in Repair and Disassembly to replace the PCB with a known good one and check that the trouble disappears or the patient monitor passes all performance tests If the trouble remains exchange the replacement PCB with the original suspicious PCB and continue troubleshooting as directed in this chapter Defective PCB can be sent to us for repair To obtain information on replacement parts or order them r...

Page 70: ... on technical alarm message possible cause and corrective action refer to the patient monitor s Operation Manual 4 6 Troubleshooting Guide 4 6 1 Power On Off Failures Symptoms Possible Cause Corrective Action AC mains not connected or battery too low Check that AC mains is properly connected or battery capacity is sufficient Power supply protection Refer to 4 6 9 Power Supply Failures Cables defec...

Page 71: ...connectors are not damaged Secondary display does not function DVI interface board defective Replace the DVI interface board Cables defective or poorly connected 1 Check that the cable between the display and the patient monitor is correctly connected 2 Check that the cables and connectors are not damaged DVI interface board defective Replace the DVI interface board Secondary display displays snow...

Page 72: ...een 4 6 3 Module Rack Failures Symptoms Possible Cause Corrective Action SMR Extension Cable defective or poorly connected 1 Check that the cable between SMR and main unit is properly connected 2 Check that the connecting cables and connectors are not damaged 3 Check that contact screws on SMR are tightly screwed and properly contact the SMR Defective parameter module Replace the suspicious parame...

Page 73: ...SB_Hub board failure Replace the USB_Hub board Mother board failure Replace the mother board Integral module rack Module failure Replace parameter module If a new module is identified the original one is defective Cable defective or poorly connected 1 Check that the cables from 3 slot module rack communication board to MPM module rack communication board module rack to mother board are properly co...

Page 74: ...on board The alarm lamp is not light or extinguished but alarm sound is issued Mother board failure Replace the mother board Audio alarm disabled Select Main Menu Maintenance User Maintenance enter the required password Alarm Setup and then in the popup menu set Minimum Alarm VolumeAlm Sound to appropriate setting On In the Others window of the Alarm Setup menu set Alm Volume to appropriate settin...

Page 75: ...n Recorder module disabled 1 Check if the recorder status LED lights 2 If yes enable the module in Factory Maintenance menu Otherwise check for other possible causes Paper reversed Re install the paper roll Cable defective or poorly connected 1 Check that cable between recorder and mother board is properly connected 2 Check that connecting cables and connectors are not damaged Recorder power suppl...

Page 76: ...at connecting cables and connectors are not damaged USB_Hub board failure Replace the USB_Hub board Device with USB port does not function Assume that the peripheral devices are good Mother board failure Replace the mother board 4 6 8 CF Card Problems Symptoms Possible Cause Corrective Action Wrong CF card or small memory space Use only SanDisk manufactured CF storage cards Those with 1GB memory s...

Page 77: ...pacity is too low Power board failure Replace the power board Battery failure Replace battery and recharge the replacement battery If the replacement battery can be recharged the original one fails Cable defective or poorly connected 1 Check that cable between battery interface board and power module is correctly connected 2 Check that cables and connectors are not damaged Battery cannot be rechar...

Page 78: ...the junction box used to connect the CIS and the patient monitor are in good condition CIS failure Change the CIS The patient monitor cannot be connected to a CIS DVI interface board failure Replace DVI interface board Incorrect LAN cable connection Check LAN cable connection LAN cable shall not be longer than 50 m Frequent dropouts and network disconnects Incorrect IP address configuration Check ...

Page 79: ...ackage according to system requirement Program upgrade fails Incorrect IP address configuration Configure a fixed IP address in range C as specified for the patient monitor We recommend not to upgrade a program when the patient monitor is connected to a network with multiple PCs 4 6 12 Technical Alarm Messages Please refer to the Operator s manual 4 6 13 M51A Self Test Information New MPM module a...

Page 80: ...4 12 FOR YOUR NOTES ...

Page 81: ...nate the static charges first When disassembling the parts labeled with static sensitive symbols make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment z Put the cables or wires in place when reassemble the monitor to avoid short circuit z When assembling the monitor be sure to select proper screws If an unfit screw is ti...

Page 82: ...e Recorder 1 Open the recorder door and unscrew the two M3 6 screws 2 Pull the two clips in the directions as indicated and meanwhile pull out the recorder NOTE z Be sure not to damage the connecting cables or connectors when pulling out the recorder ...

Page 83: ...5 3 3 Unscrew the M3 6 screw and unplug the recorder grounding cable and the cable between the recorder and the mother board 4 Pull the two clips backwards and remove the recorder driving board ...

Page 84: ...e flexible cable Remove the cable that connects the driving board and the button board Unscrew the PT2 6 screw and remove the drive board s grounding cable Then take out the recorder driving board 6 Unscrew the two PT2 6 screws and take out recorder s button board ...

Page 85: ...5 5 7 Unscrew the PT2 6 screw Prize the thermal printhead a little using a small flat bladed screwdriver to remove the printhead ...

Page 86: ...5 6 5 3 2 Separating the Front and Rear Housing 1 Remove the hook and than unscrew the four M3 12 screws one of which can be seen only when the battery door is openned ...

Page 87: ...to damage the cables and connectors z Avoid pressing the knob on the table 2 Separate the front and rear housing and unplug the connecting cable between button board and main board as well as the cable between the LCD and the main board Avoid pressing the knob on the table ...

Page 88: ...een power switch LED board and the button board Unscrew the two M3 6 screws and remove the power switch LED board 5 3 4 Removing the Knob Encoder Disconnect the cable that connects the knob encoder and the button board Then unscrew the two M3 6 screws and take out the knob encoder ...

Page 89: ...ables from the button board to the alarm LED board backlight board and touchscreen control board 2 Remove the grounding spring and then unscrew the three PT3 8 screws and take out the button board NOTE z Do not forget the grounding spring when reassembling ...

Page 90: ...e cables respectively from the touchscreen and button board to the touchscreen control board Then unscrew the two M3 6 screws and remove the touchscreen control board 5 3 7 Removing the Inverter 1 Unscrew the two M3 6 screws and remove the backlight board shield ...

Page 91: ...screw the two M3 6 screws to remove the inverter 5 3 8 Removing the LCD CAUTION z Do not touch the LCD z Disassemble the LCD in an environment as dust free as possible 1 Unscrew the eight M3 6 screws and remove the LCD with care Do not touch the LCD surface and prevent it from being contaminated by dust ...

Page 92: ...over and then remove the LCD 5 3 9 Removing the Alarm LED Board 1 After removing the LCD disconnect the cable that connects the alarm LED board and the button board and then unscrew the two PT2 6 screws to remove the alarm LED board Do not touch the LCD surface ...

Page 93: ... board Then unscrew the four M3 6 screws and remove the fan assembly 5 3 11 Removing Battery Compartment Assembly 1 Unplug the cable that connects the battery compartment assembly and the mother board Then unscrew the three M3 6 screws and take out the battery compartment assembly Heat conducting glue ...

Page 94: ...5 14 5 3 12 Removing the Integral Module Rack 1 Disconnect the cable that connects the integral module rack and the mother board Unscrew the five M3 8 screws and remove the integral module rack ...

Page 95: ...rack communication board Release the two snaps and unplug the NiosII module on the 3 slot module rack 3 Unscrew the eight M3 6 screws and then remove the 3 slot module rack communication board and MPM module rack communication board NOTE z Do not forget the grounding spring when reassembling NiosII module ...

Page 96: ...the hex nut assy using the sleeve Then separate the washer spring and contact screw from each other 3 slot module rack communication board MPM module rack communication board Washer Hex nut assembly Contact screw Leaf ...

Page 97: ...s the CF card assembly and the mother board Then unscrew the two M3 6 screws and remove the CF card assembly 2 Unscrew the two M3 6 screws and remove the CF card assembly with the shield NOTE z When reassembling the CF card assembly be sure to install the CF card door first ...

Page 98: ...e wireless AP assembly 5 3 14 1 Removing the internal wireless AP 1 Disconnect the wireless AP cable Then unscrew the two M3 6 screws to remove the wireless AP assembly 2 Unscrew the M3 nut assembly to remove the wireless AP ...

Page 99: ...twork cable and the power cord 2 Press the leaf on the fix board with forceps push the AP and installation board upwards Then remove the AP and installation board 3 Unscrew the two M3 8 screws and take out the fix board Press the leaf with a forceps Installation board ...

Page 100: ...side the connectors indicates what device is connected with the connector J4 Button board J17 speaker J5 Recorder J19 LCD J6 DVI interface board J9 Wireless AP J7 Battery interface board J23 Fan J10 CF card board J25 3 slot module rack communication board J12 power board J18 J26 USB_Hub board ...

Page 101: ...th the power module via a butt socket and the CPU radiator may be adhered to it the main board assembly should be removed with force Take care not to damage the butt socket 3 Unscrew the 4 M2 5 6 screws on the CPU board and vertically separate the CPU board and the mother board Take care not to damage the butt socket Ring ...

Page 102: ...5 22 5 3 16 Removing the Speaker 1 Unscrew the two M3 6 screws and remove the speaker CPU board Butt socket to power module Button cell ...

Page 103: ...5 23 5 3 17 Removing the Power Module Assembly 1 Unscrew the four M3 12 screws and remove the power module assembly 2 Unscrew the three M3 12 screws and remove the power supply cover ...

Page 104: ...over 4 Unplug the cable between the AC input filter and the power board then remove the power board NOTE z Since the power board may be adhered to the insulator be careful not to damage the parts connectors and cables on the power board when prizing it Equipotential Pillar ...

Page 105: ...the five M3 6 screws and disassemble the main support Note z Be sure to remove the power module first before removing the main support 5 3 19 Removing the Interface Board Assembly 1 Release the clip that locks the interface board and push it outwards ...

Page 106: ...Open the interface board cover and unscrew the four M3 6 screws then unplug the interface board assembly 3 Unplug the cables on the interface board Then unscrew the two M3 6 screws and remove the USB_Hub board ...

Page 107: ...crews on the DVI interface board Than unscrew the two screws beside the DVI socket the two screws beside micro D socket and the two M2 5 6 screws NOTE z Be careful not to damage the insulation between the DVI interface board and the USB_Hub board If it is damaged stick a new one ...

Page 108: ...mbly 1 First remove the 4 screw covers and then unscrew the 4 M3 8 screws 2 Pull the left and right side boards outwards Be sure to place the rubber ring in position when reassembling the right side board Right side Left side board ...

Page 109: ...nication board Then take out the SMR from its housing 4 Release the two clips and take out the SMR interface board Be sure not to damage the snap slot on the left side 5 Remove the LED indicator the light conductor and the cable that connects the SMR communication board and the LED board Housing SMR ...

Page 110: ...5 30 6 Release the clips and take out the Nios II module Then unscrew the six M3 6 screws and remove the SMR communication board ...

Page 111: ...e hexagon nut and countersunk external toothed lock washer assembly which can be further separated into the washer springlet and contact screw Hexagon nut and countersunk external toothed lock washer assembly Washer Spring leaf Contact screw ...

Page 112: ...he monitor is off before disassembling the modules The monitor supports three types of modules single slot modules 2 slot modules and 3 slot modules The following part describes two typical disassembling procedures 5 5 1 Disassembling the ICG Module 1 Unscrew the two contact screws andф3 spring washers on the back of the module with a dedicated contact spanner Contact screw ...

Page 113: ...snap plate with the flat screwdriver and remove it from the ICG module In case the snap close relocks the snap plate when the end of the snap plate reaches the snap close push the snap plate forward softly with the flat screwdriver 3 Unscrew the M3 6 screw Then press down in turn the two clips that engage the front panel At same time separate the front panel from the module s outer housing Snap pl...

Page 114: ...ing and an outer housing Press the two clips on the inner housing about 1mm inwards to separate the inner and outer housing Then take off the outer housing 5 The inner housing consists of a left and a right side cover Release the three clips as shown in the figure below to separate the two side covers ...

Page 115: ...solated power board and disconnect all the cables from it 7 Take out the infrared communication board and disconnect all the cables from it 8 Disconnect all the cables from the PCBA and remove the front panel with cables on it ...

Page 116: ... M3 6 screws by referring to the procedure as described in 5 5 1 Disassembling the ICG Module 2 Remove the module s front panel by referring to the procedure as described in 5 5 1 Disassembling the ICG Module Then press the two clips on the inner housing about 1mm inwards to separate the inner and outer housing Then take off the outer housing ...

Page 117: ...5 37 3 Hold the inner housing with both hands Press the snap side with your thumb and push the other side with the index finger and the middle finger to separate the inner housing into two halves ...

Page 118: ...5 38 4 Remove the module infrared communication backboard and disconnect all the cables from it ...

Page 119: ...39 5 Disconnect the cables from the button board and unscrew the PT3 8 screw Then release the two clips and take out the button board After that disconnect the cable to the fan and remove the button board ...

Page 120: ...two screws on the front panel Disconnect the tubing between the watertrap assembly and CO2 parameter board Disconnect the cable between the watertrap and CO2 parameter board Then take out the watertrap connecter assembly ...

Page 121: ...5 41 7 Disconnect the tubing between the CO2 parameter board and the front panel Then release the four clips and remove the CO2 parameter board NOTE z When reinstalling do not fold the tubings ...

Page 122: ...s and the spanner by referring to steps 1 to 3 as described in 5 5 1 Disassembling the ICG Module 2 Unscrew the two M3 6 screws Then press down in turn the four clips that engage the front cover with a small flat bladed screwdriver At the same time pull off the rear cover ...

Page 123: ...ard and release the snap lock to remove the infrared communication board 4 Disconnect the cables of the NIBP inflation pump and the relief valves from the parameter board Snip off the cable ties to remove the pump Release the snap locks to remove the valves Snap ...

Page 124: ...5 44 5 Unscrew the two M3 8 screws on the parameter board Then pull off the parameter board rightward as shown below ...

Page 125: ...5 45 6 Unscrew the two M3 4 screws on the SpO2 board to separate the SpO2 board and the parameter board 7 Unscrew the three M3 8 screws to separate the front panel assembly and the holder ...

Page 126: ...5 46 FOR YOUR NOTES ...

Page 127: ... and the parameter modules of the patient monitor It helps the engineers to identify the parts during disassembling the patient monitor and replacing the parts Hardware architecture of the main unit is shown below Remark In the following tables the P N with the mark is the specified P N for DPM6 Standard configuration model ...

Page 128: ...ront housing assembly with 12 1 LCD anti glare screen Front housing assembly with 12 1 LCD touchscreen 1 6812 30 66997 or 6812 30 66998 Front housing assembly 12 1 anti glare screen Front housing assembly 12 1 anti glare screen 1 2 6802 30 66760 or 6812 30 66996 Main unit 1 3 M04 004017 Crosshead screw M3X12 4 ...

Page 129: ...en Exploded View Parts List SN P N Description Qty 1 043 000487 01 or 043 000490 01 Front bezel DPM6 mold MR66687 Front bezel DPM6 basic 1 2 M6G 020015 Hose 1 3 0651 20 76735 Knob encoder mold MR76734 1 4 6800 20 50198 Key pad 1 5 6802 20 66691 51 Power button DPM6 1 ...

Page 130: ...10 10996 Spring 1 12 042 002757 00 Front housing bracket 1 13 0000 10 10789 Optical Encoder 16 steps 5VDC Dip6 1 14 042 000693 00 Encoder mounting board 1 15 6802 20 66729 Heat conductor for the LED cover 1 16 M04 051003 Crosshead tapping screw PT2 6 2 17 6802 30 66682 LED board 1 18 6802 20 66690 Light conduction block 2 1 19 6802 20 66689 Light conduction block 1 1 20 6802 20 66688 Alarm LED cov...

Page 131: ...t bezel DPM6 mold MR66687 Front bezel DPM6 basic 1 2 M6G 020015 Hose 1 3 0651 20 76735 Knob encoder mold MR76734 1 4 6800 20 50198 Key pad 1 5 6802 20 66691 51 Power button DPM6 1 6 6802 30 66680 Power switch LED board 1 7 115 004220 00 Button board AU 12 1 screen G121SN01 touchscreen 1 8 M04 003105 Tapping screw PT3 8 3 ...

Page 132: ...1 13 0000 10 10789 Optical Encoder 16 steps 5VDC Dip6 1 14 042 000693 00 Encoder mounting board 1 15 6802 20 66729 Heat conductor for the LED cover 1 16 M04 051003 Crosshead tapping screw PT2 6 2 17 6802 30 66682 LED board 1 18 6802 20 66690 Light conduction block 2 1 19 6802 20 66689 Light conduction block 1 1 20 6802 20 66688 Alarm LED cover 1 21 M6T 040001 Clamp spring 1707P 1 ...

Page 133: ...6 7 6 3 3 12 1 Screen Assembly with anti glare screen Exploded View ...

Page 134: ...1 6 042 000601 00 TPI inverter shield 1 7 M04 004012 Crosshead screw with washer M3 6 2 8 M04 002505 Crosshead screw GB T818 2000 M3 6 2 9 6802 20 66731 or 6802 20 66650 12 SHARP screen cable or AU screen cable 1 10 M04 004015 Crosshead screw with washer M3 8 4 11 6802 20 66795 Screen cover 1 12 6802 20 66694 Dust proof strip 1 1 13 6802 20 66695 Dust proof strip 2 2 14 6802 20 66693 Anti glare sc...

Page 135: ...00 or 042 000783 00 12 SHARP screen mounting board or 12 AU screen mounting board 1 4 042 000185 00 TPI inverter washer 1 5 022 000014 00 or 022 000001 00 TPI inverter 1 6 6800 20 50692 Backlight board heat conductive insulator 1 7 042 000601 00 TPI inverter shield 1 8 M04 004012 Crosshead screw with washer M3 6 6 9 M04 002505 Crosshead screw GB T818 2000 M3 6 2 10 6802 20 66731 or 12 SHARP screen...

Page 136: ...een cover 1 13 6802 20 66696 Touchscreen strip 1 1 14 6802 20 66697 Touchscreen strip 2 2 15 0000 10 10799 Touchscreen 12 1 1 16 6802 20 66801 Touchscreen water proof strip 1 17 6802 20 66739 Touchscreen strip 4 2 18 6802 20 66738 Touchscreen strip 3 2 6 4 Main Unit 6 4 1 Main Unit Assembly Exploded View ...

Page 137: ... Interface board cover basic Interface board cover 1 8 6802 20 66707 51 CF card door 1 9 TR6F 30 67306 TR6F recorder 1 10 6802 30 66769 or 6812 30 66994 or 115 003230 00 Interface board assembly 1 11 M04 004012 Crosshead screw M3 6 22 12 6802 30 66763 Battery compartment assembly 1 13 115 003228 00 6802 internal wireless AP assembly 1 14 6802 30 66767 or 6812 30 66993 or 115 003231 00 Master contr...

Page 138: ...ttery compartment 1 2 6802 30 66653 Battery interface board 1 3 M04 004012 Crosshead screw M3 6 5 4 M6T 030008 Conducting block 9 5 3 2 2 5 6802 20 66715 Battery latch 1 6 6802 20 66798 Battery latch fixture 1 7 M04 004013 Crosshead screw M3 10 1 8 DA8K 20 27052 Spring 2 9 M04 002505 Crosshead screw M3 6 2 ...

Page 139: ...nut GB6170 M6 1 6 6800 20 50636 Waterproof strip for power socket 2 7 009 000255 00 AC input socket and cable 1 8 6800 20 50218 power socket fixture 1 9 M04 004012 Crosshead screw M3 6 2 10 M90 000136 Plastic double ended bolt M3 15 6 8 1 11 6802 30 66651 Power board 1 12 6802 20 66721 Insulating plate 1 13 6802 20 66720 Power supply cover 1 14 M04 004017 Crosshead screw M3 12 3 15 6802 20 66796 P...

Page 140: ...ion Qty 1 042 000059 00 Interface board frame new interface 1 2 M6T 030006 Leaf 3 3 M04 051045 Crosshead screw M2 5 6 2 4 051 000020 00 USB_Hub board no analog output 1 5 047 000128 00 Interface board insulating plate 1 6 M04 004012 Crosshead screw M3 6 4 7 051 000019 00 DVI interface board can support IABP 1 ...

Page 141: ...face Board Assembly 6812 30 66994 Part List SN P N Description Qty 1 042 000059 00 Interface board frame new interface 1 2 6812 30 66999 6812 network interface board 1 3 M04 004012 Cross pan head screw with washer M3 6 2 ...

Page 142: ...1 042 000059 00 Interface board frame new interface 1 2 M6T 030006 Leaf 3 3 051 000020 00 USB_Hub board no analog output 1 4 047 000128 00 Interface board insulating plate 1 5 M04 004012 Cross pan head screw with washer M3 6 4 6 051 000019 01 DVI interface board Standard configuration 1 ...

Page 143: ... CPU module basic configuration non lead process MCF547x CPU module standard identifying code 1 3 M04 060021 Screw M2 5 7 6 6 4 4 051 000223 00 or 051 000223 01 6802 mother board full configuration 6802 mother board standard configuration 1 5 6802 20 66724 PCB handle 1 6 M04 051045 Crosshead screw M2 5 6 4 7 M05 010R03 Lithium cell battery 3V 35mAh 1 ...

Page 144: ...ral module rack 1 3 6802 20 66816 Waterproof strip 1 for integral module rack 1 4 6800 20 50279 Infrared light filter 5 5 6800 21 51100 Contact screw 10 6 6800 20 50261 Contact spring 10 7 6800 20 50388 Leaf 10 8 M04 021024 Flat washer GB96 3 10 9 M04 011002 M3 nut with spring washer 10 10 051 000244 00 6802 3 slot communication board 1 11 9200 20 10512 Cushion 1 ...

Page 145: ...16 6800 30 50073 MPM module rack communication board 1 6 4 7 Main Support Assembly Exploded View Parts List SN P N Description Qty 1 M6T 030008 Conducting block 9 5 3 2 1 2 M04 004012 Crosshead screw M3 6 5 3 6802 20 66718 Recorder fixing plate 1 4 M6T 030008 Conducting block 9 5 3 2 1 5 M6T 030006 Leaf 2 6 6802 20 66717 Main support 1 7 6802 20 66789 CPU radiator 1 8 6802 20 66793 CPU heat conduc...

Page 146: ...ad 2 4 6802 20 66698 Rear housing 1 5 6802 30 66764 Battery door assembly 1 6 M04 021000 Flat washer GB97 1 2 5 2 7 6800 20 50233 Cushion 4 8 M04 051003 Crosshead tapping screw PT2 6 2 9 020 000007 00 Speaker and cables 1 10 8002 20 36218 Speaker spacer 1 11 6802 20 66791 Speaker cover 1 12 M04 004012 Crosshead screw M3 6 2 13 M04 051085 Tapping screw PT4 14 2 14 M04 004702 Flat washer GB97 1 4 2 ...

Page 147: ... 2 6802 20 66726 CF card board fixture 1 3 M6T 030005 Leaf 178S30 1EA 406mm 2 4 M39 000234 Ejector for CF card socket 50pin 1 5 M04 002505 Crosshead screw M3 6 4 6 M04 051137 Crosshead screw M2 4 4 7 042 000317 00 CF card shield 1 8 051 000104 00 9211 CF card board shield can be installed 1 9 6802 20 66674 WLAN overlay 1 ...

Page 148: ...Kit 6812 30 66995 Parts List SN P N Description Qty 1 047 000731 00 Cover overlay 1 2 6802 20 66725 Card cover 1 3 6802 20 66726 CF card board fixture 1 4 M6T 030005 Leaf 178S30 1EA 406mm 2 5 M04 002505 Crosshead screw M3 6 2 ...

Page 149: ...Exploded View Parts List SN P N Description Qty 1 045 000196 00 Chip radiator 1 2 0000 10 10777 Wireless AP 1 3 9211 20 87346 Wireless AP mounting screw 1 4 042 000600 00 DPM6 wireless AP mounting frame 1 5 M04 011002 Hex nut with washer assembly 2 ...

Page 150: ... PRIA 20 13639 Probe cable label 1 5 TR6F 30 67308 Button board for the recorder 1 6 TR6F 20 67307 Recorder overlay 1 7 TR6F 20 67304 Back spring 1 8 TR6F 20 67301 Recorder door 1 9 M04 002405 Crosshead screw M2 6 4 10 0000 10 11079 Thermal print head 1 11 9201 20 36007 Recorder grounding wire 1 12 TR6F 20 67302 Recorder door handle 1 13 TR6F 30 67310 Recorder driving board 1 ...

Page 151: ...3 6800 30 51154 Module rack interface board 1 4 6800 20 50250 SRM Rear housing 1 5 6800 20 50254 Side plate fixture 2 6 M04 004015 Crosshead screw M3 8 4 7 6800 20 50308 Screw cap 2 4 8 6800 20 50253 Side plate right 1 9 6800 20 50262 Rubber washer 1 10 6800 20 50251 SMR handle 1 11 6800 20 50252 Side plate left 1 12 6800 20 50263 Cushion 4 ...

Page 152: ...6 5 6800 21 51100 Contact screw 16 6 6800 20 50279 Infrared light filter 8 7 6800 20 50249 51 SMR inside assembly 1 8 6800 20 50388 Leaf 16 9 M04 021024 Washer 17 10 M04 011002 Hex nut assy 16 11 6800 20 50257 51 Reinforced section steel 1 12 6800 30 51153 8 slot module rack communication board 1 13 M04 004306 Stud screw M3 16 8 8 coated with antirust nickel 2 14 6800 20 50233 Cushion 10 15 M04 00...

Page 153: ... 6 Parameter Modules 6 6 1 MPM Module Exploded View Parts List SN P N Description Qty 1 6800 20 50278 Snap plate 2 2 6800 20 50293 Screw 2 3 6800 20 50279 Infrared light filter 1 4 M04 000104 Spring washer 2 5 6800 20 50273 2 slot module rear housing 1 6 6800 20 50339 Waterproof seal 02 1 7 6800 30 50684 MPM infrared communication backboard 1 ...

Page 154: ...870 MPM front housing assembly 1 11 M04 005005 Crosshead screw M3 6 2 12 6800 20 50274 2 slot module inner housing left side 1 13 M04 011002 M3 nut with spring washer 2 14 6800 20 50292 Fixer 2 15 6800 20 50870 Cushion 2 6 6 2 New MPM Module New MPM module applies the integrative parameter board ECG ASIC Exploded View ...

Page 155: ...04 051001 01 Crosshead screw M3 4 2 8 6800 20 50339 Waterproof seal 02 1 9 M04 004015 Cross pan head screw with washer M3 8 5 10 043 001964 00 Holder 1 115 011209 00 New MPM front panel assembly Midnary SpO2 115 011210 00 New MPM front panel assembly Nellcor SpO2 15 011211 00 New MPM front panel assembly Masimo2013 SpO2 115 011212 00 New MPM front panel assembly Mindray SpO2 no IBP 115 011213 00 N...

Page 156: ...ucer 1 21 082 000864 00 Valve 1 22 M04 005005 Flat head screw Phillips M3 6 2 23 6800 20 50278 Spanner 2 24 M04 000104 Spring Washer 2 25 6800 20 50293 Screw 2 26 6800 20 50279 Infrared light filter 1 27 6800 20 50273 Rear cover 1 28 049 000328 00 Silicone tee tube 1 29 M90 100028 01 Connector 1 30 009 002220 00 Cable for infrared Communication board 1 6 6 3 C O Module Exploded View ...

Page 157: ...Waterproof seal 01 1 8 6800 20 50268 Single slot module rear housing 1 9 6800 20 50279 Infrared light filter 1 10 6800 20 50293 Screw 2 11 M04 000104 Spring washer 2 12 6800 20 50278 Snap plate 1 13 6800 20 50292 Fixer 2 14 6800 30 50798 C O module infrared communication board 1 15 M04 011002 M3 nut with spring washer 2 16 M03B 30 26064 CO IBP improved module board M03B 1 17 6800 20 50270 Single s...

Page 158: ...y pad fixture for single slot module 1 4 6800 30 50114 Button board for Single slot module 1 5 M04 003105 Tapping screw PT3 8 1 6 6800 20 50269 Single slot module inner housing left side 1 7 6800 20 50338 Waterproof seal 01 1 8 6800 20 50268 Single slot module rear housing 1 9 6800 20 50293 Screw 2 10 M04 000104 Spring washer 2 11 6800 20 50279 Infrared light filter 1 12 6800 20 50278 Snap plate 1...

Page 159: ...sembly 1 15 6800 20 50270 Single slot module inner housing right side 1 16 M04 005005 Crosshead screw M3 6 1 17 6800 30 50152 RM module infrared detecting board 1 18 6800 20 50394 Snap close 1 19 6800 20 50286 Locking device 1 20 6800 30 50489 RM connector assembly 1 6 6 5 ICG Module Exploded View ...

Page 160: ... module inner housing left side 1 9 6800 30 50094 Non isolating power board 1 10 6800 20 50338 Waterproof seal 01 1 11 6800 20 50268 Single slot module rear housing 1 12 6800 20 50279 Infrared light filter 1 13 M04 000104 Spring washer 2 14 6800 20 50293 Screw 2 15 6800 20 50278 Snap plate 1 16 6800 20 50292 Fixer 2 17 6800 30 50802 ICG module infrared communication board 1 18 M04 011002 M3 nut wi...

Page 161: ...rts List SN P N Description Qty 1 6800 20 50276 51 AG front panel English 1 2 6200 20 11614 Gas outlet 1 3 M04 000501 Stainless steel Hex nut GB T6170 2000 M5 polished 1 4 M04 005005 Crosshead screw M3 6 2 5 6800 20 50286 Locking device 2 ...

Page 162: ...3 screw 4 21 M04 000104 Spring washer 4 22 6800 20 50279 Infrared light filter 2 23 6800 20 50277 AG module rear housing 1 24 6800 20 50340 Waterproof seal 03 1 25 M04 006512 Crosshead screw M4 6 2 26 6800 20 50291 O2 module mount 1 27 M04 004012 Crosshead screw M3 6 8 28 9200 10 10531 O2 module 1 29 6800 20 50281 Infrared communication backboard support rack 1 30 6800 30 50092 Isolating power boa...

Page 163: ...6 37 6 6 7 BIS Module Exploded View ...

Page 164: ...inner housing left side 1 8 6800 30 50092 Isolating power board 1 9 6800 30 50800 BIS module infrared communication board 1 10 6800 20 50286 Locking device 1 11 6800 20 50338 Waterproof seal 01 1 12 6800 20 50268 Single slot module rear housing 1 13 6800 20 50279 Infrared light filter 1 14 6800 20 50293 Screw 2 15 M04 000104 Spring washer 2 16 6800 20 50278 Snap plate 1 17 6800 20 50292 Fixer 2 18...

Page 165: ...05005 Crosshead screw M3 6 1 4 6800 21 50312 IBP connector cable 2 5 M03a 30 26058 IBP board 1 6 6800 20 50269 Single slot module inner housing left side 1 7 M04 011002 M3 nut with spring washer 2 8 6800 20 50292 Fixer 2 9 6800 20 50394 Snap close 1 10 6800 20 50278 Snap plate 1 11 6800 20 50293 Screw 2 12 M04 000104 Spring washer 2 13 6800 20 50279 Infrared light filter 1 ...

Page 166: ... communication backboard 1 17 6800 20 50270 Single slot module inner housing right side 1 18 M04 003105 Tapping screw PT3 8 1 19 6800 30 50114 Button board for Single slot module 1 20 6800 20 50282 Key pad fixture for single slot module 1 21 6800 20 50284 Key pad for single slot module 1 6 6 9 Mindray CO2 Module Exploded View ...

Page 167: ...ing device 2 11 M04 005005 Crosshead screw M3 6 2 12 6800 20 50394 Latch 1 13 6800 20 50164 Module fan and cable 1 14 6800 20 50540 Module fan cushion 4 15 6800 20 50289 Fan pressing plate 1 16 M04 051003 Tapping screw PT2 0 6 4 17 M02B 30 64513 CO2 main unit 1 18 6800 20 50274 2 slot module inner housing left side 1 19 6800 30 50804 Mindray CO2 module infrared communication board 1 20 6800 20 503...

Page 168: ... nut 1 5 6800 20 50284 Key pad for single slot module 1 6 6800 20 50282 Key pad fixture for single slot module 1 7 6800 30 50114 Button board for Single slot module 1 8 0010 10 42559 Microstream CO2 module 1 9 6800 30 50094 Non isolating power board 1 10 6800 20 50269 Single slot module inner housing left side 1 11 6800 20 50268 Single slot module rear housing 1 12 6800 20 50279 Infrared light fil...

Page 169: ... washer 2 20 6800 20 50270 Single slot module inner housing right side 1 21 9201 30 35959 microstream CO2 module connector 1 22 M04 005005 Crosshead screw M3 6 1 23 M04 003105 Tapping screw PT3 8 2 24 6800 20 50286 Locking device 1 25 9201 20 36010 Torsion spring washer 1 26 6800 20 50394 Snap close 1 27 9201 20 35961 Torsion spring for microstream CO2 connector 1 6 6 11 CCO Module Exploded View ...

Page 170: ... seal 01 1 8 6800 20 50268 Rear cover 1 9 6800 20 50279 Infrared light filter 1 10 6800 20 50293 Screw 2 11 M04 000104 Spring washer 2 12 6800 20 50278 Spanner 1 13 6800 20 50292 Fixer 2 14 115 003722 00 CCO SvO2 module infrared communication board 1 15 M04 011002 M3 nut with spring washer 2 16 051 000184 00 CCO module board 1 17 6800 20 50270 Single slot module inner housing right side 1 18 009 0...

Page 171: ...GB T6170 2000M2 5 4 6 M04 060021 Stud screw M2 5 7 6 6 4 7 M11A 30 75026 Remote display mother board 1 8 M11A 30 75000 Equipment interface board 1 9 M11A 20 75004 51 Remote display box rack 1 10 M12A 30 75002 Indicator board 1 11 M12A 20 75106 Light block 1 12 M12A 20 75101 51 CIS top housing 1 13 M12A 20 75102 52 Remote display box light cover 1 14 M04 004705 Cross pan head screw M2 5 12 3 15 680...

Page 172: ...6 8 Wireless AP Exploded View Parts List SN P N Description Qty 1 9201 20 36008 51 or 9201 20 35916 51 configured with Dlink AP ASUS Wireless network card fixed board Wireless network card fixed board DLINK 1 2 M04 004015 or M04 051147 configured with Dlink AP Cross recessed small pan head screw with washer M3 8 Crosss recessed countersunk head screw M3 8 2 3 9201 20 36107 Wireless network card lo...

Page 173: ...rts If you need more parts please contact our Customer Service Department 6 9 1 Main Unit P N Description Qty Front housing assembly 0000 10 11020 Backlight board 1 022 000014 00 or 022 000001 00 TPI inverter 1 0000 10 10752 LCD screen SHARP 1 0010 10 42633 LCD screen AU 1 0000 10 10799 Touchscreen 12 1 1 0000 10 10749 optional Touchscreen 12 1 1 6800 30 50082 Touchscreen control board 1 6800 30 5...

Page 174: ...unit 6006 20 39435 Recorder cover 1 6802 20 66665 Cable connecting the recorder and the mother board 1 6802 20 66666 Cable connecting the CF card and the mother board 1 6802 20 66684 Cable connecting the button board and the mother board 1 043 000059 00 Interface board cover new cover 1 6802 20 66717 Main support 1 6802 20 66718 Recorder fixing plate 1 801 6802 00014 00 Battery compartment assembl...

Page 175: ...the DVI interface board and the mother board 1 6802 20 66675 Cable connecting USB_Hub board and the mother board 1 801 6802 00051 00 USB interface board no analog output 1 801 6802 00080 00 or 801 6802 00034 00 DVI interface board can support IABP or DVI interface board standard configuration 1 6 9 2 SMR P N Description Qty 801 6800 00005 00 NiosII module 1 801 6800 00047 00 SMR communication boar...

Page 176: ...801 M51A 00002 00 New MPM7 module IBP upgrade package Mindray algorithm FRU 1 801 M51A 00003 00 New MPM8 module IBP upgrade package Mindray algorithm FRU 1 801 M51A 00004 00 New MPM9 module IBP upgrade package Mindray algorithm FRU 1 801 M51A 00005 00 New MPM10 module IBP upgrade package Mindray algorithm FRU 1 801 M51A 00006 00 New MPM11 module IBP upgrade package Mindray algorithm FRU 1 801 M51A...

Page 177: ...hm single heart rate meter 1 801 M51A 00018 00 New M51A integrative parameter board 5 lead full configuration Masimo ARR FRU 1 801 M51A 00019 00 New M51A integrative parameter board 5 lead full configuration Mortara algorithm Masimo ARR ST 1 801 M51A 00020 00 New M51A integrative parameter board 5 lead full configuration Mindray algorithm Masimo single heart rate meter FRU 1 801 M51A 00021 00 New ...

Page 178: ...SpO2 12 lead 1 115 011731 00 MPM 5 module MasimoSpO2 12 lead 1 M51A 30 80886 MPM 6 module Nellcor SpO2 12 lead 1 M51A 30 80900 MPM 7 module main unit Mindray SpO2 3 5 lead without IBP 1 115 011732 00 MPM 8 module Masimo SpO2 3 5 lead without IBP 1 M51A 30 80906 MPM 9 module Nell SpO2 3 5 lead without IBP 1 M51A 30 80907 MPM 10 module main unit MindraySpO2 12 lead without IBP 1 115 011733 00 MPM 11...

Page 179: ...6800 30 50132 Nellcor SpO2 flexible cable kit 6800 30 50130 Masimo SpO2 flexible cable kit 6800 20 50662 Air pump cable 6800 20 50663 Fast release valve cable 6800 20 50664 Slow release valve cable 6800 20 50674 Cable from ICG module to infrared communication board 6800 20 50683 Mindray CO2 infrared communication cable 6800 20 50306 AG module cable 6800 20 50309 ICG module communication cable 6800...

Page 180: ...6 54 FOR YOUR NOTES ...

Page 181: ...ves to avoid damaging the equipment z Properly connect and route the cables and wires when reassembling the equipment to avoid short circuit z Select appropriate screws to assemble the equipment If unfit screws are tightened by force the equipment may be damaged and the screws or part may fall off during use causing unpredictable equipment damage or human injury z Follow correct sequence to disass...

Page 182: ...asimo SpO2 3 5 lead without IBP M51A 30 80906 MPM 9 module Nellcor SpO2 3 5 lead without IBP M51A 30 80907 MPM 10 module main unit Mindray SpO2 12 lead without IBP 115 011733 00 MPM 11 module Masimo SpO2 12 lead without IBP MPM module M51A 30 80913 MPM 12 module Nellcor SpO2 12 lead without IBP 115 010755 00 New MPM 1 module Mindray SpO2 3 5 lead 1 115 013386 00 New MPM 2 module Masimo 2013 SpO2 3...

Page 183: ...de package for neonatal patient with accessories Sidestream 115 001696 00 M02B CO2 module upgrade package without accessories Sidestream 6800 30 50820 Oridion CO2 module upgrade package with accessories Microstream 115 001697 00 Oridion CO2 module upgrade package without accessories Microstream 115 013208 00 Capnostat CO2 module upgrade package without accessories Mainstream CO2 module 6800 30 508...

Page 184: ...upgrade package for pediatric patients with accessories 115 013194 00 BIS module upgrade package without accessories BIS module 6800 30 50880 BIS module upgrade package with accessories 6800 30 50853 RM module upgrade package with accessories RM module 115 013195 00 RM module upgrade package without accessories 115 013249 00 CCO SvO2 module upgrade package CCO SvO2 module 115 013196 00 CCO SvO2 mo...

Page 185: ...k adaptor kit External AP Recorder TR6F 30 67318 Recorder upgrade kit Analog output 801 6802 00006 00 DVI interface board FRU The patient monitor can be connected to network through wireless AP Authorized personnel are required to connect and set up the wireless network and then carry out the performance test 7 3 1 Upgrading SMR The SMR can be connected to the patient monitor through SMR connector...

Page 186: ...e board Refer to the Operator s Manual for use of the analog output 7 3 5 Upgrading CIS Refer to corresponding section to install CIS kit in your patient monitor Refer to the Operator s Manual for the use of CIS NOTE z When upgrading wireless network analog output and CIS function for a patient monitor with standard configuration you have to replace old PCBAs in the patient monitor with correspond...

Page 187: ...00142 00 Startup Logo FPGA program 6802 30 66895 FPGA configuration chip software for mother board MDDR Implementing display drive and audio drive Audio data file 6800 30 50872 Audio data software for mother board Module rack program 6800 30 50863 FPGA configuration chip software for Module rack NIOS board 0010 30 43083 DSP BIOS program for M51A module M51A 30 80950 DSP board M25P16 software for M...

Page 188: ...5 255 255 0 2 Run the System Update Tool in the PC Select BeneViewT5 T6 T8 in the Machine Type Selection window and confirm 3 Select Select Package in the main screen of the Mindray Patient Monitor Software Upgrade Tool Choose the package you want to upgrade and click Start 4 Start up the patient monitor and press quickly the Silence Main Menu hardkeys to enter upgrade mode Determine if the softwa...

Page 189: ... BIOS package version 3 0 or greater and then select the Start button on the System Update Tool screen Turn on the patient monitor by pressing the power switch you are not allowed to press other buttons at same time Thus you can upgrade the BIOS program to version 3 0 It should be noted that the patient monitor shows a blank screen for about 20 seconds when you turn on the patient monitor for the ...

Page 190: ...help and instructions included in the System Update Tool or consult your service personnel CAUTION z Disconnect the patient monitor from patient and make sure important data are saved before upgrade z Do not shut down or power off the equipment when upgrading the BIOS program and FPGA program Otherwise the equipment may break down z Program upgrade should be performed by qualified service personne...

Page 191: ...ns of the analyzer manufacturer The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is emphasized as a mandatory step if an approved agency status is to be maintained The safety analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line voltage and grounding as well as total current loads A 1 Power Cord Plug Test Item Acceptanc...

Page 192: ...o unusual smells e g burning or smoky smells particularly from ventilation holes The enclosure and accessories No taped notes that may suggest device deficiencies or operator concerns A 3 Device Labeling Check the labels provided by the manufacturer or the healthcare facility are present and legible Main unit label Integrated warning labels A 4 Protective Earth Resistance Protective Earth Resistan...

Page 193: ...ust be plugged into the 601PRO front outlet If the DUT fails Earth Resistance discontinue tests and label the device defective To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet 2 Attach the 601PRO RED input lead to the device s Protective Earth terminal or an exposed metal area 3 Press shortcut key 3 The Protective Earth Resistanc...

Page 194: ...rforming any other leakage tests Leakage current is measured the following ways Earth Leakage Current leakage current measured through DUT outlet Earth Earth Leakage Current AP EARTH ALL Applied Parts connected to Earth leakage current measured through DUT outlet Earth There is no need to attach a test lead the 601PRO automatically connects the measuring device internally To Perform the Test 1 Fro...

Page 195: ... it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead Change another probe to confirm if the fail is caused by console If the leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the sys...

Page 196: ...ogether and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the applied parts to the 601PRO...

Page 197: ...eration If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts 10μA in Normal Condition 50μA in Single Fault Condition For BF applied parts 100μA in Normal Condition 500μA in Single Fault Condition A 7 Mains on Applied Part Leakage The Mains on Applied Part test applies a test voltage which is 110 of the mains voltage through a l...

Page 198: ...s high voltage present at the applied part terminals while a calibration is being performed z High voltage is present at applied part terminals while measurements are being taken To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601 2 Attach the applied parts to the 601PRO applied part terminals 3 Attach the red terminal lead to a conductive part on the DU...

Page 199: ...nt tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts 50 μA For BF applied parts 5000 μA A 8 Patient Auxiliary Current Patient Auxiliary currents are measured between any sele...

Page 200: ...ify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead Change another probe to confirm if the fail is caused by console If the leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the ...

Page 201: ...____μA Max NC 300μA refer to UL60601 1 NC 500μA refer to IEC60601 1 SFC 1000μA BF____μA Normal condition NC CF____μA BF____μA 6 Patient Leakage Current Single Fault condition SFC CF____μA Max CF applied part NC 10μA SFC 50μA BF applied part NC 100μA SFC 500μA BF____μA 7 Mains on Applied Part Leakage CF____μA Max CF applied part 50μA BF applied part 5000μA BF____μA Normal condition NC CF____μA BF__...

Page 202: ...ower supply PCBA nor patient electrically connected PCBA is repaired or replaced Test items 1 2 3 4 When power supply PCBA is repaired or replaced Test items 1 2 3 4 5 When patient electrically connected PCBA is repaired or replaced Test items 1 2 3 4 6 7 8 Repair with main unit disassembled When both power supply PCBA and patient electrically connected PCBA are repaired or replaced Test items 1 2...

Page 203: ...l condition NC CF____μA BF____μA 6 Patient Leakage Current Single Fault condition SFC CF____μA Max CF applied part NC 10μA SFC 50μA BF applied part NC 100μA SFC 500μA BF____μA 7 Mains on Applied Part Leakage CF____μA Max CF applied part 50μA BF applied part 5000μA BF____μA Normal condition NC CF____μA BF____μA 8 Patient Auxiliary Current Single Fault condition SFC CF____μA Max CF applied part NC 1...

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Page 206: ...Mindray DS USA Inc 800 MacArthur Blvd Mahwah New Jersey 07430 USA Tel 1 800 288 2121 Tel 1 201 955 8000 www mindray com P N 046 000185 00 6 0 ...