Minebea Intec PR 5230 Instrument Manual Download | Manualshive

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background image

Weight Status Indicator

LEDs

Standstill

Center zero

Below zero or above FSD

lit

lit

lit

Note:

For weight error status, see Chapter

3.4.4

Operating elements

3.4.4.1

Keys on the device

WARNING

Working on the device while it is switched on may have life-threatening
consequences.

Product operation must be performed by trained and qualified personnel who are
aware of and able to deal with the related hazards and take suitable measures for
self-protection.

The 3 buttons are accessible only when the housing door is open. The following functions
can be performed:

-

Zero setting (1)

-

Taring (2)

-

Test measurement (3)

-

Display of software version and board number by simultaneous actuation of push-
buttons (1) and (3)

-

Update software with the "FlashIt!32" program (see Chapter

) by pressing the (1)

and (3) keys simultaneously and pressing the (2) key three times.

Transmitter in field housing PR 5230

3 Device description

Minebea Intec

EN-22

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Summary of Contents for PR 5230

Page 1: ...Austin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and measurement products since 1931 ...

Page 2: ...0 Instrument manual Translation of the original instrument manual 9499 050 52301 Edition 11 0 1 01 09 2017 Release 3 50 Sartorius Mechatronics T H GmbH Meiendorfer Str 205a 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Page 3: ...and qualified personnel In correspondence concerning this product the type designation and version number as well as all license numbers relating to the product have to be cited Note The complete product is protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec Its use constitutes acceptance by y...

Page 4: ...r connection 12 2 5 RF interference suppression 12 2 6 Failure and excessive stress 12 2 7 Important note 12 2 8 Repairs and maintenance 12 2 8 1 General information 12 2 8 2 Electrostatically sensitive parts 13 2 8 3 Replacing fuses 13 3 Device description 14 3 1 General information 14 3 2 Overview of the device 14 3 3 Housing 15 3 3 1 General information 15 3 3 2 Dimensions 16 3 4 Display and op...

Page 5: ... 5 3 Connecting a load cell with a 6 wire cable 66 4 5 4 Connecting 2 8 load cells 650 Ω using a 6 wire connecting cable 67 4 5 5 Connecting load cells of type series PR 6221 67 4 5 6 Testing the measuring circuit 68 4 5 7 External supply of the load cells 68 4 5 8 Connecting 2 4 load cells via PR 5230 22 load cell junction board 69 4 5 9 Connecting an analog platform series CAP 71 4 6 Accessories...

Page 6: ...the device automatically in the network 110 7 7 Searching the device in the network with IndicatorBrowser 110 7 8 Resetting the network address 112 7 9 Operation using VNC 113 7 10 Operation via a web browser 114 7 11 System setup 114 7 11 1 Serial ports parameter 115 7 11 2 Date time 115 7 11 3 Operating parameter 115 7 11 4 Printing parameter 116 7 11 5 Fieldbus parameter 116 7 11 6 Network para...

Page 7: ... weight 158 7 13 8 xBPI calibration with automatic weight detection 159 7 13 9 xBPI calibration with default weight 160 7 13 10 xBPI calibration with built in weight 161 7 13 11 xBPI linearization 161 7 14 Calibrating digital load cells of type Pendeo 162 7 14 1 General information 162 7 14 2 Selecting and configuring RS 485 interface 163 7 14 3 Selecting the load cell type 164 7 14 4 Calibration ...

Page 8: ...guration via a notebook PC 217 8 3 1 Configuring production mode 217 8 3 2 Configuring digital inputs and outputs 220 8 3 3 Configuring material 222 8 3 4 Configuring printout 225 8 4 Filling 226 9 Extended functions 228 9 1 Hardware test 228 9 1 1 Serial interfaces 228 9 1 2 Inputs and outputs 229 9 1 3 Functions via the WEB site 234 9 1 4 Resetting the device to the factory settings 245 9 1 5 Up...

Page 9: ...s 283 14 1 1 Battery for date time 283 14 1 2 Changing the battery for date time 283 14 2 Maintenance 283 14 3 Soldering work 284 14 4 Cleaning 284 15 Disposal 285 16 Error messages 286 16 1 Error messages measuring circuit 286 16 2 Weight error status 286 16 3 Error messages for xBPI scales 287 16 4 Error messages for Pendeo load cells 288 16 5 Error messages during calibration 289 16 6 General e...

Page 10: ...C 295 17 4 3 RF interference suppression 296 17 5 Connecting cables 296 17 6 Mechanics 296 17 6 1 Design 296 17 6 2 Weights 296 17 7 Documentation on the enclosed CD 296 18 Appendix 297 18 1 Spare parts 297 18 1 1 Weighing electronics board 297 18 1 2 Display board 297 18 1 3 Fuses accessory kits 298 18 2 Test connector 298 Transmitter in field housing PR 5230 Table of contents EN 7 Minebea Intec ...

Page 11: ...reventing hazards are not followed DANGER Warning of personal injury DANGER indicates that death or severe irreversible personal injury will occur if appropriate safety measures are not observed Take appropriate safety measures WARNING Warning of potential health risk or risk of personal injury WARNING indicates that death or severe irreversible injury may occur if appropriate safety measures are ...

Page 12: ...ironment may occur if appropriate safety measures are not observed Take appropriate safety measures Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 E mail technical support hh minebea intec com 1 Introduction Transmitter in field housing PR 5230 EN 9 Minebea Intec ...

Page 13: ...y third party system components or due to incorrect use of the product The use of this product signifies recognition of the stipulations listed above 2 3 Incoming goods inspection Check the contents of the consignment for completeness Check the contents visually to determine whether any damage has occurred during transport If there are grounds for rejection of the goods a claim must be filed with ...

Page 14: ...when working on the open device antistatic protection 2 4 3 Supply voltage connection The device has no power switch It is ready for operation immediately after connecting to a power supply 2 4 3 1 Version 230 V AC Safe interruption of both supply voltage conductors must be provided for either by disconnecting the power connector or using a separate switch The device is equipped with a wide range ...

Page 15: ...used Safe operation is no longer ensured if any of the following is true The device is physically damaged The device does not function The device has been subjected to stresses beyond the tolerance limits e g during storage or transport 2 7 Important note Make sure that the construction of the device is not altered to the detriment of safety In particular leakage paths air gaps of live parts and i...

Page 16: ...1 Replacing fuses with Y2 WE1 option WARNING Possible explosion due to improper replacement The replacement of fuses is not permitted 2 8 3 2 Replacing fuses without Y2 WE1 option WARNING Damage due to overheating The use of repaired fuses and bypassing the fuse holder is prohibited Only the fuses specified in Chapters 17 3 2 and 17 3 3 are permitted 2 Safety information Transmitter in field housi...

Page 17: ... in for connecting e g PC xBPI scales Can be expanded using the following plug in cards 3 slots Analog output board PR 5230 06 Load cell junction board PR 5230 22 Fieldbus cards PR 1721 4x 3 opto decoupled outputs optional 3 configurable relay outputs with change over contact 3 configurable optocoupler inputs potential free internal supply possible optional interfaces Electrically isolated interfa...

Page 18: ...42 InterBus S PR 1721 44 DeviceNet PR 1721 45 CC link PR 1721 46 ProfiNet I O PR 1721 47 EtherNet IP 3 3 Housing 3 3 1 General information The transmitter is installed in a stainless steel field housing with protection type IP66 It is intended for wall mounting The door is left hinged and opens towards the front The environmental conditions specified for the instrument must be observed see Chapter...

Page 19: ... operating elements 3 4 1 General information The transmitter in the PR 5230 field housing can only be operated by Notebook PC VNC viewer see Chapters 3 4 4 5 and 7 9 or WEB browser see Chapter 7 10 Transmitter in field housing PR 5230 3 Device description Minebea Intec EN 16 ...

Page 20: ...ight units are t kg g mg lb or oz lb and oz units are not permitted as legal for trade in the EU and EEA Above the weight display of the user interface the currently displayed weight is shown as a bar graph in relation to the maximum load Max When Max reaches 100 the bar graph is located on the right 3 Device description Transmitter in field housing PR 5230 EN 17 Minebea Intec ...

Page 21: ...ws the test value without weight unit No display Test value Gross not tared Positive value Negative value Standstill Zero Description Weight value standstill The gross weight value is within d of zero Filling mode flashes when batching is stopped ra pidflashing indicates error Transmitter in field housing PR 5230 3 Device description Minebea Intec EN 18 ...

Page 22: ...ay The display of the device permits indication of 6 digit weight values digit height 18 mm with decimal point Below the weight display of the device the currently displayed weight is shown as a bar graph in relation to the maximum load Max When Max reaches 100 the bar graph is located on the right Weight type plus or minus sign Description Gross weight Gross weight in NTEP or NSC mode Net weight ...

Page 23: ...eactivated load cell R1 Range 1 R2 Range 2 R3 Range 3 t kg g mg lb oz These weight units are available Note In the W M mode an invalid weight without weight unit is shown 3 4 3 3 Status display For status indication on the device display max 5 lines can be configured by selecting from a menu see Chapter 7 15 7 Selection Width Height Example Description Empty Display 1 line Blank Gross Net Tare Dis...

Page 24: ...y 1 line 10 37 34 Time Hostname Display 1 line hopper1 Device name in the net work Hostname long 1 display 2 line small material hopper Device name long IP address Display 1 line 192 168 1 1 Network address No network Search DHCP server IP address long 1 display 1 line 172 200 280 255 Network address long Gross 2 lines high 1 display 2 line B 123 45 kg Gross 2 lines high Net 2 lines high 1 display...

Page 25: ...ware of and able to deal with the related hazards and take suitable measures for self protection The 3 buttons are accessible only when the housing door is open The following functions can be performed Zero setting 1 Taring 2 Test measurement 3 Display of software version and board number by simultaneous actuation of push buttons 1 and 3 Update software with the FlashIt 32 program see Chapter 9 1 ...

Page 26: ...ation Display tare weight Starts a printout Taring The current gross weight is stored in the tare memory provided that weight value is stable the instrument is not in error sta tus This function depends on the configu ration Navigation menu keys Scroll up in the menu Confirm input selection Scroll down in the menu Backspace Pressing the delete key deletes indivi dual characters within an entry Cur...

Page 27: ...e during configuration between weight units Pressing once displays the corresponding first character e g A at the cursor position After pressing twice B is displayed at the cursor position and after pressing three times C is displayed Press the cursor key to finish entering a character or wait approx 2 seconds If only numeric values are required for input letters are not enab led Press the cursor ...

Page 28: ...he active menu level or with the current access privileges In the descriptions of operating sequences which entail the use of softkeys the softkey function to be selected is shown in square brackets the softkey symbol is not displayed example Calib 3 4 4 4 Navigation key operation Menu The cursor keys the and keys are used to navigate through the menus Parameters Use the cursor keys to select the ...

Page 29: ...ssible settings and an available selection list is indicated by double arrows The parameter is selected using the key 3 4 4 5 Operation using VNC User interface see Chapters 3 4 2 3 4 3 1 and 3 4 4 2 Transmitter in field housing PR 5230 3 Device description Minebea Intec EN 26 ...

Page 30: ...3 5 Overview of connections 3 Device description Transmitter in field housing PR 5230 EN 27 Minebea Intec ...

Page 31: ... kbit s For more information see Chapter 4 6 7 Fieldbus PR 1721 45 CC Link CC Link with 156 kbit s 10 Mbit s For more information see Chapter 4 6 8 Fieldbus PR 1721 46 ProfiNet I O ProfiNet I O with 10 100 Mbit s For more information see Chapter 4 6 9 Fieldbus PR 1721 47 EtherNet IP EtherNet IP with 10 100 Mbit s For more information see Chapter 4 6 10 Fieldbus 3 6 Device variants 3 6 1 Combinatio...

Page 32: ...erBus S 4 6 6 PR 1721 44 C24 DeviceNet 4 6 7 PR 1721 45 C25 CC Link 4 6 8 PR 1721 46 C26 ProfiNet I O 4 6 9 Interface slot 2 PR 1721 47 C27 EtherNet IP 4 6 10 Standard None Interface slot 3 PR 5230 22 C31 Load cell junction board 4 6 3 Cable connections Standard None PR 5230 30 M39 Ethernet socket RJ 45 connector IP67 4 6 11 For the Built in Ethernet interface only Connection cable for network PR ...

Page 33: ...ll required parts technical documents and tools at hand for mounting Secure the cable at the place of installation e g using cable ties Remove the insulation from the cable ends keep the strands short and fit them with ferrules 4 2 2 Cable entry The cables have to be fed into the device via glands to ensure leak tightness The following cable diameters are suitable 9 13 mm for gland M20 1 5 and 5 9...

Page 34: ...taken through all cable glands corresponding to the cable diameters The following figure shows a proposed topology Legend No Description 1 Power supply 230 V AC or 24 V DC 2 Digital outputs Relay optocoupler 3 Serial interfaces 4 Ethernet socket option accessory 5 1 4 load cells 6 1 load cell or junction box or fieldbus cards 7 Analog output or fieldbus cards 8 Digital inputs internal external 4 D...

Page 35: ...le Regularly check the cable gland for tightness and re tighten it if necessary 4 3 EMC compliant installation 4 3 1 Connecting the screens The screens must be connected as described in Chapter 4 2 4 1 Remove the screw cap 1 2 Slide cap 1 and plastic cone 3 over the cable 2 3 Guide the assembled cable 5 through the metal sleeve 6 4 Fold the cable screen 4 over the lower part of the plastic cone 3 ...

Page 36: ...ain electronics circuitry is accommodated on the following PCBs Main board 2 Display board 1 Weighing electronics board 3 4 4 1 Main board The main board provides the slots for the Analog output board 4 option accessories Fieldbus card 3 option accessories The lithium battery 2 is always activated and powers the calendar clock module 4 Device installation Transmitter in field housing PR 5230 EN 33...

Page 37: ...ium battery 3 Fieldbus card 4 Analog output board 5 Ethernet port 6 Serial interfaces 7 Digital inputs 8 Relay outputs 9 Opto decoupled outputs option 10 Power adapter Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 34 ...

Page 38: ...versions are available Standard W1 With intrinsically safe load cell supply for operation of load cells platforms in Zones 1 and 21 WE1 see Additional Information WE1 option The load cell junction board see Chapter 4 6 3 is connected to the weighing electronics board using a ribbon cable for direct connection of up to four load cells 4 Device installation Transmitter in field housing PR 5230 EN 35...

Page 39: ...se input 6 V DC with monitoring Sense voltage monito ring Sense voltage below 8 V switchable to 8 V Measurement input 0 36 mV DC symmetrical to 0 Dead load suppression max 36 mV DC dead load range Accuracy 0 8 µV e corr to 4 8 mV for 6 000 e 0 8 µV e corr to 8 0 mV for 10 000 e Class III according to OIML R76 EN45501 Min measuring signal OIML 6 000 e 0 40 mV V 10 000 e 0 66 mV V Max resolution 7 5...

Page 40: ...l TCP IP interface connection with transfer rates of 10 or 100 Mbit s Function checking is possible via the LED to the right of the display see Chapter 3 4 3 4 or also via the LED green and yellow in the RJ 45 socket when the housing is open 4 Device installation Transmitter in field housing PR 5230 EN 37 Minebea Intec ...

Page 41: ...mpedance 150 Ω Cable length max 115 m 4 4 4 2 Notebook PC connection Remote operation of the device from a notebook PC is possible install VNC software version 3 3 7 on the notebook PC For the network address see Chapter7 7 Minebea Intec guarantees the functionality only if this version is used 4 4 5 RS 232 interface The device is equipped with an integrated RS 232 interface This interface is conf...

Page 42: ...l Logic 1 high 3 15 V Logic 0 low 3 15 V Output signal level Logic 1 high 5 15 V Logic 0 low 5 15 V Number of signals Input RxD CTS Output TxD RTS Potential isolation None Cable type Twisted pair screened e g LifYCY 3 2 0 20 1 pair of wi res for ground GND Cable gauge 1 5 mm2 Cable length max 15 m 4 Device installation Transmitter in field housing PR 5230 EN 39 Minebea Intec ...

Page 43: ...a exchange RTS and TxD are switched off 4 4 5 1 Connecting the remote display PR 5110 The remote display PR 5110 can be connected to the device via the internal RS 232 interface Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 40 ...

Page 44: ...e connected via the internal RS 232 interface Configuration PR 5230 Printer configuration Serial ports parameter Printer Builtin RS232 Param Protocol to RTS CTS Baudrate to 9600 Bits to 8 Parity to none Stopbits to 1 Output mode to Raw The printer must be set to Line Mode the fac tory setting is Page Mode Press the FEED key to switch from one to the other The procedure can be found in the printer ...

Page 45: ... RS 232 interface Configuration PR 5230 Serial ports parameter xBPI Port Builtin RS232 Note For more information see the platform scale manual 4 4 6 RS 485 interface Using RS 485 is compulsory with a multi point connection Tristate status Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 42 ...

Page 46: ...4800 9600 19200 Bits stopbit 8 1 or 7 1 Parity Even odd none Signals TxA RxA TxB RxB Potential isolation Yes Cable type Twisted pair screened e g LifYCY 3 2 0 20 1 pair of wires for ground GND Cable gauge 1 5 mm2 Cable length max 1000 m preset values factory settings 4 Device installation Transmitter in field housing PR 5230 EN 43 Minebea Intec ...

Page 47: ...own resistor OFF not connected ON RxB 1K6 Ω V 4 Tx Rx bus termination OFF not connected ON TxA 120 Ω TxB 5 Change over 2 4 wire OFF 4 wire ON 2 wire 6 Rx enable unblock OFF Rx disabled blocked if Tx enabled unblock S7 must be ON ON Rx always enabled unblocked For 4 wire S7 must be OFF 7 Tx enable unblock Rx disa ble block 2 wire OFF S6 must be ON ON S6 must be OFF 8 n c no function Transmitter in ...

Page 48: ...ter Point to point connection for following protocols 4 wire SMA EW Com ModBus Switch settings Configuration ON S1 S2 S3 S6 OFF S4 S5 S7 S8 Serial ports parameter Builtin RS485 4 Device installation Transmitter in field housing PR 5230 EN 45 Minebea Intec ...

Page 49: ... Connecting several PR 5230 devices to a PC or an RS 485 RS 232 converter Point to point connection for the EW Com protocol 4 wire Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 46 ...

Page 50: ...S8 ON S1 S2 S3 S6 OFF S4 S5 S7 S8 Serial ports parameter EW Com Builtin RS485 4 4 6 3 Connecting to PLC Point to point connection for following protocols 2 wire ModBus xBPI Switch settings Configuration ON S1 S2 S3 S4 S5 S7 OFF S6 S8 Serial ports parameter Builtin RS485 4 Device installation Transmitter in field housing PR 5230 EN 47 Minebea Intec ...

Page 51: ...4 4 6 4 Connecting several PR 5230 to PLC Point to point connection for following protocols 2 wire ModBus xBPI Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 48 ...

Page 52: ...ce Four wire transmission point to point connection full duplex simultaneous sending and receiving is possible with the remote display Switch settings PR 5230 PR 5110 switch settings ON S1 S2 S3 S6 OFF S4 S5 S7 S8 ON S1 S2 S3 OFF S4 S5 Configuration PR 5230 PR 5110 configuration Serial ports parameter Remote display Builtin RS485 Param Mode single transmitter oP 10 LInE rS485 oP 12 tokEn oFF oP 13...

Page 53: ...t printout 4 4 6 6 Connecting a PR 5110 remote display to several PR 5230 The remote display PR 5110 can be connected to multiple RS 485 interfaces Four wire transmission and full duplex simultaneous sending and receiving possible is possible Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 50 ...

Page 54: ... 1 PR 5230 2 PR 5230 3 PR 5110 ON S6 OFF S1 S2 S3 S4 S5 S7 S8 ON S6 OFF S1 S2 S3 S4 S5 S7 S8 ON S1 S2 S3 S6 OFF S4 S5 S7 S8 ON S1 S2 S3 OFF S4 S5 4 Device installation Transmitter in field housing PR 5230 EN 51 Minebea Intec ...

Page 55: ...ports para meter Remote display Builtin RS485 Param Mode multiple transmitters Param Device Id C Param Next Device Id A oP 10 LInE rS485 oP 12 tokEn ActIvE oP 13 SEnd ModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct 4 4 6 7 Connecting several PR 5110 remote displays Multiple PR 5110 remote displays can be connected via the RS 485 interface Four wire transmission and full duplex simultaneous sendin...

Page 56: ...s PR 5230 PR 5110 1 PR 5110 2 PR 5110 3 ON S1 S2 S3 S6 OFF S4 S5 S7 S8 ON OFF S1 S2 S3 S4 S5 ON OFF S1 S2 S3 S4 S5 ON S1 S2 S3 OFF S4 S5 4 Device installation Transmitter in field housing PR 5230 EN 53 Minebea Intec ...

Page 57: ...ModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct oP 10 LInE rS485 oP 12 tokEn oFF oP 13 SEnd ModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct 4 4 6 8 Connecting an IS platform One IS platform with xBPI or SBI protocol can be connected via the RS 485 interface 2 wire Switch settings PR 5230 Configuration PR 5230 ON S1 S2 S3 S4 S5 S7 OFF S1 S6 S8 Serial ports parameter xBPI Port Builtin RS 485 Trans...

Page 58: ...xBPI port and the RS 485 interface 2 wire Connections Color code Color Terminal designation Description rd red Supply voltage bu blue Supply voltage gr green B B Signal gy gray A A Signal The following example shows the connection to the PR 6024 64S junction box using 4 digital load cells type Pendeo 4 Device installation Transmitter in field housing PR 5230 EN 55 Minebea Intec ...

Page 59: ...2 S3 S4 S5 S7 OFF S6 S8 Serial ports parameter xBPI Port Builtin RS 485 Note For further information see the installation manuals relating to the load cells and junction boxes Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 56 ...

Page 60: ...on Terminal 6 pin Number of inputs 3 CH1 CH2 CH3 Input supply voltage Logic 0 0 5 V DC or open Logic 1 10 28 V DC Active Internal 12 V DC power supply Passive External power supply required Input current 11 mA 24 V DC 5 mA 12 V DC Protection against incorrect polarity Potential isolation Active Jointly supplied via potential free voltage Passive Via optocoupler Cables Screened Connect cable screen...

Page 61: ...Example Standard Contact input passive order code DE1 Note Resistors R327 R330 and R333 are 0 Ω links Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 58 ...

Page 62: ...8 R329 R331 R332 and R334 are 0 Ω links 4 4 8 Digital outputs 4 4 8 1 Relay outputs The main board has three digital outputs for process control with potential free two way contacts order code DA1 4 Device installation Transmitter in field housing PR 5230 EN 59 Minebea Intec ...

Page 63: ... V AC 250 V DC 100 V DC 50 V DC 30 V DC Max switching cur rent 0 5 A 0 3 A 0 5 A 1 5 A 5 0 A 1250 VA Potential isolation Free relay two way contact Cables Screened Connect cable screen wire gauge max 1 5 mm2 to the sleeve of the cable gland Cable length max 50 m Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 60 ...

Page 64: ...R325 are fitted on the main board Example Current output The relay switches when the output 1 is active true To protect the output circuit relays must be equipped with free wheel diodes 4 Device installation Transmitter in field housing PR 5230 EN 61 Minebea Intec ...

Page 65: ...stance must be 2 2 1 kΩ 4 4 8 2 Opto decoupled outputs This option order code DA2 can be used within Ex areas Zone 2 and Zone 22 see also Option Y2 The main board has three opto decoupled outputs The digital outputs are passive An external power supply is required Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 62 ...

Page 66: ...fications Description Data Connection Terminal 6 pin Number of outputs 3 CH1 CH2 CH3 Output voltage max 24 V 10 External supply 4 Device installation Transmitter in field housing PR 5230 EN 63 Minebea Intec ...

Page 67: ... connected The supply voltage is protected against short circuit and overload Note The colors listed here are valid for the Minebea Intecload cells and connection cables of type PR Color code bk black bu blue gn green gy gray rd red wh white ye yellow For additional information on the connection of load cells and junction boxes refer to the corresponding installation manuals 4 5 2 Connecting a loa...

Page 68: ...ad cell output M Meas gy Measuring voltage load cell output S sense Sense voltage S Sense Sense voltage V Supply rd Supply voltage V Supply bu Supply voltage GNDA Ground analog Screen ground 4 Device installation Transmitter in field housing PR 5230 EN 65 Minebea Intec ...

Page 69: ...ial bonding conductor Terminal Port color code Description M Meas gn Measuring voltage load cell output M Meas gy Measuring voltage load cell output S Sense wh Sense voltage S Sense bk Sense voltage V Supply rd Supply voltage V Supply bu Supply voltage GNDA Ground analog Screen ground Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 66 ...

Page 70: ...rcuit Load resistance of load cell circuit 75 Ω e g 8 load cells of 650 Ω each Supply voltage is fixed to 12 V DC and protected against short circuit For further technical data see Chapter 4 4 3 4 5 5 Connecting load cells of type series PR 6221 See installation manuals of PR 6221 and PR 6021 08 68 4 Device installation Transmitter in field housing PR 5230 EN 67 Minebea Intec ...

Page 71: ...mV V 4 5 7 External supply of the load cells If the total resistance of the load cells is 75 Ω e g more than 4 load cells with 350 Ω an external load cell supply is required In this case the internal supply is replaced by a potential free external supply The center of the external supply voltage 0 ext supply should be connected to GNDA to ensure that the voltage reacts symmetrically to 0 The inter...

Page 72: ...e as an accessory can be used instead of a cable junction box This is an advantage if the PR 5230 is installed in the immediate vicinity of the load cells and the load cell cables are long enough for connection The load cell cables are passed through the metal cable glands 4 Device installation Transmitter in field housing PR 5230 EN 69 Minebea Intec ...

Page 73: ...ded Terminal Port color code Description M Meas gn Measuring voltage load cell output M Meas gy Measuring voltage load cell output V Supply rd Supply voltage V Supply bu Supply voltage Note The load cells are connected directly Corner adjustment on the load cell junction board is not provided Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 70 ...

Page 74: ...ad cell output M Meas gy Measuring voltage load cell output Supply rd Supply voltage V Sense wh Sense voltage Supply bu Supply voltage V Sense bk Sense voltage Note The load cells are connected directly Corner adjustment on the load cell junction board is not provided 4 5 9 Connecting an analog platform series CAP You can connect an analog platform to the device 4 Device installation Transmitter i...

Page 75: ...s Combics 1 3 devices PR 5230 BR_POS V Supply SENSE_POS S Sense OUT_POS M Meas OUT_NEG M Meas SENSE_NEG S Sense BR_NEG V Supply The cable screens must be connected in the cable gland of the device If the measuring lines M M are screened individually these screens must be connected to the GND on the terminal block as well Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 7...

Page 76: ...m with 4 wire connection The following links between the terminal contacts are provided from Sense S to Supply V from Sense S to Supply V 4 Device installation Transmitter in field housing PR 5230 EN 73 Minebea Intec ...

Page 77: ...ection 4 6 Accessories 4 6 1 General information The main board has three additional function specific slots These slots can accommodate the following cards Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 74 ...

Page 78: ...must be disconnected from all voltage sources Note After installation modification the plug in cards are detected automatically The installed plug in cards except for PR 5230 22 can be displayed via Show HW Slots see Chapter 7 16 3 4 6 2 Analog outputs The analog output board has the type designation PR 5230 06 It has a 2 pole screw terminal for an active analog output The card is inserted into sl...

Page 79: ...mA configurable Output Resolution intern 16 bits 65536 parts Resolution of 20 000 20 mA Output Linearity error 0 20 mA 0 04 4 20 mA 0 02 Output Temperature er ror 100 ppm K Output Zero point error 0 05 Output Max error 0 1 Output Load max 0 500 Ω Output Short circuit protected yes Output Potential isolati on yes Cable type Screened twisted pair e g LifYCY 2x2x0 20 Transmitter in field housing PR 5...

Page 80: ...ia the terminals The voltage level corresponds to the drop across the external 500 Ω resistor 4 6 3 Load cell junction board The load cell junction board has the type designation PR 5230 22 The board is connected to the weighing electronics board by a ribbon cable and is plugged into slot 3 see Chapter 4 6 1 4 Device installation Transmitter in field housing PR 5230 EN 77 Minebea Intec ...

Page 81: ...not initialized Flashing 1 Hz red Check error in ASIC and FLASH ROM Module is defective 4 6 5 ProfiBus DP interface The ProfiBus DP interface card has the type designation PR 1721 41 Communication protocols and syntax comply with the ProfiBus DP standard to IEC 61158 with transfer rates up to 12 Mbit s Connection to the ProfiBus is established using the 6 pole terminal in the device The card is in...

Page 82: ...230 gsd Potential isolation Yes optocoupler in lines A and B RS 485 Bus termination Via bus terminating resistor switch see Chapter 4 6 5 3 Addressing Via software Switch must be set to position 0 Cable type Special ProfiBus color violet screened twisted pair cable Cable impedance 150 Ω Cable length The max distance of 200 m can be extended at 1 5 Mbit s by means of an additional repeater Certific...

Page 83: ... certified 1 VP Insulated voltage supply 5 V to RS 485 si de 2 DGND Insulated GND to RS 485 side 3 RxD TxD P negative ac cording to RS 485 specifi cation green Send receive data Data core A 4 RxD TxD P positive ac cording to RS 485 specifi cation red Send receive data Data core B 5 not connected 6 not connected 4 6 5 1 Controls on fieldbus card The terminating resistors can be switched on ON and o...

Page 84: ...onstant grn Module is online da ta transmission is possible Flashing 1 Hz red Input output length configuration error Constant red Fieldbus is offline data transmission is not possible Flashing 2 Hz red User parameter error Flashing 4 Hz red Error in ASIC Legend off red red grn green 4 6 5 3 Bus termination The end nodes in a ProfiBus DP network must be fitted with termination resistors to prevent...

Page 85: ... the ProfiBus connector the switch on the module cover must be in position OFF 4 6 5 4 Connection diagram for a master with three slaves The following connection diagram shows a ProfiBus DP network without an external terminating resistor in the ProfiBus connector NOTICE Do not guide the screens into the unit The cable screens must be connected in the cable glands Before during and after installat...

Page 86: ...4 6 6 InterBus S interface The InterBus S interface card has the type designation PR 1721 42 4 Device installation Transmitter in field housing PR 5230 EN 83 Minebea Intec ...

Page 87: ...ss data transmission with max 10 words I O Watch Dog Timer see Chapter 4 6 4 Potential isolation Yes optocoupler and DC DC converter Lead termination Not required due to active ring topology Cable type InterBus color green 3x2 twisted pair screened Cable impedance 150 Ω Cable length 400 m between two remote bus subscribers overall length 13 km Certificates From INTERBUS CLUB e V Compatibility with...

Page 88: ...a input 5 GND brown signal ground 6 S Screen Allocation of the 7 pole terminal OUT Pin allocation acc to DIN 41642 Signal Color acc to DIN 47100 Description Cable sheath pea green Special InterBus cable certified 7 IDO2 green inverted data output 8 DO2 yellow not inverted data output 9 IDI2 pink inverted data input 10 DI2 gray not inverted data input 11 GND brown signal ground continuation jumper ...

Page 89: ...on diagram for a master with three slaves NOTICE At terminal OUT terminal contacts 11 GND and 12 C must be bridged if another slave follows The terminal is left open when the last slave is connected see connection diagram NOTICE The cable screens must be guided into the instrument through the cable glands and connected to terminal IN in terminal contact 6 S or OUT in terminal contact 13 S see conn...

Page 90: ...4 Device installation Transmitter in field housing PR 5230 EN 87 Minebea Intec ...

Page 91: ...kbit s Protocol DeviceNet Master Slave Polling procedure polled IO CRC error recognition according to IEC 62026 EN 50325 Max 64 station nodes Data width max 512 byte input output Watch Dog Timer see Chapter 4 6 4 Configuration EDS file sag_5230 eds MAC ID 1 62 Potential isolation Yes optocoupler and DC DC converter Bus termination 120 Ω at the cable ends Bus load 33 mA 24 V DC Cable type DeviceNet...

Page 92: ...the respective device The current file is also available for download via the Internet http www minebea intec com DeviceNet terminal Allocation of the 5 pole terminal block Pin Assignment Signal Color Description Cable sheath Special DeviceNet cable certified 1 V black Negative power supply 2 CAN_L blue CAN_L bus signal 3 S Cable screen 4 CAN_H white CAN_H bus signal 5 V red Positive power supply ...

Page 93: ... via HW Slots Slot 2 Display 1 2 3 4 Constant No function Constant Not powered not online Constant No function Constant No power Constant grn Link detected Field bus is online and connected Constant grn Module is working Flashing grn Online not connec ted Flashing grn Data size configu ration Constant red Critical link error Constant red Fatal error Flashing red Connection timeout Flashing red Min...

Page 94: ...uided into the instrument through the cable glands and connected to terminal in terminal contact 3 S see connection diagram Before during and after installation make sure that the sealing rings are seated correctly 4 Device installation Transmitter in field housing PR 5230 EN 91 Minebea Intec ...

Page 95: ...4 6 8 CC Link interface The CC Link interface card has the type designation PR 1721 45 Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 92 ...

Page 96: ...10 Mbps Protocol CC Link slave CRC error recognition according to IEC 62026 EN 50325 Max 64 station nodes 128 I O bits and 16 32 bit words Watchdog Timer see Chapter 4 6 4 Configuration CSP file PR1721_1 csp Potential isolation Yes optocoupler and DC DC converter Bus termination 110 Ω at the cable ends Bus load 100 mA Cable type 2x2 screened twisted pair Cable length 100 m 10 Mbps 1200 m 156 kbps ...

Page 97: ...TxD 3 GND Digital ground 4 S Cable screen 5 PE according to AnyBus S specifi cation Housing ground 4 6 8 1 Controls on fieldbus card NOTICE The rotary switch settings will not be used Ensure that the three rotary switches station no and baud rate are set to position 9 This setting is defined via Fieldbus parameter CC Link 4 6 8 2 Status indicator Requirements The items are defined via Display item...

Page 98: ...able gland and connected to terminal in terminal contact 4 S Before during and after installation make sure that the sealing rings are seated correctly 4 6 9 ProfiNet I O interface The ProfiNet I O interface card has the type designation PR 1721 46 The fieldbus card is equipped with a standard RJ 45 socket for network connection contains powerful UDP IP connecting circuitry with transfer rates of ...

Page 99: ...e impedance 150 Ω Cable length to HUB Max 115 m Certificate ProfiBus Nutzerorganisation e V for HMS Industrial Net works AB Certificate No Z10931 Note The IP address and the subnet mask are set at Fieldbus parameter see also Chapters 7 15 5 and 12 2 The XML file is stored on the CD Fieldbus directory of the corresponding instrument supplied with the unit The current file is also available for down...

Page 100: ...uirements The items are defined via Display items Fieldbus LEDs see Chapter 7 15 7 PR 1721 46 is selected via HW Slots Slot 2 Display LEDs in device 1 2 3 4 Constant No link or no power Constant Offline no connec tion Constant No function Constant No power or not ini tialized Constant grn Link detected Constant grn Link detected online and connected Constant grn Initialized no error Flashing 1 Hz ...

Page 101: ...rd RJ 45 socket for network connection contains a powerful TCP IP and EtherNet IP interface connection with transfer rates of 10 or 100 Mbit s The card is inserted into Slot 2 see Chapter 4 6 1 1 Guide the cable e g patch cable CAT5 into the instrument through the metal sleeve of the cable gland strip the insulation and mount the supplied RJ 45 plug see mounting information for connector 2 Insert ...

Page 102: ...tip eds Potential isolation yes Cable type Twisted pairs screened e g patch cable CAT5 Autolink stra ight or crossover Cable impedance 150 Ω Cable length to HUB max 115 m Certificate EtherNet IP Specification ODVA File No 10286 Test Date 06 09 2005 Vendor ID 90 See also www odva org Industry compatible CE UL and cUL 4 Device installation Transmitter in field housing PR 5230 EN 99 Minebea Intec ...

Page 103: ...tings are defined via Fieldbus parameter 4 6 10 2 status indicator Requirements The items are defined via Display items Fieldbus LEDs see Chapter 7 15 7 PR 1721 46 is selected via HW Slots Slot 2 Display LEDs in device 1 2 3 4 Constant No connection Constant No power Constant No function Constant No power or no IP address Constant grn Link detected Constant grn Controlled by scan ner Constant grn ...

Page 104: ...ction 4 6 11 Ethernet port for PR 5230 30 Note For the built in Ethernet interface only 1 Guide the cable e g patch cable CAT5 into the instrument through the metal sleeve of the cable gland strip the insulation and mount the supplied RJ 45 plug see mounting information for connector 2 Insert the RJ 45 plug into the RJ 45 socket of the fieldbus card 3 Tighten the cable gland of the instrument 4 De...

Page 105: ...4 6 12 Ethernet cable for PR 5230 31 Note For the built in Ethernet interface only Transmitter in field housing PR 5230 4 Device installation Minebea Intec EN 102 ...

Page 106: ... not possible 5 1 2 Display functions Display of gross net or tare weight Tare reset tare Set gross to zero Print weight Display of weight values or remote display Functions via digital inputs and outputs Information interchange via serial I O fieldbus and network 5 Standard application Transmitter in field housing PR 5230 EN 103 Minebea Intec ...

Page 107: ...plication 6 1 Functions 6 1 1 General information The EasyFill application is used for single component filling The application allows for quick and reliable filling and emptying of containers The filling process can be started stopped canceled and restarted via the VNC user interface digital inputs OPC Modbus and fieldbus except CC Link 6 1 2 Display functions Display of gross net or tare weight ...

Page 108: ...lphanumeric characters Set point Set point Input weight adopt unit from the calibration Preset Preset point for switching from coarse flow to fine flow Input weight adopt unit from the calibration Overshoot OVS Material overshoot Input weight adopt unit from the calibration tolerance Tolerance above below set point Input tolerance values adopt unit from the calibration Calming time Calming time In...

Page 109: ... be prevented by an access code Additional write protection is provided for calibration data and parameters see Chapter7 1 3 1 7 1 3 Overwrite protection 7 1 3 1 CAL switch The CAL switch protects the calibration data and parameters against unauthorized access When the CAL switch is in opened position the calibration data and parameters can be changed using the PC program or via the ProfiBus conne...

Page 110: ...e weight is inversely shown in the display of the device 7 1 3 2 Factory settings defaults Calibration data default Calibration parameter default Upper scale limit Max 3000 Kg Measurement time 160 ms Scale interval 1 Digital filter off Dead load 0 000000 mV V Test mode Absolute Span 1 000000 mV V W M none Standstill time 0 5 s Standstill range 1 00 d Zero setting range 50 00 d Automatic zero track...

Page 111: ...witching on the device The device can be set up as follows Via a notebook PC using the VNC software included on the CD Via a notebook PC using an Internet browser As soon as the device is provided with power the display and or Notebook PC shows Checking Booting Restoring The device is booting up PR 5230 Message with device type PR 5230 BIOS version Firmware version Automatic display test Weight di...

Page 112: ...30 minutes before calibration 7 5 Finding and connecting a device with a notebook PC If the device is connected to a notebook PC via a point to point connection an IP address is negotiated via function AutoIP This can take up to 2 minutes NOTICE When the IT DHCP network cable is temporarily connected between the notebook PC and a device the DHCP server is lost and the notebook PC returns to the au...

Page 113: ...3 bytes of the MAC ID A label with the complete MAC ID is located on the outside of the device Host name PR5230 6B6A5E For this the program must be installed and started on a notebook PC Example If the search time is exceeded because there is no server found the PR 5230 is assigned to an IP address automatically e g 169 254 0 123 The same applies to the notebook or PC e g 169 254 0 54 These IP add...

Page 114: ...he button to localize the associated device Short term visual feedback from the device Regular running light in LED 1 2 3 4 Click the button to re start the network search run Waiting 2 3 minutes is essential 5 Acoustic signal for each device that was detected as online Note If the browser window remains empty after the minimum wait time or if the expected device is not listed the network ID of th...

Page 115: ...ification of the instrument in the network can be assigned to the instrument from a server see also Chapter 7 15 6 Note The last 3 bytes of the MAC ID are displayed A label with the complete MAC ID is located on the outside of the device If the device connected to an IT network company network with an DHCP server and was activated under Network parameter of the Use DHCP parameter default factory s...

Page 116: ...ebook PC in order to operate the device Note The VNC version provided on CD must be used More recent VNC versions freeware from the internet are not supported by the device For direct operation using the VNC program the IP address extended by 1 must be specified when you run the program e g 172 24 20 233 1 Note In the device the VNC access to certain notebooks PCs can be limited see Chapter 7 15 6...

Page 117: ...ing out the configuration easy operation for displaying and saving protocols easy operation for saving and loading configuration and calibration data Example Enter the IP address in the Internet browser and confirm The WEB menu is displayed For description of the WEB menu see Chapter 9 1 3 1 NOTICE If the VNC viewer is closed on the setup level the device reboots and the WEB menu is not accessible...

Page 118: ...232 built in RS 485 Param Selection Assigned to Baudrate Bits Parity Stopbits EW Com Selection none built in RS 485 Param Selection Assigned to Baudrate Bits Parity Stopbits Slave ID Date Date Input yyyy mm dd Time Time Input hh mm ss Application Selection Standard EasyFill Address Device address e g for the printout Input A Z PIN Access code to protect the system setup from unauthorized operation...

Page 119: ...assigned by the server Subnet mask Subnet mask display Mask for valid IP address range Default gateway Standard gateway display IP number for gateway Remote access Remote access to VNC client VNC client Access restriction Input authorized client for instrument operation Weighing point A Selection Internal A xBPI scale Pendeo Load Cells Calib Calibration selected Internal A New Modify Param see Cha...

Page 120: ... dead load adapting mV V values for dead load and or Max Otherwise always use New Param Parameter settings Measuretime Input of the measuring period 5 10 20 40 80 160 320 640 960 1280 1600 ms Digital filter Selection of the digital filters off Bessel aperiod Butterw Tcheby External supply Selection below or equal 8 V 8 V above 8 V 8 V Fcut Input of cut off frequency only unless filter not off 0 1 ...

Page 121: ...ium scale interval Only for Multiple range or Multi interval View when CAL switch is closed Max Display only Scale interval Display only Dead load at Display only Max at Display only Calibrated at Display only Sensitivity µV d Display only Param Items as for Param display only Setup Setup of the xBPI scale Calibration Calibration of xBPI scale Dead load Dead load preload Set Set dead load preload ...

Page 122: ...int range 2 of max load 2 Max load 5 of max load 5 Max load 10 of max load 10 Max load 20 of max load 20 Max Load Power On tare zero Tare zero at power on active inactive only for zeroing Measure rate Measurement speed normal output fast output Calibration check Calibration check calibration prompt off External adjustment External adjustment accessible blocked Application settings Setting up appli...

Page 123: ... scale Type xBPI Scale W M Selection legal for trade mode none OIML NSC NTEP Tare timeout Timeout due to instability 0 1 s 2 0 s 25 s Serial number 0 if 0 the serial number will be checked at legal for trade scale SBN Address 0 no bus operation Param parameter settings of the xBPI scale Assigned to Assigned to xBPI Port 1 Baudrate Select transmission speed 9600 19200 Bits 8 Parity odd odd parity S...

Page 124: ...Otherwise always use New Param Parameter settings Ambient conditions Select environmental conditions Very stable stable unstable very unstable W M Selection legal for trade mode none OIML NSC NTEP Unbal Check deviat Average Deviation The plausibility check is activated when the average deviation is 0 Input 0 100 Standstill time Input of the standstill period 0 01 s 0 50 s 2 0 s The range depends o...

Page 125: ...ty load cell and reset to Select the new replaced load cell and mark the checkbox Accept Accept After deactivation the simulation for the deactivated load cell starts Once the replaced load cell has been activated the search process starts Assign CAL switch is closed View Item number serial number and current weight of connected load cells are displayed Info The data for the selected Loading cell ...

Page 126: ...15 9 2 Analog mode Analog output parameter Gross D08 gross Net if tared D09 Net if tared Selected D11 value on the display Transparent D30 Transparent no output analog output unused see Chapter 7 15 12 Analog range Output range 0 20 mA 4 20 mA Output on error Output on error 0 mA set to 0 mA 4 mA set to 4 mA 20 mA set to 20 mA hold last output value remains unchanged Output if 0 Output if 0 set 0 ...

Page 127: ... select Weighing point Calib Param where the W M must be set to OIML before calibration is started see Chapter 7 12 15 The calibration data are protected by the CAL switch see Chapter 7 1 3 1 which is sealed in the closed write protected position for legal for trade applications 7 12 2 Displaying calibration data 7 12 2 1 Overwrite protection via a CAL switch When the CAL switch is closed a tool t...

Page 128: ...played 7 12 2 2 Increased resolution 10 fold In the Weighing point Calib menu the weight is displayed with 10 fold resolution also with the CAL switch closed with After 5 seconds the display returns to normal resolution Press if you want to switch to normal resolution immediately If the parameter OIML for the weighing point under W M is selected the weight value is marked as an invalid weight with...

Page 129: ...s for dead load preload and or Max changing the scale interval Otherwise select the New menu item Under Weighing point Calib choose between New and Modify 7 12 3 1 Performing a new calibration 1 Select Weighing point Calib and confirm 2 Press the New softkey A prompt window opens Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 126 ...

Page 130: ...ermining the maximum load Max see Chapter 7 12 4 5 Determining the scale interval Scale interval see Chapter 7 12 5 6 Determining the dead load Deadload at see Chapter 7 12 6 7 Calibrating with load Max at see Chapter 7 12 7 8 Calibrating with mV V Max at see Chapter 7 12 8 9 Calibrating with load cell data smart calibration Max at see Chapter 7 12 8 1 10 Carrying out linearization see Chapter 7 1...

Page 131: ...o reset the dead load 5 Press to exit the calibration A prompt window opens 6 Press the Yes softkey to close the menu without calculation of the test value 7 Press to exit the calibration for good A prompt window opens 8 Press the Save softkey to save changes in calibration data Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 128 ...

Page 132: ... with or without a decimal point Note Error messages calibration see Chapter 16 5 7 12 5 Determining the scale interval The scale interval d is the difference between two successive display values With a scale used in legal metrology this value is called the verification scale interval e which corresponds to the scale interval d e Example Max 6000 kg Scale interval 1 d 2 kg Calculation for scale i...

Page 133: ...ad load at line is selected Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactivates the linearization mode 1 Select Scale interval and confirm by pressing or A selection window opens 2 Select the scale interval 1 d and confirm with The verification is displayed by Setting Scale interval The...

Page 134: ...zation was carried out see Chapter 7 12 11 after selection of the line Max at the following tip is displayed Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactivates the linearization mode 1 Clear the scale hopper 2 Press the by load softkey 3 Confirm entries with or The verification is disp...

Page 135: ... account The STAR load cell data is based on the acceleration of gravity in Hamburg Germany 9 81379 m s2 1 Press the by load softkey 2 Place the CAL weight on the scale 3 Enter the weight of the CAL weight 4 Confirm the entries 5 Press to select the weight unit 6 Confirm entries with or Weight value weight unit and measuring signal in mV V corresponding to this value are displayed in the line Cali...

Page 136: ...dead load rather than the maximum load using the formula specified earlier 1 Calculating SPAN value for Max and if necessary for the dead see Chapter 7 12 8 1 2 Press the by mV V softkey 3 Entering the SPAN value for Max and if necessary for the subsequent correction of dead load see Chapter 7 12 10 4 Confirm the entries Weight value weight unit and measuring signal in mV V corresponding to this v...

Page 137: ...th nominal characteristic value Cn 2 mV V at maximum capacity of 2000 kg Maximum load 1000 kg Dead load 500 kg Load cell supply voltage 12 V DC 7 12 9 Calibrating with load cell data smart calibration If the scale is not used in legal metrology calibration without weights can be performed The easiest method is the one using load cell data without calculation 1 Press the by data softkey Transmitter...

Page 138: ...nce When all LC same is set only one value for the characteristic value LC sensitivity and the output resistance LC resistance are required For each LC specific press the Enter softkey to enter individual data for each load cell 7 12 10 Subsequent dead load correction If the hopper platform weight changes by an amount that is higher than the zero setting range e g due to dead load reduction dead l...

Page 139: ...y and determine the dead load with Dead load at using the by load option see Chapter 7 12 6 Note If a linearization was carried out see Chapter 7 12 11 the following note appears on the display after the Dead load at line is selected Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactivates t...

Page 140: ... Add softkey to set a linearization point The input window opens 3 Enter the desired value using the keyboard 4 Press the Ok softkey 5 Repeat these steps to set up to three linearization points in succession 7 Commissioning Transmitter in field housing PR 5230 EN 137 Minebea Intec ...

Page 141: ...on points 6 Select a linearization point place the corresponding weight on the scale and press the by load softkey The value corresponding to the weight is automatically entered in mV V 7 Repeat these steps to automatically enter the corresponding values for the weights of all set linearization points in mV V 8 Press to switch to the previous window Transmitter in field housing PR 5230 7 Commissio...

Page 142: ...displayed Depending on the settings under Weighing point Calib Param Test mode the following is displayed by calling the Test with the key later on with Absolute the maximum load with Relative the deviation from the test value 7 12 13 Saving the calibration Quit calibration by pressing the softkey A message is displayed indicating that the value for Max cannot be changed as long as linearization i...

Page 143: ...tion Leaving the menu is displayed by Exit calibration After finishing the calibration set the CAL switch to the closed position see also Chapter 7 1 3 1 7 12 14 Cancelling a calibration Quit calibration by pressing the softkey You are prompted to confirm whether calibration should be closed without determining the test value Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 14...

Page 144: ... the softkey another prompt is displayed If you press Undo changes are not saved and the display returns to the selection menu for the weighing points Leaving the menu is displayed by Exit calibration 7 12 15 Parameter Input The menu is accessible via Weighing point Calib Param 7 Commissioning Transmitter in field housing PR 5230 EN 141 Minebea Intec ...

Page 145: ...nt filter types Bessel filter Aperiodic filter Butterworth filter Tschebyscheff filter A digital filter can be switched on only with the measuring time set to 160 ms If no particularly frequent fluctuations are expected in ongoing operation the following settings are recommended Measuretime 160 ms Digital filter aperiod Fcut 2 00 Hz Fcut This line only is shown if the digital filter is switched on...

Page 146: ...o check The standstill time must not be less than the measuring time Standstill range As long as the weight fluctuations remain within this range the device is determined to be stable The input for the parameter Standstill range is expressed in d Valid range 0 01 10 00 dc Tare timeout Timeout for a tare zeroset command that cannot be executed e g due to mechanical instability of the scale incorrec...

Page 147: ... Setting range 0 9999999 d For use in legal metrology a value of at least 20 d must be set Range mode Selection Single range Multiple range Multi interval For scale range selection see Chapter 7 12 15 2 and 7 12 15 3 Press the softkey to exit the menu and to save the settings 7 12 15 1 Legal for trade mode In the menu Weighing point Calib Param W M you can choose between none and the legal for tra...

Page 148: ...e scale Class I and II with variable scale interval The multiple range scale is a scale with two or more weighing ranges with different maximum loads and scale intervals There is only one load receptor with each range covering zero to its maximum load When Range mode Multiple range the scale has up to three ranges with different resolution The weight display header includes the current range R1 R2...

Page 149: ...nt scale interval where the weighing range is automatically switched depending on the load on the scale and also when the load is placed on removed from the scale When Range mode Multi interval the scale has up to three ranges with different resolution 1 Choose Range mode from the Weighing point Calib Param menu 2 Select Multiple range and confirm 3 Setting Switch point from range 1 to 2 enter 100...

Page 150: ...e 2 The parameters Range limit 1 and Range limit 2 are the interval ranges As soon as the gross weight exceeds range 1 the next highest range with the next highest scale interval becomes valid 1 2 5 10 20 50 Note During calibration the multi interval function is always switched off Example Range mode Multi interval Interval range 1 0 1500 kg when calibrating set scale interval 1 kg Interval range ...

Page 151: ...ace 3 Setting interval range 1 Enter 1500 kg for range limit 1 4 Setting interval range 2 Enter 2900 kg for range limit 2 5 Press the softkey to exit and save calibration 1 Select Serial ports parameter xBPI Port and confirm The following window opens 2 Select the desired interface and confirm Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 148 ...

Page 152: ...on mode Serial number of the xBPI scale or weighing mode with legal for trade application 3 Press the Param softkey The following window opens 4 If necessary change the parameters Only the baudrate and stop bits can be set for an xBPI scale 5 Press to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 7 Commissioning Transmitter in field housing PR 5230 EN 149 Mi...

Page 153: ...s required for checking when used in legal metrology With serial number 0 checking is omitted Setting range 0 99999999 SBN Address When the address is not set to 0 bus operation is active Possible addresses 1 31 i e max 31 xBPI scales can be operated on an RS 485 branch The SBN Address is shown on the display Example Address 31 at WP A 2 Press the Config softkey 3 Enter the following parameters Tr...

Page 154: ...tkey Ticks indicate the progress An error message is displayed if communication with the xBPI scale is not possible The following window opens The parameters of the xBPI scale are read into the device 3 Select Show device info with the cursor and confirm The following window opens 7 Commissioning Transmitter in field housing PR 5230 EN 151 Minebea Intec ...

Page 155: ...xit from the menu without data change 4 Change the user ID and SBN address if necessary 5 Press the softkey to exit the menu and to save the settings 6 Select Select group of specification using the cursor and confirm 7 Select and confirm the desired specification group 8 Press the softkey to exit the menu and to save the settings A prompt window opens 9 Press the Yes softkey to save the data The ...

Page 156: ...ed Press No for exit from the menu without data change 7 13 5 xBPI parameter tables The parameters which must be entered are listed in the following tables under Weighing point Weighing point A xBPI Scale Setup Configuration Weighing parameters Application settings Interface settings 7 13 5 1 Scale parameters Weighing parameters 14 Select Application settings with the cursor and confirm 15 Press t...

Page 157: ...preload Delete preload adjust disabled Confirming adjust automatically manual Zero range 1 of max load 2 of max load 5 of max load 10 of max load Power On zero range factory settings 2 of max load 5 of max load 10 of max load Power On tare zero active inactive only for zeroing Measure rate normal output fast output Calibration check Off Calibration prompt External adjustment Accessible Blocked Max...

Page 158: ...g Parts pound lb Tael china tlc Momme mom Carat k Tola tol Baht bat Mesghal m Ton t Display accuracy 1 3 all digits reduced when moved one level lower two levels lower three levels lower 1 0 5 0 2 0 1 0 05 0 02 0 01 Multi interval increased by 10 Communication type SBI protocol xBPI protocol 7 13 5 2 Application settings Application settings 7 13 5 3 Interface parameters Interface settings 7 Commi...

Page 159: ...n requ with store auto auto when stable Auto print start stop by ESCP not stoppable Output format without ID 16 byte with ID 22 byte Data output interval with each display after 2 updates after 5 updates after 10 updates after 20 updates after 50 updates after 100 updates Parameter change can be changed cannot be changed 7 13 6 Setting the xBPI dead load Note For Minebea Intec both terms dead load...

Page 160: ...r message is displayed if communication with the xBPI scale is not possible The following window opens The parameters of the xBPI scale are read into the device 3 Select Calibration with the cursor and confirm The following window opens 7 Commissioning Transmitter in field housing PR 5230 EN 157 Minebea Intec ...

Page 161: ...elect Delete using the cursor and confirm The stored dead load is deleted The current dead load is shown on the weight display 6 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with user weight and confirm An input window appears...

Page 162: ...en the device and platform is active Procedure The weight is displayed in high resolution 10x 7 Remove the weight 8 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with auto weight with the cursor and confirm The weight is specif...

Page 163: ...ate are saved 6 Remove the weight 7 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with default weight with the cursor and confirm The weight is specified automatically The calibration process is carried out without a weight The...

Page 164: ...he xBPI protocol has been selected see Chapter 7 13 2 The xBPI scale weighing point has been selected see Chapter 7 13 3 The platform has been set up see Chapter 7 13 4 7 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with inter...

Page 165: ...Place the displayed weight on the scale The deviation is displayed in the last line with increased resolution 10 fold 5 Press the Accept softkey The second linearization point to be calibrated is displayed 6 Place the displayed weight on the scale The deviation is displayed in the last line with increased resolution 10 fold 7 Press the Accept softkey The third linearization point to be calibrated ...

Page 166: ...n into account when selecting the settings For connecting digital load cells xBPI load cells firmware version 3 10 or higher must be installed The available interfaces are visible under Show HW slots 7 14 2 Selecting and configuring RS 485 interface 1 Select Serial ports parameter xBPI Port and confirm The following window opens 2 Select the desired interface and confirm 3 Press the Param softkey ...

Page 167: ...ollowed Search for load cells see Chapter 7 14 5 Assign load cells see Chapter 7 14 6 4 Select Baudrate and confirm A selection window opens 5 Select 19200 bd and confirm 6 Select Stopbits and confirm A selection window opens 7 Select 1 and confirm 8 Press to exit the menu and to save the settings 1 Select Weighing point Weighing point A A selection window opens 2 Select Pendeo Load Cells and conf...

Page 168: ...essary see Chapter 7 14 10 3 Note For further information about calibrating weighing points see Chapter 7 12 3 7 14 5 Searching load cells 1 Select Weighing point Weighing point A 2 Press the Assign softkey The following window opens 3 Press the Search softkey 7 Commissioning Transmitter in field housing PR 5230 EN 165 Minebea Intec ...

Page 169: ...rt a new search process Type Type of load cells No of LC Number of load cells LC 1 n Serial number name of the load cells WP serial number Weighing point serial number is displayed after search A window with load cell information opens 5 Press the View softkey The load cells are displayed with their item number serial number and load 6 Select the desired load cell and press the Info softkey Note I...

Page 170: ...softkey You are prompted to confirm 3 Press the Continue softkey to reset the dead load information and start the assignment procedure 4 Press the Cancel softkey to not start the assignment 5 Place the weight on the corner load cell which will be assigned no 1 later 6 Confirm the assignment of the first load cell by selecting The future LC no is shown at the far right of the line 7 Remove the weig...

Page 171: ...php Number of platforms only for Pendeo Truck load cell This parameter is shown only in the case of 8 load cells Entering the number of platforms Number of vessel feet only for Pendeo Process load cells Enter the number of vessel feet 12 Check the corner load dead load see Chapter 7 14 10 1 13 Press the softkey to exit the menu and save 1 Press the Calib softkey For Max the sum of the maximum capa...

Page 172: ...example 0020 The scale interval d is calculated based on the maximum weight value Dead load To use the empty scale as dead load normal case Do not load scale Press the by load softkey Note If the dead load is known the value can be overwritten by value CAL weight Center the CAL weight on the scale and enter the weight value with decimal places here 11 000 t Press the Ok softkey and remove CAL weig...

Page 173: ...ighing point Weighing point A Assign Service The service window appears Item number serial number dead load and current weigh of connected load cells are displayed 7 14 9 1 Deactivating the load cell A load cell can be deactivated if it is defective The weight is then distributed to the remaining load cells 1 Select the line enter the name with the keyboard max 20 alphanumerical characters and con...

Page 174: ...Select the faulty load cell and confirm to deactivate the cell 2 Press the Accept softkey The warning symbol replaces the weight unit 1 After inserting and connecting the new load cell select the line of the deactivated load cell and confirm 2 Press the Accept softkey A search process is started and only then is the new load cell detected 7 Commissioning Transmitter in field housing PR 5230 EN 171...

Page 175: ...ue should be displayed on the device at all times An excessive deviation almost always means that the scale is tilted or indicates load cell force shunts If the signal deviations cannot be resolved by carefully leveling the scale the software must be calibrated The menu is accessible via Weighing point Weighing point A Assign 7 14 11 Terminating saving calibration The calibration is terminated by ...

Page 176: ...ration 2 Confirm A prompt window opens 3 Press the Save softkey to save changes in calibration data The verification is displayed by Saving calibration 4 Press the Undo softkey if you do not want to save the changes Leaving the menu is displayed by Exit calibration The scale returns to the selection menu 5 After finishing calibration set the CAL switch to the closed position see Chapter 7 1 3 1 7 ...

Page 177: ...Standstill range As long as the weight fluctuations remain within this range the device is determined to be stable The input for the parameter Standstill range is expressed in d Valid range 0 01 10 00 dc Tare timeout Timeout for a tare zeroset command that cannot be executed e g due to mechanical instability of the scale incorrect filter setting resolution too high standstill condition too strict ...

Page 178: ...imum load Max without error message Setting range 0 9999999 d For use in legal metrology a value of max 9 d e must be set Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d For use in legal metrology a value of at least 20 d must be set Range mode Selection Single range Multiple range Multi interval For scale range selection see Chapter 7 12 15 2 and ...

Page 179: ... Weighing point A Assign Search the corresponding weighing point serial number is displayed 7 15 General parameter settings The parameter settings which are not related to the weighing electronics are divided into several ranges Serial interfaces Serial ports parameter Date and Time Date Time Operating parameter Operating parameter Printing parameter Printing parameter Note This menu item is only ...

Page 180: ...uring analog output Analog output parameter 7 15 1 Selecting and configuring serial interfaces The interfaces are configured under this menu item 7 15 1 1 Printer protocol Select Serial ports parameter and confirm The following window opens 7 Commissioning Transmitter in field housing PR 5230 EN 177 Minebea Intec ...

Page 181: ...ram softkey to set the parameters The following window opens 4 Select parameters and confirm 5 Select and confirm the desired printer settings in the respective selection window 6 Press to return to the previous window 7 Press the Config softkey to define the print settings Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 178 ...

Page 182: ... in the respective selection window 10 Press two times to exit the menu and save 1 Select Remote display and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed 3 Press the Param softkey to set the parameters 7 Commissioning Transmitter in field housing PR 5230 EN 179 Minebea Intec ...

Page 183: ...only 1 instrument is connected to a remote display normal case Mode must be set to single transmitter 8 Enter the unique device address in this case A and the address of the device that follows in this case B and confirm 9 Press two times to exit the menu and save 1 Select ModBus RTU and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed...

Page 184: ... opens 5 Select the desired transmission speed and confirm 6 Select Parity and confirm A selection window opens 7 Select the desired parity and confirm 8 Select Slave ID and confirm 9 Enter and confirm the slave address in this case 65 10 Press 2 to exit the menu and save 7 Commissioning Transmitter in field housing PR 5230 EN 181 Minebea Intec ...

Page 185: ...ce is displayed 3 Press the Param softkey to set the parameters The following window opens 4 Select Baudrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Press two times to exit the menu and save Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 182 ...

Page 186: ...ed interface and confirm The selected interface is displayed 3 Press the Param softkey to set the parameters The following window opens 4 Select Protocol and confirm V1 for old communication programs A selection window opens 7 Commissioning Transmitter in field housing PR 5230 EN 183 Minebea Intec ...

Page 187: ...ection window opens 9 Select the desired bit quantity and confirm 10 Select Slave ID and confirm 11 Enter the address A Z and confirm 12 Press two times to exit the menu and save 1 Select xBPI Port and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed 3 Press the Param softkey to set the parameters Transmitter in field housing PR 5230 7...

Page 188: ... window opens 5 Select the desired transmission speed and confirm 6 Select Stopbits and confirm A selection window opens 7 Select the desired stopbit and confirm 8 Press two times to exit the menu and save 1 Select Date Time and confirm The following window opens 7 Commissioning Transmitter in field housing PR 5230 EN 185 Minebea Intec ...

Page 189: ... Application Application selection Standard EasyFill 2 Select the individual digits and use the keypad to overwrite them and confirm 3 Select the individual digits and use the keypad to overwrite them and confirm 4 Press to exit the menu and save Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 186 ...

Page 190: ...eset tare means that the device will be tared if it has not been tared previously and the tare will be reset if the device has already been tared tare tare again means that each time a tare command is given the instant value in the tare memory is applied and the net display switches to 0 The tare key has no function when set to disabled SetZeroKey Selection disabled only when not tared reset tare ...

Page 191: ...tem Open the menu via Printing parameter Printing mode Printing mode Selection Triggered trigger one printout Cyclic Cyclic with enable Printing interval Printing interval This menu item only appears if the Cyclic or Cyclic with enable printing mode has been selected Input 1 250 Printing interval unit Unit of the printing interval Selection Seconds Minutes Hours Meas time Transmitter in field hous...

Page 192: ...ise B Press to return to the Setup menu The following prompt window appears if parameters were changed Save the data with Yes Press No to exit the menu without changing data If a printer has been connected and set up see Chapter 7 15 1 1 the configuration printout can be triggered via the and keys clicked one after the other 7 15 5 Fieldbus parameters The fieldbus parameters are set under this men...

Page 193: ...arameters depend on the fieldbus type Press to return to the Setup menu The following prompt window appears Save the data with Yes Press No to exit the menu without changing data 7 15 5 1 ProfiBus DP settings for S7 Requirements PR 1721 41 ProfiBus DP is installed The parameters are selected and saved Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 190 ...

Page 194: ...device display shows the fieldbus card status Under HW Slots Slot 2 all inputs and outputs are displayed Procedure Note Further details can be found in the supplementary application manual How to available upon request from technical support hh minebea intec com 1 Establish communication with the PLC here SIEMENS S7 300 400 or S7 1500 2 Create open a project in the SIMATIC MANAGER 3 Load the file ...

Page 195: ...CE Potential network problems A unique device name must be assigned for the hardware configuration and assignment download Note See Chapter Description of the I O Area Example The gross weight should be read I O size 8 bytes counted from byte 0 7 7 15 5 4 EtherNet IP settings for Rockwell workstation Requirements PR 1721 47 DeviceNet EtherNet IP is installed 1 Establish communication with the PLC ...

Page 196: ...m byte 0 7 7 15 6 Network parameters Under this menu item you can define the network parameters for the network connections built in LAN adapter Open the menu via Network parameter HW address This parameter cannot be changed because the fixed address is specified by the instrument 1 Enter the IP address and network mask under Fieldbus parameter and confirm 2 Register the file sag_5230_Ethernetip e...

Page 197: ... in consultation with the responsible system administrator VNC client This address can be used to allow access to the interface for remote access see following table User address Description VNC client 0 0 0 0 Access via VNC not permitted VNC client 172 24 21 101 Access only from client machine with this address VNC client 172 24 21 255 Access from any client with address within range 172 24 21 1 ...

Page 198: ...ntered according to the same principle The limit values always refer to the gross weight For the SPM addresses for the limits see Chapter 13 4 NOTICE The limit values of an xBPI weighing point are scale specific The scale must be active when entering the limit values The scale and the unit must not be changed after configuration The following settings are required Weighingpoint xBPI Scale Setup Co...

Page 199: ...put signal Limit 1 out of limit 1 switches OFF above a weight Wgt of 900 kg The output signal Limit 2 out of Limit 2 switches OFF below 290 kg The two limit values have a hysteresis of 10 kg In the event of a power failure both outputs turn to off OFF thus indicating underfill and overfill simultaneously Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 196 ...

Page 200: ...actions are listed in the following table Selection list for the actions Action Function SPM Bit Description no action no function set marker 1 X64 1 Set marker 1 set marker 2 X65 1 Set marker 2 set marker 3 X66 1 Set marker 3 clr marker 1 X64 0 Clear marker 1 1 Select the appropriate lines 2 Use the keypad to enter and confirm the desired values in this case see Example 2 7 Commissioning Transmit...

Page 201: ...tionally a Condition can be assigned to the marker The possible conditions are listed in the following table 1 Highlight and confirm the action line of the appropriate limit using the cursor A selection window opens 2 Select and confirm the appropriate line to set the marker for the corresponding limit in this case Marker 1 is set when 900 g is exceeded 3 If applicable set additional markers and c...

Page 202: ...andstill not active out X39 0 Weight not below zero or above Max command error X48 0 For internal use only command busy X49 0 For internal use only power fail X50 0 Set after power on power failure not active test active X56 0 Analog test was not started cal active X57 0 For internal use only tare active X58 0 Instrument is not tared marker bit 1 X64 0 Marker bit 1 not set after power on the marke...

Page 203: ...ommand busy X49 1 For internal use only power fail X50 1 Set after power on power failure test active X56 1 Analog test was started cal active X57 1 For internal use only tare active X58 1 Instrument is tared marker bit 1 X64 1 Marker bit 1 set after power on the markers are set to 0 marker bit 2 X65 1 Marker bit 2 set after power on the markers are set to 0 marker bit 3 X66 1 Marker bit 3 set aft...

Page 204: ...ned under Digital i o parameter Note This menu item is only available if under Operating parameter Application Standard has been selected For the configuration the following order must be followed 1 Defining an action 2 Determining a condition 3 Saving parameters 2 Select and confirm the appropriate line here Standstill is active 3 If applicable select additional conditions for the other limits an...

Page 205: ... fail set fixtare X118 1 Set fixtare use the value in address D31 as a tare value get fixtare X119 1 Save gross value as fixtare in address D31 clr marker 1 X64 0 Clear marker 1 clr marker 2 X65 0 Clear marker 2 clr marker 3 X66 0 Clear marker 3 select gross X72 0 Save the gross weight in address D11 Actions can be selected bits set for all digital inputs see table Define the action for the rising...

Page 206: ...d from the list in Chapter 7 15 8 3 No condition is defined when selecting no condition The action is executed directly A selection window opens 2 Select and confirm the appropriate line 3 If applicable select additional actions setting bits and confirm 1 Select and confirm the condition line of the appropriate parameter A selection window opens 7 Commissioning Transmitter in field housing PR 5230...

Page 207: ...active below zero X35 0 Weight not below zero center zero X36 0 Weight not within d of zero inside ZSR X37 0 Weight not within zero setting range standstill X38 0 Standstill not active out X39 0 Weight not below zero or above Max command error X48 0 For internal use only command busy X49 0 For internal use only power fail X50 0 Set after power on power failure not active test active X56 0 Analog t...

Page 208: ...andstill X38 1 Standstill is active out X39 1 Weight below zero or above Max command error X48 1 For internal use only command busy X49 1 For internal use only power fail X50 1 Set after power on power failure test active X56 1 Analog test was started cal active X57 1 For internal use only tare active X58 1 Instrument is tared marker bit 1 X64 1 Marker bit 1 set after power on the markers are set ...

Page 209: ... Example 1 Select Output 1 and confirm The output 1 Output 1 is true active when the weight value drops below zero X35 1 A selection window opens 2 Select below zero and confirm 3 Select Output 2 and confirm A selection window opens Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 206 ...

Page 210: ...ve Max X33 0 4 Select above MAX and confirm 5 Select Output 3 and confirm Output 3 Output 3 is true active when the weight is zero d X36 1 A selection window opens 6 Select center zero and confirm The menu opens 7 Press to exit the menu and save 7 Commissioning Transmitter in field housing PR 5230 EN 207 Minebea Intec ...

Page 211: ... to right 7 15 12 Configuring analog output The weight value of the weighing point is transmitted to the output Define the parameters for the analog output under Analog output parameter The analog output can be configured according to the table below Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 208 ...

Page 212: ... held 0 mA Set output to 0 mA 4 mA Set output to 4 mA 20 mA Set output to 20 mA Output if 0 linear The output drops below 4 mA down to the limit at 4 20 mA 0 mA Set output to 0 mA 4 mA Set output to 4 mA 20 mA Set output to 20 mA Output if Max linear Output increases above 20 mA until the limit is re ached Weight at 0 4 mA Weight value for 0 4 mA output Weight at 20 mA Weight value for 20 mA outpu...

Page 213: ...rmware Version number and firmware creation date PRxxxx Application Version number and application creation date BIOS Version number and BIOS creation date Board number Nine digit board number This line shows the following information 2 Press to return to the previous window Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 210 ...

Page 214: ...ery Status display ok voltage OK low voltage too low CAL switch Status display opened opened no write protection closed closed write protection is active This line shows the following device statuses 2 Press to return to the previous window 7 Commissioning Transmitter in field housing PR 5230 EN 211 Minebea Intec ...

Page 215: ...utputs 3rd line Standard interface digital I Os 4th line Slot A weighing electronics The tool tip displays the weighing point serial number and manufacturing date of the factory This line shows the following device statuses 2 Press to return to the previous window Transmitter in field housing PR 5230 7 Commissioning Minebea Intec EN 212 ...

Page 216: ...ion errors time frames exceeded for the load cells are counted here in ascending order and displayed LC 1 n Bar graph display The bar graph shows three areas A dead load can be changed by calibration B Maximum capacity Emax max capacity of load cell including dead load load cell cannot be changed An info window opens 7 Commissioning Transmitter in field housing PR 5230 EN 213 Minebea Intec ...

Page 217: ...ed load cell and press the Info softkey Display Description Model name e g PR6204 50tC3 Software version Software version of the load cell Load cell serial number Serial number of the load cell Emax Maximum capacity n Max resolution Y Minimum LC verification Z Minimum preload signal recurrence Overload Weight value above max load Overload counter Number of weight values above max load The higher t...

Page 218: ...x measured temperature Min temperature Min measured temperature Max weight value at Date and time display Time of largest load on load cells Max weight value Display 3 Press to return to the previous window 7 Commissioning Transmitter in field housing PR 5230 EN 215 Minebea Intec ...

Page 219: ...e are hard drives for 10 material data records available which are retained after a power failure It is important to save material data 8 2 Starting the application Requirements The EasyFill application has been selected see Chapter 7 15 3 Procedure Press the Start softkey The menu opens Transmitter in field housing PR 5230 8 Production Minebea Intec EN 216 ...

Page 220: ... the Configuration mode menu item Filling mode Interaction mode 1 Select Configuration mode and confirm 2 Select Dosing mode and confirm A selection window opens 3 Select the desired filling mode see Chapters 8 3 1 1 and 8 3 1 2 and confirm 8 Production Transmitter in field housing PR 5230 EN 217 Minebea Intec ...

Page 221: ...e A fixed overshoot value is configured Net gross tare 4 Select Interaction mode and confirm 5 Select the desired interaction mode see Chapter 8 3 1 3 and confirm 6 Press to exit the menu A prompt window opens 7 Press the Yes softkey to save the changes Transmitter in field housing PR 5230 8 Production Minebea Intec EN 218 ...

Page 222: ... overshoot is reached Calming Wait time during which the overshoot is ef fective and scale vibrations may settle Tolerance Checking The weight is determined and checked against the tolerance values 8 3 1 2 Net discharge B4 The scale is automatically discharged up to the specified value The other parameters and the process correspond to the Net filling mode see Chapter 8 3 1 1 Net gross tare Tare g...

Page 223: ... the following control operating modes of the device in production Remote proc control via OPC ModBus and or fieldbus VNC Virtual Network Computing The following table shows how individual modes are locked when production starts Starting production Mode VNC Remote control OPC ModBus Remote control fieldbus Digital inputs Digital out puts Remote proc control VNC 8 3 2 Configuring digital inputs and...

Page 224: ... Select Configuration digital inputs and confirm The following window opens 3 Select inputs 1 3 Use the keypad to enter and confirm a corresponding SPM address MXxxx see Chapter 13 4 4 Press to exit the window and to save the changes 8 Production Transmitter in field housing PR 5230 EN 221 Minebea Intec ...

Page 225: ...d under the Configuration material menu item 5 Select Configuration digital outputs and confirm 6 Select outputs 1 3 Use the keypad to enter and confirm a corresponding SPM address MXxxx see Chapter 13 4 7 Press to exit the window and to save the changes Transmitter in field housing PR 5230 8 Production Minebea Intec EN 222 ...

Page 226: ...material do not match the parameters of the current calibration The configuration window appears 2 Press the OK softkey 3 Press the Default softkey All values are reset 4 Enter the material name and values using the keypad and confirm 8 Production Transmitter in field housing PR 5230 EN 223 Minebea Intec ...

Page 227: ...ow Overshoot OVS Input Material overshoot tolerance Input Tolerance above below set point Calming time Input Calming time 5 Configure additional materials if necessary 6 Use the Print all or Print softkeys to print the configuration for the 10 materials or for the selected material 7 Press to exit the window A prompt window opens Transmitter in field housing PR 5230 8 Production Minebea Intec EN 2...

Page 228: ...configuration window appears 2 Select Number printouts enter the number of printouts between 1 10 and confirm 3 Select Sequence number change the sequence number if necessary and confirm 4 Select Use NLE Check the box to activate printing with NiceLabelExpress 5 Select Line 1 Line 6 and confirm A selection window opens 8 Production Transmitter in field housing PR 5230 EN 225 Minebea Intec ...

Page 229: ...terial ID 2 Selection none no printout selected if fewer than 6 elements will be printed Material name Gross weight Net weight Tare weight Set point Date Time printed in format DD MM YYYY HH MM SS Sequence number counter for individual print orders max 6 digits 000001 comes after 999999 CR LF carriage return and line feed Form feed 6 Confirm selection 7 Press the Print softkey to print out the con...

Page 230: ...tkey Press the Stop softkey to stop the process You can then press the Restart softkey to restart the process The material product is filled 4 Once the set point is reached the Start softkey can be pressed again 5 Press 2 to exit the application 8 Production Transmitter in field housing PR 5230 EN 227 Minebea Intec ...

Page 231: ...RS 485 interface Open the menu with HW Slots 1 Plug the test connector see Chapter 18 2 into the RS 232 interface 2 Select the interface and confirm passed ok failed no data error The results are displayed 3 Press to return to the previous window Transmitter in field housing PR 5230 9 Extended functions Minebea Intec EN 228 ...

Page 232: ...r see Chapter 18 2 into the RS 485 interface 2 Place the switch in the proper position see Chapter 18 2 3 Select and confirm the desired interface passed ok failed no data error The results are displayed 4 Press the key to return to the previous window 9 Extended functions Transmitter in field housing PR 5230 EN 229 Minebea Intec ...

Page 233: ... the PLC application The PLC output is displayed display The physical inputs and outputs of the system plant are deactivated and passive in secured condition External Deactivated PLC The physical inputs are displayed dis play Output values can be entered The given output values are set on the physical outputs 9 1 2 1 Adapting the analog output The output current can be adapted in small ranges This...

Page 234: ...ut 2 Press the Adjust softkey The window for the 1st value opens 3 Enter and confirm e g the value for 4 mA measured by the connected PLC under Measured The window for the 2nd value opens 9 Extended functions Transmitter in field housing PR 5230 EN 231 Minebea Intec ...

Page 235: ...or 20 mA measured by the connected PLC under Measured A prompt window opens 5 Press the Yes softkey to save the settings The following window opens 6 Press the Reset softkey to reset to the factory settings 4 mA and 20 mA Transmitter in field housing PR 5230 9 Extended functions Minebea Intec EN 232 ...

Page 236: ...with HW Slots A prompt window opens 7 Press the Yes softkey to reset to the factory settings 8 Press to return to the previous window 1 Select and confirm the appropriate line The Monitor test mode is active The following window opens 9 Extended functions Transmitter in field housing PR 5230 EN 233 Minebea Intec ...

Page 237: ...ted to test the functionality of the PLC application see Chapter 9 1 2 An info window is shown briefly The Internal test mode is active 4 Press to return to the previous window 5 Press the Stop PLC softkey 6 Enter the output values using the keyboard and confirm The physical inputs and outputs hardware are tested without the involvement of the PLC application see Chapter 9 1 2 An info window is sh...

Page 238: ... 3 4 Screenshot Displaying saving and printing a screenshot see Chapter 9 1 3 5 Show error Log Display and save the error logs see Chapter 9 1 3 6 Retrieve eventlog memory This memory can be used to save events with a time stamp and to retrieve them if necessary Backup of Earom Saving and restoring the configuration and calibration data see Chapter FEHLER 9 1 3 2 Displaying weighing points in a ta...

Page 239: ...intout can be activated via and clicked one after the other see Chapter 7 15 4 A separate status window opens in which the weight of the weighing point is displayed with unit and the status symbols 4 Click on the symbol to return to the WEB menu 1 Click the Configuration Printout menu item in the WEB menu Transmitter in field housing PR 5230 9 Extended functions Minebea Intec EN 236 ...

Page 240: ...on the display 2 Click on File Save as 3 Create and open the required directory e g on the notebook 4 Click on Save to save the text file in the relevant directory 9 Extended functions Transmitter in field housing PR 5230 EN 237 Minebea Intec ...

Page 241: ... device can be displayed saved and printed out 5 Click on Print File 6 Select the connected printer and click Print 7 Click on the symbol in the Internet browser to return to the WEB menu Transmitter in field housing PR 5230 9 Extended functions Minebea Intec EN 238 ...

Page 242: ...lick on the desired file 3 Click on Save as 4 Create and open the required directory e g on the notebook 5 Click on Save to save the text file in the relevant directory 6 Press the right mouse button 7 Click on Print 9 Extended functions Transmitter in field housing PR 5230 EN 239 Minebea Intec ...

Page 243: ...urn to the WEB menu 1 Click on the Screenshot menu item in the WEB menu The current device display is shown as a screenshot 2 Press the right mouse button 3 Click on Save image as 4 Create and open the required directory e g on the notebook 5 Click on Save to save the graphic file in the relevant directory 6 Press the right mouse button Transmitter in field housing PR 5230 9 Extended functions Min...

Page 244: ...t the connected printer and click Print 9 Click on the symbol in the Internet browser to return to the WEB menu 1 Click the Show error Log menu item in the WEB menu The error log of the device is shown on the display 2 Press the right mouse button 3 Click on Save as 9 Extended functions Transmitter in field housing PR 5230 EN 241 Minebea Intec ...

Page 245: ...or Powerfail The individual types are distinguished by corresponding error status codes 4 Create and open the required directory e g on the notebook 5 Click on Save to save the text file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected printer and click Print 9 Click on the symbol in the Internet browser to return to the WEB menu Transmitter in field...

Page 246: ...514 Span was reset with mV V 515 New dead load was reset with weight 516 New span was reset with weight 517 New scale end value was reset 518 New verification interval was set 519 Calibration was saved 520 Changes were undone 768 Wrong PIN was entered 769 EAROM was cleared 771 Device was turned on 1024 Serial parameters were saved 1025 Assignment of serial interfaces was changed 1027 Network param...

Page 247: ...ment switch on is recorded Open save eventlog memory 9 1 3 8 Configuration data The configuration and calibration data of the EAROMs can be saved for back up on the Notebook and downloaded if necessary 1 Click on the Retrieve eventlog memory menu item in the WEB menu A selection window opens 2 Click on Open to open the CSV file The CSV file are loaded and opened 3 Click on Save Save as to save the...

Page 248: ...ckup to create a backup g on the notebook 2 Click on Save as 3 Create and open the required directory e g on the notebook 4 Click on Save to save the backup file in the relevant directory 1 Open the CAL switch see Chapter 7 1 3 1 2 Click on Select File depending on the Internet browser 3 e g on the notebook navigate to the folder where the backup file was saved 4 Select Backup file 5 Click on Rest...

Page 249: ...otebook PC are connected to the network The automatic address assignment DHCP is activated in the device and in the notebook PC see Chapter 7 15 6 The FlashIt 32 program in a directory on the enclosed CD ROM is installed on the notebook PC The FlashIt 32 program is started 3 Press the Yes softkey to reset to the factory settings The following messages show the respective progress Transmitter in fi...

Page 250: ...elated hazards and take suitable measures for self protection Loading the software on your notebook PC 1 Open the door of the instrument 2 Press keys 1 and 3 simultaneously and press key 2 three times The following is displayed 3 Press the 1 key to confirm the loading of the software Now the device is ready to load the software The following is displayed 9 Extended functions Transmitter in field h...

Page 251: ... is switched on may have life threatening consequences Product operation must be performed by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable measures for self protection 1 Click the relevant file in the Explorer with the mouse and drag it into the Select window or use Copy and paste 2 Under COM Port select Network and enter the devices ...

Page 252: ...y to load the software The following is displayed 1 Click the relevant file in the Explorer with the mouse and drag it into the Select window or use Copy and paste 2 Under COM Port select Network and enter the devices IP addresses 3 Click Flash to start the procedure As soon as software loading is completed the device will be re started 4 Load next file as described 9 Extended functions Transmitte...

Page 253: ...to a fixed IP address which has the same address range given by the subnet mask Example PR 5230 IP address 192 24 22 1 Notebook PC IP address 192 24 22 2 Device and notebook PC have the subnet mask 255 255 255 0 The FlashIt 32 program in a directory on the enclosed CD ROM is installed on the notebook PC The FlashIt 32 program is started Device presettings in the Setup menu 1 Click on Network param...

Page 254: ... may have life threatening consequences Product operation must be performed by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable measures for self protection 4 Enter the corresponding subnet mask 5 Press to exit the window and to save the changes 1 Open the door of the instrument 2 Press keys 1 and 3 simultaneously and press key 2 three ti...

Page 255: ... with the mouse and drag it into the Select window or use Copy and paste 2 Under COM Port select Network and enter the devices IP addresses 3 Click Flash to start the procedure As soon as software loading is completed the device will be re started 4 Load next file as described Transmitter in field housing PR 5230 9 Extended functions Minebea Intec EN 252 ...

Page 256: ...ared Tare weight 0 if not tared Read data Address Read Word display in binary format W201 0E00000T 00000000 E ADC error T Instrument is tared W203 000S00MZ 00000000 S Device is in setup mode M Weight is stable standstill Z Weight within d of 0 W204 0000D000 00000000 D Gross weight 0 or Max dimmed W205 TA000000 00000000 T Instrument is tared A Analog test is active W231 00021MRZ 00000000 2 Limit 2 ...

Page 257: ...Bit address Value in 32 bit integer format W101 Tare device Write value 256 Reset the tare of the device Write value 512 Transmitter in field housing PR 5230 10 ModBus protocol Minebea Intec EN 254 ...

Page 258: ...s an interface Fixed interface settings are 8 bits no parity and 1 stop bit The commands to the transmitter are printable ASCII characters starting with LF 0A hex and ending with CR 0D hex The transmitter sends a reply on each received command after approx 100 µs With commands that wait for standstill of the weight value the reply can be delayed by the timeout 11 SMA protocol Transmitter in field ...

Page 259: ...andard application The interface works with an 8 byte write window and an 8 byte read window The fieldbus exchanges its data cyclically with each slave That means During each cycle 8 bytes are written and 8 bytes are read even if data contents are unchanged The fieldbus protocol ensures the data transport between the fieldbus master and the 2 8 byte data windows The interface protocol runs under t...

Page 260: ...ur bytes are used to write a data value The type of the register number of the data is written in byte 5 In direct access the bits in bytes 6 and 7 are independent of the write value data type The command is executed after a 0 1 transition of the corresponding bit 12 2 2 Read window output area Data are transferred from the slave PR 5230 to the master in this window Byte 0 Read data MSB Byte 1 Rea...

Page 261: ... read windows are always required for this Safe data exchange is ensured by a write and a read procedure For reading status bits and for writing direct control bits however no procedure is required The general system bits and the status bits are always provided and need not be requested The direct control bits are also available continuously 12 2 3 1 Reading data Procedure 12 2 3 2 Writing data Pr...

Page 262: ...n the device with a Set Bit After execution of the operation the bit should be reset Variable Function Write_Value The weight value is transmitted as a binary 32 bit value with plus or minus sign File type DINT Read_Value_Select For selecting the value sent by the device Write_Value_Select For selecting the function to be executed by the device GetFixTare The gross weight is copied into the FixTar...

Page 263: ...lue_Select is executed once This bit is deleted if Write_Value_Select is set to 0 Power_Fail Is set when switching on the device Is reset by ResPower with transition from 0 1 Cmd_Busy The device is busy executing a command e g the device has received a tare com mand and is waiting for standstill Cmd_Error The device has interrupted the execution of a command e g standstill could not be reached wit...

Page 264: ...Select Write the selected register to Read_Value Copy Read_Value_Select to Read_Value_Selected Wait until Read_Value_Selected Read_Value_Select Read Read_Value Write data Write_Value Write_Value_Select Write_Active When the master has to write to the device the required action is transmitted to the input area with Write_Value_Select together with the data Execution is indicated by the Write_Active...

Page 265: ...irectly Action of the master Reaction of the PR 5230 Bits in Control Byte set The operation is processed Reset bits in the Control Byte Copy Read_Value_Select to Read_Value_Selected 12 2 4 6 Waiting for the result of the action When an action taking a longer time was started the end of execution can be waited for after starting see Chapters 12 2 4 3 and 12 2 4 5 Action of the master Reaction of th...

Page 266: ...byte 4 of the output area Output area Byte Name Description 0 00 Gross value 1 00 Gross value 2 4 Gross value 3 D2 Gross value 4 8 Gross weight request detected 5 Status 6 Test Active Command status 7 Stand still Inside ZSR Center Zero Below Zero Over load Above Max ADC error Device status Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 The gross value hex 000004D2 1234 can be read from bytes 0 3 ...

Page 267: ... and EtherNet IP field bus types 12 2 6 Fieldbus register 12 2 6 1 Register 0 I O status bits read Dynamic status Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Input 3 Input 2 Input 1 Byte 1 Output 3 Output 2 Output 1 Byte 2 Limit 3 Limit 2 Limit 1 Byte 3 12 2 6 2 Register 1 Scale status read Dynamic status Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 DIM STND INZSR CZERO BELOW0...

Page 268: ...4 The bit is reset with the ResetError bit register 121 ActionActive The operation is being processed processing is ongoing PowerFail Power failure is always set after power on The PowerFail bit is reset with the ResetPWF bit register 85 Reset power failure TestActive The analog test is busy CalActive The device is was configured When this bit is 1 the scale parameters EXPO UNIT STEP must be read ...

Page 269: ...m 4 t tons 5 lb pound STEP One byte for the verification interval content in decimal form 0 255 1 verification interval 1 2 verification interval 2 5 verification interval 5 10 verification interval 10 20 verification interval 20 50 verification interval 50 LASTERROR Last error byte see also CmdError bit number of last error 31 no standstill was reached e g when taring 33 negative weight value whe...

Page 270: ... The gross net and tare weight are stored as DINT fix point The real data value is derived from DINT and EXPO as follows ValueReal readingDINT 10 EXPO Register 8 Current gross value Register 9 Current net value if tared otherwise gross Register 10 Current tare value if tared otherwise 0 Register 11 Value in the front readout Register 12 Reserved Register 13 Reserved Register 14 Max FSD Register 15...

Page 271: ...ute taring Register 82 ResetTare Reset tare Register 83 SetTest Start the ADC test Register 84 ResetTest Finish the ADC test Register 85 ResetPwf Reset the PowerFail bit Register 1 the bit was set after power on Register 86 SetFixTare Taring with weight in numerical address D 31 Fixtare Register 87 GetFixTare The current gross weight is copied into numeri cal address D31 Register 89 ResetError The...

Page 272: ... be used to determine whether the data refers to the system or the material 12 3 3 Indicator functions E g gross net tare all indicator statuses and commands are available at the same time In contrast to the 8 byte interface in the 64 byte interface the parameters statuses and values are all available simultaneously Some values may be output as data type DINT or REAL depending on write bit 2 in by...

Page 273: ...d bit is not active Example Set stop bit with 0100 0000 in byte 1 Filling stops with the rising edge and the system goes to the hold status hold state If the system is in hold state filling can be restarted or canceled Restarting filling Requirements The system stops i e the Hold_state bit is active Example Set stop bit with 0010 0000 in byte 1 Filling starts again with the rising edge and the sys...

Page 274: ...es see Chapter 13 2 12 3 5 1 PLC write window EasyFill Bytes 0 63 Name Type of data Function Byte 0 TableSelect USINT The first byte controls multiplexes the da ta written in the read window by the device A 0 describes the read window according to the system data layout A 1 copies the material data to the read window 1 Write the material ID to byte 3 2 Write command 1 to byte 0 in order to see the...

Page 275: ...filling result starts Byte 2 Bit 0 reset power failure power fail Bit 1 reset error Bit 2 weights as DINT Bit 3 zero Bit 4 tare Bit 5 reset tare Bit 6 filling mode Bit 7 read material from the material table BOOL Bit 0 rising edge Bit 1 rising edge resets the error flag and error code Bit 2 status controlled Value 0 Real 1 DINT Bit 3 rising edge Bit 4 rising edge Bit 5 rising edge Bit 6 status con...

Page 276: ...a Function Byte 0 TableSelect USINT Content of read data 0 system data 1 material data Byte 1 Bit 0 MSB Bit 0 ADC error Bit 1 above max still permis sible range OVL Bit 2 above max FSD Bit 3 below zero Bit 4 zero d Bit 5 within zero set range ZSR Bit 6 weight is stable Bit 7 weight above max FSD and below overload BOOL Byte 2 Bit 0 read material data valid Bit 1 change calibration Bit 2 tare Bit 3...

Page 277: ...INT REAL Weight Byte 8 11 Net DINT REAL Weight Byte 12 15 Tare DINT REAL Weight Byte 16 19 Max weight FSD DINT REAL Weight Byte 20 23 Min weight DINT REAL Weight Byte 24 27 Scale interval DINT REAL Weight Byte 28 Exponent USINT Number of decimal places Example 1 23 is displayed Exponent 2 Byte 29 30 Unit STRING_2 Unit in plain text t kg g mg lb oz Byte 31 Reserved Byte 32 35 Gross filling result D...

Page 278: ...1 above max still permis sible range OVL Bit 2 above max FSD Bit 3 below zero Bit 4 zero d Bit 5 within zero set range ZSR Bit 6 weight is stable Bit 7 weight above max FSD and below overload BOOL Byte 2 Bit 0 trigger material data rea ding Bit 1 change calibration Bit 2 tare Bit 3 reserved Bit 4 reserved Bit 5 power failure power fail Bit 6 within menu Set up Configuration Bit 7 filling mode BOOL...

Page 279: ...ss DINT REAL Weight Byte 8 11 Net DINT REAL Weight Byte 12 15 Tare DINT REAL Weight Byte 16 Material ID BYTE Current material ID Byte 17 Reserved Byte 18 35 Material name STRING_18 Current material name Byte 36 39 Set point DINT REAL Current set point Byte 40 43 Preset DINT REAL Current set point Byte 44 47 Material overshoot OVS DINT REAL Current set point Byte 48 51 Calming time DINT Current set...

Page 280: ...zed by their bit width and possible value range Type of data Description Value range BOOL bool 0 FALSE or 1 TRUE SINT short integer 128 to 127 INT integer 32768 to 32767 DINT double integer 231 to 231 1 USINT unsigned short integer 0 to 255 UINT unsigned integer 0 to 65535 UDINT unsigned double integer 0 to 232 1 REAL real number 1 18E 38 to 3 4E38 with about 7 significant digits TIME time duratio...

Page 281: ...atus ADC error Above max FSD Above max still permissible range OVL Below zero Zero d Within the zero setting range ZSR Weight is stable The weight is below zero or above max FSD B5 X40 X41 X42 X43 X44 BYTE BOOL BOOL BOOL BOOL BOOL R R R R R R ADC status Measuring signal negative error 7 Measuring signal 36 mV error 3 Internal arithmetic error CAL data are perhaps faulty error 1 No or too low sense...

Page 282: ... Standard application only Weight report X121 BOOL W Reset error B19 0 X123 BOOL W Read current date and time X124 BOOL W Store set current date and time B16 USDINT R Exponent Number of decimal places Example 1 23 is displayed Exponent 2 B17 USDINT R Weight unit 1 mg 2 g 3 kg 4 t 5 lb 9 oz B18 USDINT R Scale interval multi interval multiple range d1 or e1 B19 BYTE R Last weighing point error see C...

Page 283: ...plication only Limit Limit 2 off D28 DINT W Standard application only Limit Limit 3 on D29 DINT W Standard application only Limit Limit 3 off D30 UDINT R W Standard application only Analog output for transparent mode D31 DINT R W Write the value in the preset tare memory B128 143 BYTE R W Configure device display B144 X1152 X1153 X1154 X1155 BYTE BOOL BOOL BOOL BOOL R R R R R EasyFill only Filling...

Page 284: ...syFill only Filling modes 1 B1 2 B4 W76 DINT R W EasyFill only Material ID B156 173 BYTE R W EasyFill only Material name for ID1 10 D44 DINT R W EasyFill only Set point D45 DINT R W EasyFill only Preset D46 DINT R W EasyFill only Material overshoot OVS D47 DINT R W EasyFill only Calming time ms D48 DINT R W EasyFill only Tolerance below set point D49 DINT R W EasyFill only Tolerance above set poin...

Page 285: ...t R281 REAL R Standard application only Limit Limit 1 off as float R282 REAL R Standard application only Limit Limit 2 on as float R283 REAL R Standard application only Limit Limit 2 off as float R284 REAL R Standard application only Limit Limit 3 on as float R285 REAL R Standard application only Limit Limit 3 off as float R287 REAL R W Write the value in the preset tare memory as float Note The s...

Page 286: ... up the clock must be checked and set if necessary under Date Time 14 1 2 Changing the battery for date time The instrument is equipped with a lithium battery for back up of the time calendar chip If the voltage drops below the specified minimum or in case of defect the battery must be replaced by Minebea Intec customer service or by an equivalent trained technician The battery is activated by set...

Page 287: ...ar agents For use in the food industry use a cleaning agent suitable for that particular working environment Use soft sponges brushes and cloths Spraying with water or blasting with compressed air is not permitted 1 Unplug device from mains supply disconnect any data cables 2 Clean the device with a cloth lightly moistened with a soap solution 3 Wipe down the device with a soft dry cloth after cle...

Page 288: ... waste In Germany corresponding collection boxes are made available by GRS Stiftung Gemeinsames Rücknah mesystem Batterien on request with Minebea Intec Prior to scrapping any battery should be removed Contact your local authorities regarding the disposal of the de vice In Germany Minebea Intec also offers a return service and legally compliant recycling of its equipment In countries other than Ge...

Page 289: ...fect Error 3 E Under Value exceeds display The weight value is not displayed Too many digits have been set Error 4 E Sense No sense voltage No sense voltage Load cells not connected Sense line or supply line is interrupted Wrong polarity or sense voltage is low Error 6 E Invers Negative input Negative measuring signal Wrong polarity of load cell signal Wrong polarity of supply voltage Error 7 E Ha...

Page 290: ...and possible cause Remote dis play E NoSig Ext meas device error No weight values can be read from scale Scale error Error 3 E Value Value exceeds display The weight value is not displayed Too many digits have been set Error 4 E NoCom No values from scale No communication with xBPI scale Cable break Internal scale error The scale is not connected to the power sup ply Error 9 E NoWgt No weight data...

Page 291: ...ror 2 E Value Value exceeds display The weight value is not displayed Too many digits have been set Error 4 E Units Incompatible units Incompatible units Incorrect calibration values e g due to incor rect calibration Error 8 E NoCom No values from scale No communication with Pendeo load cell Cable break Internal scale error The junction box is not connected to the sup ply voltage Error 9 E NotRd S...

Page 292: ...ed at This message is displayed if the selected resolution is too low e g 5 kg This message is displayed if the selected resolution is so high that less than 0 8 internal counts per scale interval d and or 0 5 µV e are avai lable if legal for trade acc to OIML NSC This message displays if the maximum load is not an integer multiple of the scale interval Weight units don t match e g subsequent chan...

Page 293: ...en determining the dead load with by load Cause Load cell connected with wrong polarity or defective This message is displayed when the dead load entered is 5 mV V This message displays if the scale is not stable Remedy Check the mechanical function of the scale Adapt the filter setting reduce the resolution Adapt the standstill conditions This message is displayed if the weight on the scale is th...

Page 294: ...han ged after calibration Device is not calibrated Error Only if CAL switch is closed 16 7 Error messages for Ex applications In the event of load cell supply faults the following error message is displayed E Sense via VNC No sense voltage Two different faults are possible which are displayed by two LEDs on the weighing electronics board WE1 V120 is lit The sense voltage is not available or too lo...

Page 295: ...ls in order to deactivate current limiting 16 8 Error numbers LAST_ERROR 16 8 1 Weighing point error Number Display Cause 2 in use Weighing point is in use e g by an application 6 test active Test is active no weights 7 cali active Calibration is active no weights 8 no standstill No standstill of the scale 13 tare is active Tare is active 15 weight is dimmed Weight is not legal for trade 0 or max ...

Page 296: ...er is invalid 13 Invalid fieldbus com mand Fieldbus action is invalid e g simultaneous start and stop com mand 15 Cannot read from earom Error when reading a material entry from the hard drive memo ry EAROM hardware error 16 Cannot write to ea rom Error when writing a material entry to the hard drive memory EA ROM hardware error 17 Action not allowed Fieldbus action is not permitted Example Starti...

Page 297: ...rrent number Is increment according to the year group table of Minebea Intec 17 3 General data Note For additional specifications see Option WE1 additional information The following characteristics are valid after a warm up time of at least 60 minutes reference temperature 23 C 17 3 1 Backup battery for time date The lithium battery for backing up the date time chip is activated before the instrum...

Page 298: ...66 Altitude 2000 m 17 4 2 Electromagnetic Compatibility EMC All data in compliance with NAMUR NE 21 EN 45501 and EN 61326 High frequency electromagnetic fields 80 3000 MHz EN 61000 4 3 10 V m Housing Electrostatic discharge ESD EN 61000 4 2 6 8 kV Fast transients burst EN 61000 4 4 3 kV Peak voltages surge 1 2 50 µs EN 61000 4 5 2 kV Signal and control lines Conducted disturbances by high fre quen...

Page 299: ...ax 500 m length of the load cell cable Length of the connecting cable between weighing platform and instrument Cable type LiYCY max 500 m 17 6 Mechanics 17 6 1 Design Metal housing of stainless steel with door protection class IP66 17 6 2 Weights Net 6 kg Shipping weight 7 kg 17 7 Documentation on the enclosed CD Certificates and manuals are found on the PR 5230 CD Transmitter in field housing PR ...

Page 300: ... electronics board Spare part no Spare part description 5312 218 58011 AD converter fitted 18 1 2 Display board Spare part no Spare part description 5312 130 98006 Display PCB 18 Appendix Transmitter in field housing PR 5230 EN 297 Minebea Intec ...

Page 301: ...05 48021 Accessory kit glands 5312 505 18016 Accessory kit seal screw joint 5312 321 28051 Accessory kit cables 5312 264 48018 Accessory kit connectors 5312 264 48008 5 pin connector 18 2 Test connector for the RS 232 interface Pin assignment Transmitter in field housing PR 5230 18 Appendix Minebea Intec EN 298 ...

Page 302: ...for the RS 485 interface Pin assignment Switch setting S1 OFF S2 OFF S3 OFF S4 OFF S5 OFF S6 ON S7 OFF S8 OFF 18 Appendix Transmitter in field housing PR 5230 EN 299 Minebea Intec ...

Page 303: ...Published by Sartorius Mechatronics T H GmbH Meiendorfer Strasse 205a 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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