Minebea CSA-522B, Instruction Manual

Page 1: ...TRANSMITTER CSA 522B Instruction Manual EN294 1348 D ...

Page 2: ...II ...

Page 3: ...following marks are put to the explanation on the matters that indicate Don t do this Take care and For reference Be sure to read these items where these marks are attached Warning Caution Warning may cause injury or accident that may harm to the operator Don t do these things described here It is a description when the occourence only of the assumption of danger by which the user owes injury when...

Page 4: ...ess of dusts and fine particles Don t use the instrument where there are corrosive gas and salt and like that Don t install the instrument where there is rapid charge of temperature and humidity Don t install the instrument near the devices that are magnetized or generate an electromagnetic field Don t install the instrument where the instrument may be affected by radioactivity or radial rays Avoi...

Page 5: ...ons of the instrument and required dimensions for the environmental spaces are as follows Install based on the following sizes to set up this instrument and secure the space for surroundings of this container Unit mm Front Side Rear Panel cut size or 2 φ4 20 ...

Page 6: ...ed with a new one please execute the calibration If not calibrating it may cause not obtaining the correct measurement result or a malfunction in the instrument and there is a possibility of the damage of peripherals Moreover there is a similar possibility that the result is incorrect even if the calibration has been already made Please take the calibration again Please confirm connecting wires is...

Page 7: ... the shielded case or control panel where EMC measures are given 4 2 Wiring Shield processing Please make sure to shield all the signal cable by using the shielded cable or using the conduit piping including the storage case and control panel Please make sure to shield the power cable by using the conduit piping including the storage case and control panel Grounding Please make sure to apply the g...

Page 8: ... of terminals 15 to 20 Minebea logo is changed Due to ECN FN16 02057 MINEBEA Co Ltd Measuring Components Business Unit on the cover is deleted 2016 10 DRW NO EN294 1348 C Due to ECN FN10 02121B Delete the extra page number next page of cover and table of contents page number Ⅱ Repair the position of word Warning Delete the extra white page next page of history of revision Add the white page next p...

Page 9: ... 4 ２ ４ CONNECTION WITH POWER SUPPLY AND GROUND 6 ２ ５ CONNECTION WITH ANALOG OUTPUT 7 ２ ６ CONNECTION WITH THE AUTO ZERO BY THE EXTERNAL CONTROL INPUT 8 ３ CALIBRATION 9 ３ １ CALIBRATION METHOD 9 ３ ２ CALIBRATION PROCEDURE 10 ４ FUNCTION AND OPERATION 13 ４ １ SETTING OF ZERO ADJUSTMENT 13 ４ ２ SETTING OF GAIN ADJUSTMENT 13 ４ ３ SETTNG OF CALIB VALUE 13 ４ ４ SETTING OF FREQUENCY RESPONSE 13 ４ ５ SETTING OF BR...

Page 10: ... V CSA522B P64 16 ７ TROUBLE SHOOTING 17 ８ SPECIFICATIONS 23 ８ １ SPECIFICATIONS 23 ８ ２ GENERAL SPECIFICATION 23 ８ ３ ACCESSORIES 23 ８ ４ OPTIONS 24 ８ ５ STANDARD SPECIFICATION AT THE SHIPMENNT 24 ９ WARRANTY 25 ９ １ WARRANTY 25 ９ ２ REPAIR 25 ...

Page 11: ...LTER switch It is a switch that changes the frequency response It is 25 kHz in OFF and 1 Hz or 30 Hz in ON Change with the DIP switch on the circuit board GV switch The power supply voltage of the bridge to the strain gage applied transducer is selected MONITOR terminal It is a terminal to monitor the output voltage value AUTO ZERO LED Options LED lights while auto zero executions AUTO ZERO ON swi...

Page 12: ...ERO fine control trimmer It is the fine control trimmer of the current output DC4 mA I OUT SPAN fine control trimmer It is the fine control trimmer of the current output DC20 mA Protective earth terminal Connect the grounding line to suit the CE Conformity Standard Do not connect excluding the grounding wire Termnal board I OUT SPAN fine control trimmer I OUT ZERO fine control trimmer protective e...

Page 13: ...output V Voltage output terminal I Current output terminal Current output I Current output terminal A Z ON Terminal for AUTO ZERO ON control External control input Option A Z OFF Terminal for AUTO ZERO OFF control A Z COM Common for controling auto zero N C No use Do not use L Power supply input terminal L Power supply N Power supply input terminal N Protective earth terminal The terminal F G and ...

Page 14: ...e crimp type terminal lugs 6 0 mm or less 1 25 3 or Y type 1 25 3 5 2 3 Connection with strain gage applied transducer Case Connection with one point of strain gage applied load cell When tension load is applied with the application of tension type or universal compression tension type of load cell and output of direction is required please replace and connect Amplifier input and Amplifier input W...

Page 15: ...irection is required please replace and connect Amplifier input and Amplifier input When the total length of cable specifies more than 30 m the accuracy may be out of warranty because the resistance of cable makes the input voltage of the instrument decreased When the length of cable is applied more than 10 m or when the system is using the zener barrier the CALIB value is not applicable When this...

Page 16: ... P64 please refer the paragraph 6 2 6 3 and 6 4 Caution Connection with power supply and ground should be made securely as the figure indicates and also should be used within the specified condition of power supply The grounding for the instrument should be the D class with single ground If negrected it may cause an unexpected malfunction due to the effects of noise from the other equipment GND te...

Page 17: ...nal block There is a possibility of causing the malfunction by the influence of the exogenous noise etc when not connecting it When this instrument suits the CE standard please make sure to shield the signal cable by mounting this in the storage case or control panel where EMC measures are given with protective earth terminal V A DC0 V to DC10 V Load resistance 500Ω or more Shield Shield Load resi...

Page 18: ...fer the paragraph 6 for the function of each input Please use the shielded cable for the connection with analog output and connect the shield with F G terminal of the terminal block There is a possibility of causing the malfunction by the influence of the exogenous noise etc when not connecting it When this instrument suits the CE standard please make sure to shield the signal cable by mounting th...

Page 19: ...orrect measurement results may not be obtained or it may cause malfunction to the instrument and it may damage the peripheral equipment Moreover even if calibration has made there may occur the similar case as above when the result is not correct So make precise calibration again When the auto zero option CSA 522B 99 is applied please calibrate with pushing the A Z OFF switch or shorten between A ...

Page 20: ...y test force such as weights Please use the one near the preliminary test force as much as possible on the strain gage applied transducer and then set by GAIN coarse control switch to become the voltage output value or the current output value to be set The GAIN coarse control switch becomes 3 000 times at H 2 000 times at M and 1 000 times at L Adjust the GAIN fine control trimmer to become the v...

Page 21: ...0 25 mV V and 1 0 mV V 0 001 mV V is obtained The voltage output value or the current output value which corresponds to CALIB value is calculated from the rated output value and the maximum load value of the strain applied transducer connected and the voltage output value or the current output value at that time Adjust the voltage output value or the current output value to become a calcurated val...

Page 22: ... 9 804 V Accordingly the voltage output value at turning on the CALIB switch is adjusted to 9 804 V by GAIN fine control trimmer Step 5 Turn of the CALIB switch Confirm to the voltage output value becomes 0 000 V or the current output value becomes 4 000 mA Otherwise it returns to step 3 Step 6 The calibration by CALIB input is completed Caution Please make the rated output value of the load cell ...

Page 23: ... DC10V 4 3 Settng of CALIB value The voltage or the current corresponding to the CALIB set value input conversion value is output CALIB switch Input conversion value to be output 0 25 mV V 0 25 mV V 0 000 25 mV V OFF 0 mV V 1 0 mV V 1 0 mV V 0 001 mV V 4 4 Setting of frequency response Frequency response can be selectable FILTER switch Frequency response Attenuation rate ON 1 Hz or 30 Hz 12 dB oct...

Page 24: ... side of the front panel and remove the cover Replace the fuse 1 A attached at the parts mounting side of PCB showing as follows Put the cover and install the screw to 4 points When the procedure of installing the fuse and the capacity of installed fuse is improper it will cause an unexpected failure Position of fuse Parts mounting side of the PCB ...

Page 25: ...ore the function of auto zero clear tare weight cancellation clear will work The voltage output value or the current output value becomes the output of gross weight Caution Dont press the A Z ON switch in the condition of pressing the A Z OFF switch It enters the adjustment mode for our maintenance and it becomes a fixed output of DC0 V compulsorily and AUTO ZERO LED blinks Please push the A Z ON ...

Page 26: ...prox 15 VA 6 3 Power supply voltage AC200 V CSA522B P63 Power supply voltage AC200 V Permissible variable range AC180 V to AC220 V Power supply frequency 50 60 Hz Power consumption Approx 15 VA 6 4 Power supply voltage AC220 V CSA522B P64 Power supply voltage AC220 V Permissible variable range AC198 V to AC253 V Power supply frequency 50 60 Hz Power consumption Approx 15 VA ...

Page 27: ...en abnormality is found in operation Moreover please contact with MINEBEA when there is no corresponding item and the symptom does not disappear even if the solution is done Execute the trouble shooting Start measurement NG OK Normal operation Supply power again Operation Abnormal operation ...

Page 28: ... Ω or less Load resistance is 510 Ω or less 1 NO NO YES YES Wiring method is good YES YES YES NO NO NO NO According to the paragraph 2 6 connect the wiring correctly Set within the operation range of auto zero Does supply power voltage satisfy the specification Executing the trouble shooting Voltage output is wrong Within the range of auto zero Current output is wrong Load resistance is 500 Ω or m...

Page 29: ...voltage and current Output of voltage or current doesn t change NO NO YES YES 2 3 Voltage and current output stagger abnormally 4 YES NO Inform Minebea about the contents of failure and situation at site in details １ ...

Page 30: ...nect securely according to the paragraph 2 Fuse is cut off Replace fuse according to the paragraph 5 NO NO NO YES YES YES Inform Minebea about the contents of failure and situation at site in details Connecting method is good 2 ...

Page 31: ...ed Connect the cable of strain gage applied transducer to the terminals again Apply the load to the strain gage applied transducer while inspecting the voltage between the terminal B and D Voltage between B and D is varied Execute the calibration again according to the paragraph 3 Same condition Start measurement Consult with MINEBEA 3 YES NO NO Strain gage applied transducer connected might be br...

Page 32: ...the terminal Shorten between B D and A G Voltage Current output are stable Same condition Start measurement 4 YES NO NO YES NO Inform Minebea about the contents of failure and situation at site in details Confirm various connection according to the paragraph 2 Especially please confirm whether there is influence from the noise source such as inverters Inform Minebea about the contents of failure a...

Page 33: ...ch on P C board and 25 kHz 3 dB Current output DC4 mA to 20 mA Non isolation at the output of DC0 V to 10 V Load resistance on current output 510 Ω or less Non linearity on current output 0 05 F S or less Temperature coefficient Current Zero point 0 01 F S Sensitivity 0 01 F S 8 2 General specification Operating temperature humidity range temperature 10 to 50 humidity 85 RH or less Non condensing ...

Page 34: ...ariable range AC99 V to AC127 V Power supply frequency 50 60 Hz Power consumption Approx 15 VA P N CSA522B P63 Power supply voltage AC200 V Permissible variable range AC180 V to AC220 V Power supply frequency 50 60 Hz Power consumption Approx 15 VA P N CSA522B P64 Power supply voltage AC220 V Permissible variable range AC198 V to AC253 V Power supply frequency 50 60 Hz Power consumption Approx 15 ...

Page 35: ...ent from which you have purchased 9 2 Repair Before asking repairs make checks once again that the connection setting and adjustment for the instrument have finished properly by referring to 9 Trouble shooting Especially make checks whether the connections of sensors are disconnected or cut off After that still there may be found some defects in the instrument contact with Minebea s sales office o...

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