MiniMax FORMULA T1, Manual

Page 1: ...ORMULA T1 TOUPIE SPINDLE MOULDER TOUPIE TISCHFRÄSE TOUPI USO E MANUTENZIONE OPERATION AND MAINTENANCE FONCTIONNEMENT ET ENTRETIEN BETRIEBS UND WARTUNGSANLEITUNG USO Y MANTENIMIENTO ENGLISH 0000502377G 2 ...

Page 2: ...ical problem concerning the machine apply to the dealer Pagine totali compresa copertina e retro vedi paragrafi Diviso libretto CE e NON CE Profilatrice e Tenonatrice B9421 2 CF3 C I LIBRETTO USO E MANUTENZIONE T1 INGLESE NON CE 07 02 97 Unificato libretto per macchine CEe e non CE B9390 1 N Bolla B9357 22 11 95 Data 19 07 95 Modifica N Bolla Firma SIT RB 03 N 0000502377G 2 Data ...

Page 3: ... with CANADIAN AND USA prescriptions Basic machine version OPTIONAL devices indicated in price list available only upon request for optional device for NOTE This handbook includes all machines T1 model therefore you have to consider the notes as well as symbols which identify the versions All parts not identified by notes and or symbols are valid for each version ...

Page 4: ...s 1 14 1 10 Safe working procedure 1 16 INST INST INST INST INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION SECTION 2 SECTION 2 SECTION 2 SECTION 2 SECTION 2 Page 2 1 Unloading the machine 2 2 2 2 Fitting the demounted parts 2 4 2 2 1 Fitting the additional tables 2 4 2 3 Electric connection 2 6 2 4 Connection to the suction system 2 8 2 5 Safety devices 2 9 MACHINE SETTING AND USE MACHINE SE...

Page 5: ...cement 7 8 7 7 Fitting the adjustable hood fence unit 7 10 7 8 Fence adjusting for profiling with aligned fence halves 7 12 7 9 Fence adjusting for milling with not aligned fence halves 7 14 7 10 Vertical pressers 7 20 MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE SECTION 20 SECTION 20 SECTION 20 SECTION 20 SECTION 20 Page 20 1 Periodical machine cleaning 20 2 20 2 Periodical lubrica...

Page 6: ...ance of the machine Do not carry out any operations not described in the handbook All operations which require the demounting of machine as well as maintenance operations shall be carried out only by authorized technicians Keep the safety regulations as well the general industrial medicine prescriptions NOTES NOTES NOTES NOTES NOTES Use only original MINIMAX spare parts The machine manufacturer is...

Page 7: ...s the panels may be coated with laminate or finishing material and eventually strips are glued to their edges DIMENSION OF WORKPIECE TO BE MILLED DIMENSION OF WORKPIECE TO BE MILLED DIMENSION OF WORKPIECE TO BE MILLED DIMENSION OF WORKPIECE TO BE MILLED DIMENSION OF WORKPIECE TO BE MILLED Min piece size for profiling operation Thickness 8mm Width 8 mm Length 220 mm Max size of solid wood piece for...

Page 8: ...rk without the proper guards foreseen for that working never remove parts of the guards never machine pieces of material and dimensions different from the ones mentioned above Tools not in accordance with prEN 847 1 prescription or tools of dimensions not proper for the spindle diameter may not be used see cap 7 4 The user is responsible for the damages caused by the wrong use of the machine RESID...

Page 9: ...and operation of the machine In particular the training shall include a the priciples for the right use and operation of the machine and fence adjustment b the correct use of the pieces during the working The operator is to be informed about the dangers due to the machine operation and about the precautions to be taken besides the operator shall be able to carry out periodical tests on guards and ...

Page 10: ...er the table 320x90 mm Suction hoods diameter 120 mm Number of rings on the table 5 Internal diameter of rings on the table 72 117 152 260 mm Main motor power 5 5kW Standard machine weight 475 kg Working voltage and frequency see plate of machine identification STANDARD ACCESSORIES STANDARD ACCESSORIES STANDARD ACCESSORIES STANDARD ACCESSORIES STANDARD ACCESSORIES Mechanic spindle locking for tool...

Page 11: ...ise levels which have been measured are emission levels and not levels of safe working The relation between emission levels and exposure levels may not be used to determine whether further precautions are required Factors which influence the real exposure level for the operator include the exposure time the room features further sound sources as for example number of the adjacent working machines ...

Page 12: ...INE SAFETY MACHINE SAFETY MACHINE SAFETY MACHINE SAFETY MACHINE SAFETY 1 Be extremely careful when starting any working cycle 2 Never start the machine without having properly installed the covers for the spindle the belts chains etc 3 Before starting the machine make sure that the worktable is free from parts which do not relate to the working 4 Work only when all guards are in place 5 Do not mac...

Page 13: ... interrupted milling you shall use antikickback devices In case of short pieces use template to guide the piece against the cutter 17 When possible use a feeder MAINTENANCE SAFETY 1 When you stop the machine for carrying out adjustments or demounting any machine member turn main switch to zero and indicate it by a sign then lock the main switch Make sure that the electric system of the machine is ...

Page 14: ... EXTENSIONS FOR PROFILING Extensions at inlet and outlet side of the machine table useful for profiling long pieces 2 INTERCHANGEABLE SPINDLE MK5 It can be totally removed to use cutters with diffeternt bores 3 4 HP SINGLE PHASE MOTOR NOTE These optionals may be requested only when you order the machine ...

Page 15: ...NGB1 POSIZIONE OPERATORE OPERATOR POSITION POSITION OPERATEUR STELLUNG DES BEDIENUNNGSMANNES POSICION OPERADOR 1 9 1 9 1 9 1 9 1 9 OVERALLDIMENSIONS OVERALLDIMENSIONS OVERALLDIMENSIONS OVERALLDIMENSIONS OVERALLDIMENSIONS ...

Page 16: ...GENERAL T1 1 15 1 The measures indicated above are to be considered as the free space of the working area ...

Page 17: ... 3 C 3 C 3 C 3 STABILITY STABILITY STABILITY STABILITY STABILITY To ensure the correct and safe operation of the machine it shall be stable and and securely fixed to the floor see par 2 1 C 4 C 4 C 4 C 4 C 4 MACHINE SET UP MACHINE SET UP MACHINE SET UP MACHINE SET UP MACHINE SET UP a The machine shall be isolated from the power source before carrying out any adjustment b For clamping and setting t...

Page 18: ...cutter is set will determine the minimum diameter of the hole on the table This may be obtained by using the reducing rings supplied thus reducing the risk that the workpiece oscillates or fits into the cutters The guard shall enclose the cutters to the greatest extent according to the working The distance between the fence halves shall be so large only to permit the cutter rotation without contac...

Page 19: ... piece may be hold in a safe way by the hands For clamping the piece use fast locking devices which operate with levers or cams C 10 C 10 C 10 C 10 C 10 MILLING AT THE SPINDLE MILLING AT THE SPINDLE MILLING AT THE SPINDLE MILLING AT THE SPINDLE MILLING AT THE SPINDLE To hinder the access to the tool during the milling at the spindle use the proper guard and a clamping template C 11 C 11 C 11 C 11 ...

Page 20: ...ST INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION Page Page Page Page Page 2 1 Unloading the machine 2 2 2 2 Fitting the demounted parts 2 4 2 2 1 Fitting the additional tables 2 4 2 3 Electric connection 2 6 2 4 Connection to the suction system 2 8 2 5 Safety devices 2 9 ...

Page 21: ...ore resting the machine on the floor take off the wood socles screwed under the feet The position where to install the machine shall be well lightened at least 500 LUX and proper for the connection to the power line and to the suction system Check that the floor is firm in order to ensure a uniform rest of the machine We recommend a concrete floor an asphalt floor is not proper If it is necessary ...

Page 22: ...T1 2 3 2 2 1 2 2 kg _____ 475 ...

Page 23: ...ING THE ADDITIONAL TABLES FITTING THE ADDITIONAL TABLES FITTING THE ADDITIONAL TABLES The additional tables are used for profiling and rabbeting also large pieces 1 Lifteachofthe2extendedtablesbycranorproperhoistingdevice thenseteachtableinaposition corresponding to threaded holes F fig 2 4 2 Tighten the 4 screws B fig 2 5 when the extended table is aligned with the machine table verify the aligne...

Page 24: ...T1 2 5 2 2 6 2 5 B T13216 E D E K D C ...

Page 25: ...IBLES AM fino a up to jusqu à bis 10 2 5 12 A AM da from de von 10 a to à bis 14 4 0 16 A AM da from de von 14 a to à bis 18 6 0 20 A AM da from de von 18 a to à bis 22 6 0 25 A AM da from de von 22 a to à bis 28 10 0 32 A AM da from de von 28 a to à bis 36 10 0 40 A AM da from de von 36 a to à bis 46 16 0 50 A AM da from de von 46 a to à bis 54 16 0 63 A AM da from de von 54 a to à bis 76 25 0 80...

Page 26: ...T1 2 7 2 MORSE1 L1 L2 L3 N PE P 2 7 ...

Page 27: ...715 Min air speed 20 m s VALUES RELATIVES TO DUST EMISSION PROFILING T1 INLET SIDE OUTLET SIDE Dust conc mg m3 0 14 0 10 For connecting the machine to the suction system you have to connect 2 hoses of 120 mm diameter to the 2 suction hoods A B fig 2 8 When you use the guard for shaping operations disconnect the suction hose from fitting A and insert it into the pipe of the guard A good operation o...

Page 28: ...B 2 8 2 5 2 5 2 5 2 5 2 5 SAFETY DEVICES SAFETY DEVICES SAFETY DEVICES SAFETY DEVICES SAFETY DEVICES Limit switch fitted to the motor housing door Emergency button on the right side Moulder hood guard Suction hood ...

Page 29: ...INSTALLATION 2 10 T1 BF NGB2 ...

Page 30: ...ION 3 SECTION 3 SECTION 3 SECTION 3 MACHINE SETTING AND USE MACHINE SETTING AND USE MACHINE SETTING AND USE MACHINE SETTING AND USE MACHINE SETTING AND USE Page Page Page Page Page 3 1 Control board 3 2 3 2 Machine start 3 4 ...

Page 31: ...rt L Button for spindle motor stop CONTROL BOARD CONTROL BOARD CONTROL BOARD CONTROL BOARD CONTROL BOARD The acces to the electric cubicle is possible only after pressing button A1 of main switch A fig 3 1 and after unscrewing the 4 screws on the control board Inside the control board or on the control board you find 1 Contactors EMERGENCY BUTTONS EMERGENCY BUTTONS EMERGENCY BUTTONS EMERGENCY BUTT...

Page 32: ...T1 3 3 3 A1 A2 F L M A A1 A2 B A F B V V 3 1 P 3 2 ...

Page 33: ...ressed the handle for spindle locking is on position corresponding to spindle unlocking 2 PROFILING make sure that hood fence unit fig 3 4 is in the right position and clamped by handles H L the speed on the display is proper for the tool see par 7 4 then turn change over switch B to star position for starting the motor then after some seconds turn the change over switch to delta position to stop ...

Page 34: ...T1 3 5 3 L H 3 4 A1 A2 F L M A A1 A2 B A F 3 4a ...

Page 35: ...MACHINE SETTING AND USE 3 6 T1 BF NGB3 ...

Page 36: ...pindle 7 2 7 2 Tool fitting 7 2 7 3 Vertical adjusting of the spindle 7 4 7 4 Spindle speed selection 7 6 7 5 Speed change and belt stretching 7 8 7 6 Belt replacement 7 8 7 7 Fitting the adjustable hood fence unit 7 10 7 8 Hood fence adjusting for profiling with aligned fence halves 7 12 7 9 Hood fence adjusting for profiling with not aligned fence halves 7 14 7 10 Vertical pressers 7 16 ...

Page 37: ...acing the spindle let it cool At the end of the working before replacing the spindle let it cool At the end of the working before replacing the spindle let it cool At the end of the working before replacing the spindle let it cool 7 2 7 2 7 2 7 2 7 2 TOOL FITTING TOOL FITTING TOOL FITTING TOOL FITTING TOOL FITTING NOTE NOTE NOTE NOTE NOTE use proper gloves for handling the tools use proper gloves ...

Page 38: ...T1 7 3 7 7 2 7 3 ALBE1 ALBE2 D B S A C B A Z T 7 1 A F P bf7 4 ...

Page 39: ...n order to reduce the opening between fence halves and tool to a minimum The tool adjustment shall be carried out with the machine off and with proper instruments gauge comparator 7 3 7 3 7 3 7 3 7 3 VER VER VER VER VERTICAL TICAL TICAL TICAL TICAL ADJUSTING OF THE SPINDLE ADJUSTING OF THE SPINDLE ADJUSTING OF THE SPINDLE ADJUSTING OF THE SPINDLE ADJUSTING OF THE SPINDLE It serves for setting the ...

Page 40: ...T1 7 5 7 B A 7 4 ...

Page 41: ...lect the spindle speed according to the tool the wood and the working Select the spindle speed according to the tool the wood and the working Diagram fig 7 5 indicates how to select the speed according to the rim speed and the tool diameter Diagrams 7 6a 7 6b 7 6cd give the speed selection according to spindle diameter d1 fig 7 6 max spindle length available for tool fitting l1 cutting heigth b di...

Page 42: ...T1 7 7 7 7 6c 7 6a 7 6b ...

Page 43: ... Close the door The belt stretching when necessary occurs by means of the 2 nuts S N fig 7 7 with the belt slack handle L forward the belt tension is right when by applying a 3 kg force on the belt centre you get a flexion of about 5 mm Periodically every 6 months check the belt tension SAFETY NOTE SAFETY NOTE SAFETY NOTE SAFETY NOTE SAFETY NOTE Make sure that the rotation speed you have selected ...

Page 44: ...T1 7 9 7 7 7 7 8 L S N C G P H ...

Page 45: ...he entire hood fence unit to the position proper fot the profiling depth required Then tighten handles Vertical pressers A fig 7 9 ensure the constant pressure on the piece The guard for the hands supplied in the accessories bag is to be fitted into the holes on the top side of fence halves M and P fig 7 9 A plate for the right use of the guard is applied on it Cover C of the spindle and tool hind...

Page 46: ...T1 7 11 71 L H A M P C 7 9 ...

Page 47: ... the fence halves NOTE NOTE NOTE NOTE NOTE For this working the fence halves shall be aligned one with theother and pointer I fig 7 12 shall indicate 0 on rule T fig 7 12 IMPORTANT In case of small pieces if the machine is equipped with wood fence halves insert wood element L fig 7 10 between the fence halves in order to protect the hands If it is necessary to make the wood element use multilayer ...

Page 48: ...T1 7 13 71 7 13 REGISTR M 7 12 H M P L I T F R ...

Page 49: ...ghten the handles Both fence halves shall be as near the tool as possible adjust by means of the 2 knobs F fig 7 15 behind the fence halves Micrometric adjustment of the removal depth adjust fence half P as follows Hold handle L fig 7 14 clamped Loosen handle H fig 7 14 Turn knob R fig 7 15 to find the right position read out the measure on rule T fig 7 15 Tighten handle H fig 7 14 Micrometric adj...

Page 50: ...T1 7 15 71 CUFFI4 F R 7 14 7 15 I T REGISTR M H M P L ...

Page 51: ...ICAL TICAL TICAL TICAL PRESSERS PRESSERS PRESSERS PRESSERS PRESSERS Two vertical pressers A fig 7 16 fixed to columns B hold the workpiece pressed against the table Foradjustingtheverticalpressersloosenscrews C andmovethepressertotheheightrequired then tighten screws C 7 16 B A B C ...

Page 52: ...INTENANCE MAINTENANCE MAINTENANCE MAINTENANCE Page Page Page Page Page 20 1 Machine cleaning 20 2 20 2 Periodical lubrication 20 2 20 3 Checking the safety devices 20 3 20 4 Machine removal Storing Demolition 20 4 20 5 Emergency conditions 20 4 20 6 Troubles Causes What to do 20 5 ...

Page 53: ... and the best performance of the machine and is an important safety factor 20 2 20 2 20 2 20 2 20 2 PERIODICAL PERIODICAL PERIODICAL PERIODICAL PERIODICAL LUBRICA LUBRICA LUBRICA LUBRICA LUBRICATION TION TION TION TION As all bearings of the machine are lubricated for life they do not need any lubrication Periodically clean the spindle sliding cylinder with a jet of compressed air Fill the proper ...

Page 54: ...one button at a time make sure that the motor stops Every 2 weeks check that the microswitches when the machine is under normal operating conditions are efficient 1 by opening the door of the motor housing the spindle shall stops At the beginning of each working shift make sure that the guards on the working side and on the not working side of the machine are efficient and ensure a valid protectio...

Page 55: ...EMERGENCY CONDITIONS EMERGENCY CONDITIONS EMERGENCY CONDITIONS EMERGENCY CONDITIONS EMERGENCY CONDITIONS Incaseoffloodingoftheroomwherethemachineisinstalledimmediatelyshutoffthepowersupply Before beginning the working again the machine shall be tested by a skilled technician In case of fire shut off the power supply and use extinguishers by spraying towards the flame base Even if you think taht th...

Page 56: ...ace them a set of fuses is supplied in the accessories bag Door open Close the door so that it is in contact with the safety microswitch The microswitch serves for stopping the spindle when unintentionally you open the door or during the belt change Emergency button on Turn the emergency buttons TROUBLE TROUBLE TROUBLE TROUBLE TROUBLE The machine stops during the working CAUSE CAUSE CAUSE CAUSE CA...

Page 57: ...E TROUBLE TROUBLE TROUBLE TROUBLE The motor rotates but the tool stops when it touches the piece CAUSE CAUSE CAUSE CAUSE CAUSE WHAT TO DO WHAT TO DO WHAT TO DO WHAT TO DO WHAT TO DO Belts are slack Stretch the belts as already described ...