MINIMOTO ATV ELECTRIC POWERED, Instruction Manual

Page 1: ...RANTY DO NOT RETURN THE MINIMOTO ATV TO THE STORE IF YOU ARE MISSING PARTS OR NEED ASSISTANCE PLEASE CONTACT US TOLL FREE 1 800 434 6178 8 AM TO 7 PM CST Monday through Friday excluding holidays OR contact us by email at customerservice teamminimoto com SKU 23293 23293 Toy Quest Los Angeles CA 90064 All Rights Reserved Made in China www toyquest com Conforms to ASTM F963 Colors and content may var...

Page 2: ...ee Allen Keys One Wrenches and one Detachable Screwdriver Use only with included One 36 Volt Lead Acid Rechargeable Battery three Ignition Keys and one Battery Charger Protective equipment not included SKU 23293 INSTRUCTION MANUAL IMPORTANT Read completely before attempting to ride ATV 14 5 ELECTRIC POWERED ...

Page 3: ...and power shut down protection 14 How to ride your MINIMOTO ATV 12 13 Pre ride checklist MINIMOTO ATV controls and switches 11 Low power LED Indicator If you lose the key 15 Tire inflation procedure Tire repair 16 Tire rotation 17 Replacing the battery 18 19 Battery disposal 19 Replacing the chain 20 Brake Adjustment 21 Rear disc brake adjustment 21 22 Limited warranty and registration policy 25 T...

Page 4: ...ehicle can obtain speeds that only qualified riders of the proper age size and maturity should attempt That deci sion rests entirely on the observation and discretion of the direct supervising adult IMPORTANT Before we begin Like any wheeled vehicle riding the MINI MOTO ATV can be extremely hazardous It is your responsibility to follow this manu al for the proper set up inspection riding procedure...

Page 5: ... designed to run on off road surfaces Grass packed dirt and moderate off road terrain are ideal rid ing surfaces by persons over the age of 10 5 The rider of a MINIMOTO ATV should always wear appropriate footwear Open toed shoes should never be allowed Keep shoe laces and pant legs away and clear of the wheels 6 The rider must wear a safety helmet elbow and kneepads to avoid injury if falling Fail...

Page 6: ...nday through Friday excluding holidays or by email customerservice teamminimoto com Do not return the product to the store Contact the Minimoto Service Center Authorized serv ice is only available through the official Minimoto Service Center Spare tires inner tubes batter ies and replacement parts can be obtained through the Minimoto Service Center 15 SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE ...

Page 7: ...plosion resulting in serious injury f Never use Minimoto parts batteries or components in any other products or vehicles other than those of Minimoto Replacing or substituting parts with other vehicles can result in overheating fire or explosion g The battery is to be handled by ADULTS ONLY The battery is heavy and contains a lead acid electrolyte Dropping the battery can result in serious injury ...

Page 8: ... in the clamp Fig 3 4 Tighten the steering arm using the Allen key in the tool kit Fig 4 5 Under the seat remove the rubber band that holds the connec tors and snap togeth er the two connectors Fig 5 6 From the left side of the vehicle locate the two screws holding the Battery box together Fig 6 Using a phillips head screwdriver unscrew these screws and remove the left half of the battery box off ...

Page 9: ...e old or dead battery from the Minimoto ATV if they do not accept a charge Never use the charger in an enclosed space Always ensure adequate ventilation Never cover the Minimoto ATV or the charger during charging Should anything abnormal happen to the Minimoto ATV or charger switch off the mains supply immediately and contact Minimoto Service Center IMPORTANT Under normal conditions the battery wi...

Page 10: ... power is on from the outlet and that the charger is properly plugged into the charging port NOTE When properly charging the RED indicator light on the charger will be ON You may hear a clicking sound This is normal MAKE SURE ANY SWITCHES CONNECTING THE ELECTRICAL OUTLET ARE SET TO THE ON POSITION When the battery is fully charged a Green light will be indicated on the charger 6 Before using the M...

Page 11: ...tely as this will greatly shorten their use able life Never leave the battery in an uncharged condition This will perma nently damage it and prevent it from being able to hold any charge Disconnect the battery from the wiring if the Minimoto ATV is to be stored for more than 2 months Do not store the batteries in tempera tures above 122 degrees F or lower than 32 degrees F Check to make sure the b...

Page 12: ...ximum allowable weight of the rider should not exceed 200 lbs 90kg 5 Always wear appropriate shoes cloth ing and protective gear Protective gear includes the use of a helmet knee pads and elbow pads not included 6 Do not use the Minimoto ATV for jumping stunts or tricks This product has not been designed for such use 7 Do not touch the motor or wheels while they are rotating 8 Keep hands face feet...

Page 13: ... NO CUTS OR EXPOSED CORDS OR THE TIRES ARE DEFLATED CHECK THAT THE TIRE WHEEL NUTS ARE TIGHT AND THE WHEELS TURN PROPERLY CHECK THAT ALL CABLES AND WIRES ARE NOT FRAYED CUT OR BROKEN CHECK ALL STEERING LINKAGES RETAINER NUTS AND ROD ENDS ARE NOT LOOSE AND ARE IN GOOD WORK ING ORDER PRESS THE BRAKE LEVER TO MAKE SURE THAT 1 THE BRAKE RELEASES AUTOMATI CALLY 2 THE BRAKE HOLDS THE ELECTRIC ATV FROM B...

Page 14: ...OMFORT ABLE WITH THE VEHICLE S CONTROLS BEFORE PROCEEDING TO THE TOP SPEED WARNING BEFORE DOING ANYTHING REMOVE THE KEY FROM THE VEHICLE BEFORE ATTEMPTING ENTRY ONTO THE VEHICLE Fig 14 THIS WILL PREVENT ACCIDENTAL ACCELERATION WHEN LOAD ING 1 Check the FWD REV switch is in the FWD forward position Fig 15 2 Step in the vehicle and carefully sit on the seat Fig 16 3 Place your feet on the foot pads ...

Page 15: ...ove the switch to the FWD position for forward motion TIP You do not need to let off of the accelerator when you press on the brake The power to the motor is automatically cut off when the brake pedal is pressed This will help you conserve power and speed when driving BE CAREFUL The Minimoto ATV can reach speeds up to 14 MPH on a level sur face depending on the surface terrain and the weight of th...

Page 16: ... wait for the sen sor to detect a lower temperature This may take at least 5 to 10 minutes depending on the outside air temperature during the ride The ATV should work as normal again after the reset 2 If a overloading current occurs the buzzer will beep for 2 3 seconds and shut the vehicle down at the same time Release the accelerator to reset the ATV Rotate the accelerator again to resume rid in...

Page 17: ...a as soon as possible If you continue to run the ATV too long without recharging the battery the ATV will automatically shut down You will see that the RED LED is ON but the vehicle will not move At this point YOU MUST RECHARGE the ATV to get it to run again IF YOU LOSE THE KEY Spare Keys can be obtained by calling the Minimoto Service Center for a fee You can also have your key duplicated at any ...

Page 18: ...haracteristics and control Over inflation will make the tires bulge outward This will cause premature wear of the tire Under inflation will cause the tire to look flat on the ground This will result in poor run ning speeds and handling Make sure that your tires are properly inflated to get the most out of your vehicle TIRE REPAIR In the event that a tire should consistently loose air pressure the ...

Page 19: ...between the left and right This way you can stretch the useable life of the tires out over a longer period of time 1 Raise the ATV and lay it on its side Fig A Make sure that the ATV will not fall to its side and injure anyone Use a work bench if possible 2 Open the valve cap on the valve stem of the tire Deflate the tire by pushing the valve pin inside the valve stem Fig B 3 Using the wrench not ...

Page 20: ...refully lift and slide the battery out from the opened side of the battery box NOTE THE BATTERY IS VERY HEAVY USE CAUTION SO THAT YOU DO NOT STRAIN YOUR BACK OR MUSCLES 7 Replace the battery with a new one and reconnect the plug 8 Re tighten the nuts from underneath the battery box and the battery retainer using the Allen Key and wrench in reverse order IMPORTANT Make sure the battery does not mov...

Page 21: ...he batteries into your regular household trash Law prohibits the disposal of lead acid batter ies by incineration placing them in a land fill or mixing them with other rubbish NEVER expose the batteries to FIRE The batteries may leak or explode Always return your unwanted batteries to a local federal or state approved lead acid recycling center or an authorized automo bile battery seller For resid...

Page 22: ...e ignition key is removed from the key switch Work on a work bench or in an area with plenty of space 1 Use a phillips head screwdriver to remove the supporting screws attached between the chain cover and the frame Fig 27 2 Use a phillips head screw driver to remove the screws and separate the upper and lower chain cover pieces Fig 28 3 Place the chain over the MOTOR gear first Use your fingers to...

Page 23: ... REAR DISC BRAKE ADJUSTMENT IMPORTANT Always remove the key from the ignition and disconnect the battery to prevent the Minimoto ATV from moving when working on the rear disc brake If more drastic adjustment is required to the brakes the following steps are to be proceeded before attempting to ride your Minimoto ATV 1 First remove the screws using a Phillips head screwdriver attaching the chain co...

Page 24: ...the two pieces together remove any slack in the brake cable and then retighten the nut when the spring is still in tension Fig 42 Check by pulling the brake lever to see if there is enough tension in the brake cable to hold the Minimoto ATV from moving 7 Replace the Rear Disc Brake upper and lower cover in reverse order Make sure the Rear Disc Brake cover is securely tight ened together and to the...

Page 25: ...FRONT CONSOLE WILL COME ON AND THE POWER WILL SHUT DOWN RECHARGE THE BATTERY 2 WAIT 10 SECONDS AND PRESS THE BLACK BUTTON ON THE CIRCUIT BREAKER TO RESET 3 CHECK ALL ELECTRICAL CONNECTIONS INCLUDING THE ONE THAT ATTACHES TO THE ACCELERATOR PEDAL 1 THE CHARGER IS STILL CONNECTED 2 MAKE SURE YOU ARE NOT SQUEEZING ON THE BRAKE THE ATV IS IN ON MODE BUT WHEN I TWIST THE ACCELERATOR HANDLE THE BACK WHE...

Page 26: ...U CHARGE THE BATTERY MAKE SURE THAT THE FULL 12 HOURS IS USED LOOK TO SEE THAT THE LOW POWER LED INDICATOR IS NOT ON BEFORE ATTEMPTING A RUN 2 IF THE BATTERY IS OLD IT MAY NEED REPLACING 1 THE BATTERY IS NOT BEING PROPERLY CHARGED 2 THE CIRCUIT BREAKER IS BLOWN 3 THE BATTERY IS TOO OLD OR HAS BEEN ABUSED THE GREEN LIGHT ON THE CHARGER NEVER COMES ON 1 MAKE SURE ALL CONNECTORS ARE CLEAN REPAIR IF N...

Page 27: ...does not cover the vehicle or battery damaged by unreasonable use neglect accident abuse misuse improper service or other causes not arising out of defects or work manship Evidence of any attempt of repair done by the consumer other than tires and normal adjustments will void the warranty This warranty does not cover and is intended to exclude any liability on the part of the manufacturer whether ...

Page 28: ...ATION Each Minimoto ATV has a unique VIN vehicle identification number inscribed on a plate on the chassis The location of this VIN is a stamping on the framework behind the Left rear wheel cover plate Fig 43 You will need to locate this information when registering and applying for warranty service PLEASE SAVE YOUR ORIGINAL RECEIPT This warranty gives you specific legal rights and you may also ha...

Page 29: ...3293 MIS 313 23293 MIS 315 23293 MIS 314 23293 MIS 316 Spare Part Name 36 volt battery charger Brake switch assembly Charging port with connector Electronic control box Low battery indicator with connector 36 volt battery Brake cable Circuit breaker with connector Front Rear tire with inner tube Key switch Throttle switch assembly Motor Chain Handle assembly bottom Disk brake Keys 23293 MIS 317 23...

Page 30: ...Name Main body Chain cover Foot pedals Front cover Battery box Charging port cover Forward Reverse Normal Training switch with connector Front wing Battery Retainer Brake cover assembly Front bumper Front Suspension 23293 MIS 321 Rear Suspension 23293 ASM 301 23293 ASM 302 Handle bar Body seat assembly 23293 MIS 322 Nut and bolt assembly 23293 MIS 323 Air valve cap 23293 MIS 324 Handle grips 23293...

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