MINIMOTO HONDA, Instruction Manual

Page 1: ...se read this manual and save it with your original sales receipt SKU 015319 INSTRUCTION MANUAL IMPORTANT Read completely before attempting to ride Owners Manual Provided Courtesy of ElectricScooterParts com ...

Page 2: ... care 10 Riding rules 11 Pre ride checklist 12 How to ride your MINIMOTO Maxii Bike 13 Special safety warnings 14 Tire inflation procedure 15 Tire repair 16 Circuit breaker 17 If you lose the keys 17 Replacing the Chain if it pops off 18 Chain Drive belt adjustment and replacement 19 How to replace the battery 20 21 Battery disposal 22 Trouble shooting 23 24 Limited warranty and registration polic...

Page 3: ...ified riders of the proper age size and maturity should attempt That dec sion rests entirely on the observation and discretion of the direct supervising adult IMPORTANT Before we begin Like any two wheeled vehicle riding the MINIMOTO TM MAXII BIKE can be extremely hazardous It is your responsibility to fol low this manual for the proper set up inspection riding procedure protective gear required a...

Page 4: ...igned to run on clean flat dry and generally hard surfaces by children over 10 years of age It should not be used on gravel or grass 5 The rider of a MINIMOTO TM MAXII BIKE should always wear appropriate footwear Open toed shoes should never be allowed Keep shoe laces and pant legs away and clear of the wheels 6 The rider must wear a safety helmet elbow and kneepads to avoid injury if falling Fail...

Page 5: ... 434 6178 Between the hours of 8 to 4 EST Monday through Friday excluding holidays or by email customer service teamminimoto com Do not return the product to the store Contact the Minimoto Service Center Authorized serv ice is only available through the official Minimoto Service Center Spare tires inner tubes batter ies and replacement parts can be obtained through the Minimoto Service Center 15 S...

Page 6: ... resulting in serious injury f Never use MINIMOTO TM parts battery or components in any other products or vehi cles other than those of MINIMOTO TM MAXII BIKE Replacing or substituting parts with other vehicles can result in overheating fire or explosion g The battery is to be handled by ADULTS ONLY The battery is heavy and contains a lead acid electrolyte Dropping the battery can result in seriou...

Page 7: ...outward Moving them outward will give you more room between your knees and your hands 4 FIRMLY TIGHTEN the handlebars using the tool as shown Fig 4 WARNING The handlebars must not be able to move when riding ALWAYS test the handlebars before riding to make sure they will not slip rotate or be forced from their desired position If the handlebars move when rid ing it is possible to loose control and...

Page 8: ...IG 6 Retighten the knob with the nut when the appropriate feel of the brake is found FIG 7 If the brakes need a more drastic adjust ment use the wrench to loosen the nut that connects the cable to the rear wheel FIG 8 When the nut is loosened pull the brake cable tight until there is no slack in the cable Retighten the nut securely FIG 9 and check the brakes again before riding STORAGE BOX COMPART...

Page 9: ... Remove old or dead battery from the MINIMOTO TM MAXII BIKE if they do not accept a charge Never use the charger in an enclosed space Always ensure adequate venti lation Never cover the electric mini bike or the charger during charging Should anything abnormal happen to the electric mini bike or charger switch off the mains supply immediately and contact your dealer IMPORTANT Under normal conditio...

Page 10: ...XII BIKE for the first time charge the battery for at least 12 hours Never charge the battery for more than 30 hours 6 When the battery is fully charged The Green light on the charger will come on It is recommended that you always recharge the battery for a period of 8 hours However 80 of the power will be charged into the battery in 4 hours It is possible to use the MINIMOTO TM MAXII BIKE after t...

Page 11: ...IAN IMMEDIATELY Use ONLY a MINIMOTO TM MAXII BIKE battery Never charge the battery for more than 30 hours Charge the battery after each use Avoid running the battery completely as this will greatly shorten their use able life Never leave the battery in an uncharged condition This will perma nently damage it and prevent it from being able to hold any charge Disconnect the battery from the wiring if...

Page 12: ...ive gear includes the use of a helmet knee pads and elbow pads not included 6 Always check to see that the kick stand is in the up position before starting to ride Leaving the kick stand in the down position can cause the rider to fall while riding 7 Do not use the MINIMOTO TM MAXII BIKE for jumping stunts or tricks This product has not been designed for such use 8 Do not touch the motor or wheels...

Page 13: ...ebar nut is tight Check the tires ensuring there are no cuts or exposed cords or the tires are deflated Check that all cables and wires are not frayed cut or broken Check that the brake lever is tight on the handlebar Pull the brake lever to make sure that 1 The brake releases automatically 2 The brake holds the electric mini bike from being pushed forward Check that the throttle is tight on the h...

Page 14: ... with your feet supporting you and the bike Fig 15 4 Place the key in the lock and turn it to the ON posi tion Fig 16 5 Using your right hand rotate the throttle control handle all the way down Fig 17 WHILE AT THE SAME TIME lifting your feet up from the ground 6 When you have achieved enough speed to control your balance place your feet on the foot pegs Fig 18 7 Rotate the throttle con trol handle...

Page 15: ... slowly precisely Do not push away for a quick start 2 The brakes are designed to control speed as well as stop the vehicle Practice braking for slow down and smooth stopping 3 Never operate the throttle control when the wheels are off the ground or the mini bike in an upside down position 14 ...

Page 16: ...h Tires MUST be at the proper inflation in order to achieve good handling char acteristics and control Over inflation will make the tires bulge outward This will cause pre mature wear of the tire Under inflation will cause the tire to look flat on the ground This will result in poor running speeds and handling Make sure that your tires are properly inflated to get the most out of your vehicle Befo...

Page 17: ...ner tube construction WARNING Inspect tires regularly If the tire tread is worn to the point where the grooves are difficult to see replace the tire s immediately If the tire tread shows uneven wear check the axle to make sure the wheel is loaded evenly and correctly Uneven wear may be a sing of uneven loading If the rims wheels are bent or cracked they must be replaced 16 ...

Page 18: ...h Tires MUST be at the proper inflation in order to achieve good handling char acteristics and control Over inflation will make the tires bulge outward This will cause pre mature wear of the tire Under inflation will cause the tire to look flat on the ground This will result in poor running speeds and handling Make sure that your tires are properly inflated to get the most out of your vehicle Befo...

Page 19: ...ner tube construction WARNING Inspect tires regularly If the tire tread is worn to the point where the grooves are difficult to see replace the tire s immediately If the tire tread shows uneven wear check the axle to make sure the wheel is loaded evenly and correctly Uneven wear may be a sing of uneven loading If the rims wheels are bent or cracked they must be replaced 16 ...

Page 20: ...UT DOWN To check to see if the Circuit Breaker has blown look to see if the black button in the center has popped up To reset the Circuit Breaker you must wait about 10 minutes This gives it a chance to cool down Turn the Key off Press the black button down If the button stays down the Circuit Breaker is reset If not wait longer until it has cooled down enough Once the Circuit Breaker has been res...

Page 21: ...r this opera tion 1 Support the bike so that the rear wheel is not touch ing the ground Fig 20 IMPORTANT Make sure the bike will not fall over in this process Work on a work bench or in a area with plenty of space 2 Remove the outer cover by loosening the two phillips head screws Fig 21and 22 3 Use a Phillips head screw driver to separate the Upper and Lower Fig 23 and 24 4 Place the chain over th...

Page 22: ...ect the battery connector Important Whenever working on or near the chain It is highly recommen ed that you disconnect the battery Refer to the section How to replace the battery 2 Remove the chain belt cover 3 Loosen the axle nuts until the axle can be moved around easily Fig 28 4 Move the axle forward and back ward until the proper tension is achieved 5 Lock the axle nuts and turn the wheel manu...

Page 23: ...he nuts under the seat unscren the two bolts Fig 33 and separate the seat from the frame Fig 34 6 Remove the four bolts that hold the battery box together by allen key Fig 35 7 Remove the two bolts that hold right and left halves of the battery box to the chassis by allen key wrench Fig 36 8 Remove the battery box 9 Loosen and remove the battery retainer Fig 37 Carefully disconnect the elec trical...

Page 24: ... battery before attempting to ride again Non rechargeable bat tery is not to be charged Battery charging must be done by ADULTS only Only battery of the same or an equivalent type as the recommended battery is to be used Use only MINIMOTO TM replacement batteries Battery is to be inserted with the correct polarity Remove old or dead battery from the MINIMOTO TM MAXII BIKE If they do not accept a c...

Page 25: ...by incineration placing them in a land fill or mixing them with other rubbish NEVER expose the battery to FIRE The battery may leak or explode Always return your unwanted battery to a local federal or state approved lead acid recycling center or an authorized automo bile battery seller For residents in the states of Florida and Minnesota it is ILLE GAL for anyone to attempt to dispose of lead acid...

Page 26: ... to the charger There is no problem with the battery Check to see that the switch that controls the socket that the charger is plugged into is in the on position 1 Make sure the key is in the lock and in the ON position 2 Charge the battery 3 Wait 10 minutes for circuit breaker cool down and reset the switch 4 Check to see if the wall socket is in the on position and the led is turned on 5 If the ...

Page 27: ...er 1 Make sure all connectors are clean Repair if necessary and the plug is properly placed in the bike s receptacle 2 Replace the battery 1 Charge the battery 2 Even under perfect conditions the battery will only last about 1 to 2 years If your battery is old or has been abused or left uncharged for a long period of time it may need replacing 3 Try to run on smooth flat surfaces only 4 Make sure ...

Page 28: ...dence of any attempt of repair done by the consumer other than tires and normal adjustments will void the warranty Warranty does not include replacement normal wear and tear of either brakes or tires It also does not include body or frame parts damaged due to accident abuse or improper assembly by the user This warranty does not cover and is intended to exclude any liability on the part of the man...

Page 29: ... NUMBER Each Minimoto Maxii bike has a unique VIN Vehicle Identification Number inscribed on a plate on the chassis The location of this VIN is on the lower front fork plate Fig 39 You will need to locate this informa tion when registering and applying for warranty service PLEASE SAVE YOUR ORIGINAL RECEIPT This warranty gives you specific legal rights and you may also have other rights that vary f...

Page 30: ...S 002 36 Volt battery charger 15319 ASM 001 Right side body 15319 ASM 002 Left side body 15319 ASM 003 Windshield 15319 ASM 004 Body seat assembly 15319 ASM 005 Chain cover 15319 ASM 006 Battery box 15319 MIS 003 Electronic module 15319 MIS 004 Key QTY 3 15319 MIS 005 Key switch 15319 ASM 007 Charging port cover 15319 ASM 008 Frame ...

Page 31: ...rging port 15319 MIS 012 Motor 15319 MIS 013 Label sheet 15319 MIS 014 Kickstand 15319 MIS 015 Throttle switch assembly 15319 MIS 016 Brake switch assembly 15319 MIS 018 Tool kit 15319 MIS 017 Brake cable 15319 MIS 019 Foot pegs QTY 2 15319 MIS 008 Rear tire assembly 15319 MIS 006 Circuit breaker 15319 MIS 007 Front tire and hub ...

Page 32: ...ANTY DO NOT RETURN THE MINIMOTO Maxii Bike TO THE STORE IF YOU ARE MISSING PARTS OR NEED ASSISTANCE PLEASE CONTACT US TOLL FREE 1 800 434 6178 8 AM TO 4 PM EST Monday through Friday excluding holidays OR contact us by email at customerservice teamminimoto com SKU 15319 15319 Toy Quest Los Angeles CA 90064 All Rights Reserved Made in China TM Honda Motor Co Ltd American Honda Motor Co Inc www toyqu...