Minuteman Kleen Sweep 25W, Instruction Manual

Page 1: ...Instruction manual Kleen Sweep 25W 625821...

Page 2: ...nly original spare parts can guarantee long reliable equipment operation We re serve the right to make technical im provements Valid from January 2009 Minuteman International Inc 14N845 U S Route 20 P...

Page 3: ...ized modification of the machine Moreover any claim for war ranty cannot be accepted if damages of the machine are caused by fitting parts or accessories without Minuteman s pri or and explicit consen...

Page 4: ...a chine 16 4 Technical Data 18 5 Maintenance and Service 20 5 1 System maintenance 20 5 2 Proof of Maintenance 21 5 3 Maintenance Plan 22 5 4 Battery system 26 5 4 1 Charging batteries 27 5 4 2 Total...

Page 5: ...nition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring...

Page 6: ...charged properly by implementing the initial battery charge routine Please pay attention to the operating manual provided with the charging unit as well as the manual from the battery manufactur er M...

Page 7: ...e aggressive and corrosive cleaning agents Allow the machine to dry after being cleaned e g over the weekend Only start the machine up when all the safety equipment has been in stalled and brought to...

Page 8: ...the applicable laws and lo cal regulations when disposing of waste Used batteries with the recycling symbol contain reusable commodi ties In accordance with symbol with the crossed out bin these batt...

Page 9: ...ine where eas ily legible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Rating plate Fig 1 2 Filter shaker Fig 1 3 Read and observe the operating manual Fig 1 4 Maximum...

Page 10: ...10 Safety Information Fig 1 1 7 6 2 4 3 5...

Page 11: ...d lock in place with the bolt 6 The Kleen Sweep 25W is now ready to operate Fig 2 2 2 Instruction Instructions to operators are required before putting the machine into service Only technicians from y...

Page 12: ...ide brush and press the button Fig 3 2 for the side brush once The green control lamp goes out 3 Actuate the drive bar Fig 3 3 on the handle the machine starts to work Start work immediately after act...

Page 13: ...er Fig 4 3 The finer dust picked up is drawn up by the suction turbine fed into the filter system Fig 4 4 and filtered out Only dust free air is fed back into the ambient air The machine is equipped w...

Page 14: ...ush drive side brush drive and suction turbine 2 ON OFF button for rotary brush drive side brush drive and suction turbine 3 Control lamp for side brush drive 4 ON OFF button for side brush drive 5 Co...

Page 15: ...e is ready to operate If the side brush is overloaded a safety shutdown is triggered and the control lamp flashes ON OFF button for side brush drive Fig 5 3 The button can be used to switch off the si...

Page 16: ...16 Operation 3 2 2 Operating elements on the machine 1 Knurled screws for the handle 2 Shaking device lever 3 Sweepings container lock 4 Side brush lever 5 Charger cable flap Fig 6 1 2 3 4 5 1...

Page 17: ...uum switch the shaking device le ver several times quickly to the left and right Sweepings container lock Fig 6 3 Pull the lock lever up in order to remove the sweepings container Side brush lever Fig...

Page 18: ...ner kg 25 Rotary brush width cm 40 Rotary brush diameter cm 19 Area coverage theoretic m h 2400 Sweeper s container volume Liter 40 Filter surface m 1 2 Nominal voltage V 24 Power consumption rotary b...

Page 19: ...ssure level LpA at the ear of the operator measured according to DIN IEC 60335 2 72 under normal working conditions dB A 78 Measurement inaccuracy KpA dB A 2 Vibration The weighted effective value of...

Page 20: ...sures the machine has a long ser vice life Minuteman system maintenance provides individual modules explaining the special technical work to be carried out and prescribes the intervals at which the wo...

Page 21: ...____ operating hours System Maintenance I 625 operating hours Workshop Stamp completed on at _________________ operating hours System Maintenance II 750 operating hours Workshop Stamp completed on at...

Page 22: ...the sweeper s container o Clean the brush space o Check the filter in the dust vacuum clean if necessary o Check the rotary brush and side brush clean if necessary o Check the sweeping pattern readjus...

Page 23: ...ice center Activity Interval Every 125 operating hours Check the rotary brush and side brush change if necessary o Check the sweeping pattern readjust if necessary o Check the gasket on the filter sup...

Page 24: ...rdance with Minuteman routine maintenance I o Check the function of the charger o Check the function of the operating panel o Check the steering castor in respect of its running surface and bearing pl...

Page 25: ...lean the side brush drive from coal dust check the carbon brushes run smoothly and for signs of wear change the carbon brushes if necessary o Clean the rotary brush drive from coal dust check the carb...

Page 26: ...g straps 7 Batteries 8 Hood 9 Connection plan Batteries may only be handled and changed by properly skilled maintenance person nel The charge control indicator Fig 7 2 indicates the charge status of t...

Page 27: ...batteries lying around recharge them immediately For information on servicing driving bat teries refer to operating manual 88 60 2556 5 4 4 Removing the batteries 1 Park the machine on a level area o...

Page 28: ...28 Maintenance and Service 5 5 Side brushes 1 Side brushes 2 Wing bolt 3 Carrier 4 Hood 5 Adjusting bolt 6 Counternut 7 Locking bolt Fig 8 1 3 2 5 4 6 7...

Page 29: ...lt Fig 8 7 and open the hood Fig 8 4 2 Loosen the counternut Fig 8 6 and adjust the sweeping pattern by turn ing the adjusting bolt Fig 8 5 clock wise and counterclockwise so that it touches the floor...

Page 30: ...d Service 5 6 Rotary brush 1 Rotary brush 2 Fillister head self tapping screws 3 Rotary brush segment 4 Sealing strips 5 Sweeping pattern adjusting lever 6 Timing belt 7 Hood 8 Locking bolt Fig 9 2 3...

Page 31: ...rush to run while standing still for a short time 5 Switch the machine off raise the front a little and pull it back 6 When adjusted correctly there must be an approx 50 mm wide sweeping pattern on th...

Page 32: ...32 Maintenance and Service 5 7 Dust vacuum 1 Filter 2 Sealing strip 3 Filter support frame 4 Shaking device 5 Wing bolts 6 Holder Fig 10 1 6 3 4 5 2...

Page 33: ...trip Fig 10 2 must point towards the suction turbine 6 Hook the filter support frame in the holder Fig 10 6 and fix in place with the wing bolts 7 Reinstall the sweeper s container 5 7 2 Changing the...

Page 34: ...34 Maintenance and Service 5 8 Sweeper ss container 1 Sweeper s container 2 Locking mechanism 3 Seal 4 Handle Fig 11 1 3 2 4...

Page 35: ...nmental laws 3 Reinstall the sweeper s container and press it against the locking mechanism until it audibly latches into place 5 8 2 Changing the seal Check the seal Fig 10 3 weekly for signs of wear...

Page 36: ...36 Maintenance and Service...

Page 37: ...th requirement of the Directive 98 37 EC and to the requirements of the other relevant Directives 89 336 EEC For the relevant implementation of the safety and health requirements mentio ned in the Dir...

Page 38: ...placement filters and or prefilters not manufactured by Minuteman or its designated licensees will void all warranties expressed or implied A potential health hazard exists without original equipment...

Page 39: ...wo years labor ninety days travel Not to exceed two hours Exceptions Port A Scrub one year parts six months labor MPV 13 one year parts MPV 14 and 18 two years parts one year labor Rapid Air blower on...

Page 40: ...Excellence Meets Clean Minuteman International Inc 14N845 U S Route 20 Pingree Grove II 60140 8893 U S A Phone 630 627 6900 Fax 630 627 1130 988729UM REV 02 09...