Minuteman PowerBoss 36, Operation Service Parts Care

Page 1: ...PowerBoss 36 Sweeper OPERATION SERVICE PARTS CARE Model PB36000 PB360000QP ...

Page 2: ...TABLE OF CONTENTS Page Safety Instructions 1 Electrical Requirements 2 Control Panel Identification 3 4 5 Operating Instructions 6 Maintenance of Machine 7 Main Components 8 thru 21 Wiring Diagram 22 23 ...

Page 3: ...tions are removed before performing any maintenance procedures Store or park this machine on a level surface only These machines are designed for level floor operation only DO NOT OPERATE on ramps or inclines Battery acid can cause burns When working on or around batteries wear protective cloth ing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of batteries Chargi...

Page 4: ... not lay tools or metal objects on top of batteries BATTERY INSTALLATION 1 Install battery as shown in figure 1 below CHARGING OF BATTERIES Charging of batteries generates explosive gases DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT DO NOT SMOKE Make sure the charger is turned off before disconnecting it from the batteries Charge the batteries in a well ventilated area Fluid leve...

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Page 6: ...1 Emergency Stop Switch 2 Hour Meter Battery Fuel Gauge 3 Key Switch optional 4 Main Broom Lift Control 5 Forward Speed Control Parking Brake Lever 6 Power Switch 4 ...

Page 7: ...m Interrupt Filter Cleaning Control 8 Side Broom Lift Control 9 Side Broom Motor Circuit Breaker 10 Main Broom Motor Circuit Breaker 11 Cup Holder Battery InspectionAccess Panel 12 Battery Charging Connector 5 ...

Page 8: ...e 4 for sweeping The engagement of the lever in the second upmost raised position is for sweeping low cut closed loop type commercial carpet Fully raised position if for transport Vacuumed dust control lever ref lever 7 page 4 when sweeping wet areas or wet garbage also during transport of the machine from place to place This lever should be in the raised position To shake dust from the panel filt...

Page 9: ...om can be adjusted by loosening nut 1 removing cotter pin 2 and removing clevis pin 3 Clockwise rotation of yoke 4 will decrease brush contact counter clockwise will increase HOPPER To empty hopper Slide hopper out from side of machine as shown ...

Page 10: ...nt Screw 4 450207 4 Latch 5 833436 1 Tilt Cable ACS 6 712536 5 SCR MCH 10 24 x 62 SS 7 711373 4 Nut Hex 1 4 20 Nyloc 8 710587 2 1 4 20 x 1 5 Flat Head Screw 9 712319 2 31 x 78 Finish Washer 10 711505 4 Flat Washer 1 4 11 715183 1 Decal Instruction 12 712638 5 Nut Hex 10 24 Nyloc SS 13 711501 8 Washer 6 8 ...

Page 11: ...Switch Bracket 6 710180 2 SCR MCH 1 4 20 x 75 7 711373 2 Nut Hex 1 4 20 Nyloc 8 715268 1 Decal PowerBoss 9 715269 1 Decal 36 Parts List Item Part No Qty Description 1 361001 1 Rear Cover 2 361266 1 Stiffener Rear 3 828893 7 Pop Rivet 4 361263 2 Pocket Pull 5 361277 1 Switch Bracket 6 710180 2 SCR MC 1 4 20 x 75 STPL 7 711373 2 Nut Nyloc 1 4 20 9 ...

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Page 13: ... 75 Truss Head 12 361046 1 Right Side Dust Cover 13 361105 1 Pivot Bar Weldment 14 361183 1 CrankArm 15 711592 1 Washer Nylon 16 711668 1 Clevis Pin 17 833374 1 Pin Hair 18 711380 1 3 8 16 Hex Nyloc Nut 19 711507 3 WSR Flat 37 x 1 12 x 06 20 760594 1 Extension Spring 21 711228 2 5 16 18 x 75 H H Bolt 22 711558 2 5 16 Internal Lock Washer 23 809171 1 HingeCover 24 712536 5 10 24 x 62 S S Screw 25 7...

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Page 15: ...827666 4 Pop Rivet 21 361036 1 Hole Reinforcement 22 361009 1 Vacuum Filter Lid 23 361014 2 Gasket 24 361013 2 Long Gasket 25 361012 1 Panel Filter 26 361010 1 Vacuum Filter Base 27 361187 1 Filter Base Gasket 28 361024 1 Filter Bracket Weldment 29 450021 1 Hinge 30 711373 5 Nut Hex 1 4 20 Nyloc 31 710180 5 SCR MCH 1 4 20 x 75 32 33 760263 1 Foam Tape 5 34 260180 1 U Channel 5 35 711228 4 BLT HH 5...

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Page 17: ...yloc Nut 39 361229 1 Idler Tension Spring 40 361046 1 Right Side Dust Cover 41 361252 2 3 16 Sq x 5 Key 42 361188 1 Pulley Brush Drive 43 361254 2 Bearing 669 ID Item Part No Qty Description 44 361251 1 Main Brush Drive Shaft 45 711905 2 Rollpin 3 8 x 1 25 46 711004 2 1 4 20 x 25 Setscrew 47 361212MCH 1 Brush Drive Hub 48 361209MCH 1 Brush Arm 49 711014 1 10 24 x 25 Setscrew 50 711904 1 Rollpin 25...

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Page 19: ...er 26 361022 1 Right Side Plate Weldment 27 361053 1 Triangle Support 28 712565 5 1 4 20 x 5 8 Truss Head Screw 29 361052 1 Front Hopper Support 30 711506 4 5 16 Flat Washer 31 710180 12 1 4 20 x 75 Truss Head Screw 32 361214 1 Nylon Bushing 33 711373 2 1 4 20 Nyloc Nut 34 710584 2 1 4 20 x1 Flat Head Screw 35 361202 2 4 Rubber Flap 36 361204 2 4 Retainer Strip 37 710255 7 10 32 x 62 Truss Head Sc...

Page 20: ...andle Swivel 14 361192 1 Cable Traction Drive 15 711713 3 Retaining Ring E Ext 50 16 711594 3 WSR Flat 56 x 88 x 03 17 711212 3 BLT HH 1 4 20 x 1 50 18 361191 1 Cable Broom Lift 19 361133 1 Dashboard Bracket R H 20 809311 3 Cotter Pin 7 64 Dia x 1 21 711524 3 WSR Wave 515 x 870 x 01 22 361122 3 Lever Pin Weldment 23 361124 3 Lever Weldment 24 711319 3 Nut Hex 5 16 18 STPL 25 760592 3 Knob Oval Tap...

Page 21: ...361262 2 Edging 3 361159 1 Hopper Flap 4 361160 1 Flap Flange 5 711202 8 1 4 20 x 5 HH Screw 6 361173 1 Seal Plate 7 361172 1 Hopper Seal 8 712816 5 10 24 x 37 Screw 9 710329 2 8 32 x 5 Screw 10 361245 1 Latch Keeper 11 711372 2 8 32 Nyloc Nut 12 361175 2 Pocket Pull 19 ...

Page 22: ...raction Drive Pulley 11 361144 1 Pulley 3L 2 OD x 3 4 ID 12 361233 1 3 16 x 3 16 x 1 5 Key 13 711316 4 1 4 20 Hex Nut 14 711544 4 1 4 Helical Washer 15 361163 1 Brake Bracket 16 711204 4 1 4 20 x 3 4 HH Bolt 17 711376 1 1 2 13 Nyloc Nut 18 361166 1 Pivot Arm Weldment 19 361193 1 3 8 x 4 1 4 Clevis Pin 20 712111 1 1 2 13 x 4 25 HH Bolt 21 712303 2 56 x 1 375 x 10 Flat Washer 22 361226 1 Clutch Whee...

Page 23: ...To adjust drive system loosen nuts 1 and turn nut 2 clockwise to increase forward speed Coun terclockwise to decrease 21 ...

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Page 27: ... All warranteed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman International Inc assumes no responsibility for any special incidental or consequential damages This li...