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Parts List

Item

Part No.

Qty.

Description

1

361011

1

Filter Base Cover

2

711104

16

#10 Self Tapping Screw

3

361041

1

Battery Tray Weldment

4

72-416-10

13

1/4-20 x 5/8 HH T.C.

5

361115

1

CBL Hdlg. Brkt. Weldment

6

361153

1

Charger Plug Housing

7

361068

1

Motor Mount Bracket

8

712042

4

5/16-18 x 5/8 Wizz Hd. Hex Bolt

9

742204

1

Charge Connector, Yellow

10

361135

1

Charge Plug Bracket

11

740128

2

Switch

12

711373

2

1/4-20 Nyloc Nut

13

361257

1

Charger Plug Housing Lid

14

710307

4

6-32 x .87 Screw

15

711430

2

Tinnerman Plate

16

711210

2

1/4-20 x 1.25 HH Bolt

17

361186

2

Yoke

18

711715

1

Retaining Ring

19

361280

1

Linkage Rod

20

809311

4

Cotter Pin - Hair

21

361281

2

Threaded Rod

22

711668

1

3/8 x 1 Clevis Pin

23

711420

1

5/16-18 Hex Jam Nut

24

361206

1

Main Broom

25

361235

1

Pulley, Single Flange

26

361236

1

Arm, Brush Wheel

27

361059

1

Major Axle Weldment

28

711241

1

3/8-16 x 3/4 HH Bolt

29

711508

1

Flat Washer .44 x 1.00 x .08

30

712074

1

1/2-13 x 2 HH Bolt

31

711376

1

1/2-13 Nyloc Nut

32

711509

4

Flat Washer 1/2

33

711808

1

Cotter Pin

34

711210

1

1/4-20 x 1.25 HH Bolt

35

711577

1

Flat Washer .26 x .5 x .06

36

361200

1

Idler Arm Weldment

37

361223

1

Idler Pulley

38

711375

1

3/8-16 Nyloc Nut

39

361229

1

Idler Tension Spring

40

361046

1

Right Side Dust Cover

41

361252

2

3/16 Sq. x .5 Key

42

361188

1

Pulley, Brush Drive

43

361254

2

Bearing .669 ID

Item

Part No.

Qty.

Description

44

361251

1

Main Brush Drive Shaft

45

711905

2

Rollpin 3/8 x 1.25

46

711004

2

1/4-20 x .25 Setscrew

47

361212MCH

1

Brush Drive Hub

48

361209MCH

1

Brush Arm

49

711014

1

10-24 x .25 Setscrew

50

711904

1

Rollpin .25 x 1.5

51

361224

1

Brush Arm Pulley

52

712301

1

Flat Washer .37 x .87 x .06

53

711241

1

3/8-16 x .75 HH Bolt

54

62-132-A

1

Spacer

55

712560

4

1/4-20 x 1/2 Truss Hd. Screw

56

711247

1

3/8-16 x 2 HH Bolt

57

711391

1

3/8-16 Nut

58

361207

1

Side Broom

59

361221

1

Clevis Pin .25 x 1.5

60

831279

2

Grommet

61

711374

2

5/16-18 Nyloc Nut

62

762256PLT

1

Nut Adjust

63

711717

1

Retaining Ring

64

361080

1

Side Broom Arm

65

361271

1

Strap Set

66

361264

1

Battery Tray

67

320271

1

90 Nozzle Body

68

320272

1

Nylon Lock Nut

69

450076

1

Crimp Clamp SS 185R

70

260224

1

Hose, Clear 18”

71

320273

1

Hose Shut-Off Clamp

73

361201

1

Bushing

74

712310

1

Washer, Flat .52 x .87 x. 06

75

742268

1

Side Broom Motor, 12V

76

361249

1

Bearing Housing Weldment

77

361230

1

Shaft, Side Broom

78

361239

1

Hub, 10mm Bore

79

361238

1

Spider Sox

80

361237

1

Hub, 5/8 Bore

81

361231

2

Bearing, 5/8 Bore

82

361241

1

Cover, Side Broom

83

711104

2

SCR-MC 10 x .5

84

361255

3

M6 x 1 HH Bolt

85

715182

1

Decal, 12V

86

361277

1

Motor Cover

Summary of Contents for PowerBoss 36

Page 1: ...PowerBoss 36 Sweeper OPERATION SERVICE PARTS CARE Model PB36000 PB360000QP ...

Page 2: ...TABLE OF CONTENTS Page Safety Instructions 1 Electrical Requirements 2 Control Panel Identification 3 4 5 Operating Instructions 6 Maintenance of Machine 7 Main Components 8 thru 21 Wiring Diagram 22 23 ...

Page 3: ...tions are removed before performing any maintenance procedures Store or park this machine on a level surface only These machines are designed for level floor operation only DO NOT OPERATE on ramps or inclines Battery acid can cause burns When working on or around batteries wear protective cloth ing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of batteries Chargi...

Page 4: ... not lay tools or metal objects on top of batteries BATTERY INSTALLATION 1 Install battery as shown in figure 1 below CHARGING OF BATTERIES Charging of batteries generates explosive gases DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT DO NOT SMOKE Make sure the charger is turned off before disconnecting it from the batteries Charge the batteries in a well ventilated area Fluid leve...

Page 5: ......

Page 6: ...1 Emergency Stop Switch 2 Hour Meter Battery Fuel Gauge 3 Key Switch optional 4 Main Broom Lift Control 5 Forward Speed Control Parking Brake Lever 6 Power Switch 4 ...

Page 7: ...m Interrupt Filter Cleaning Control 8 Side Broom Lift Control 9 Side Broom Motor Circuit Breaker 10 Main Broom Motor Circuit Breaker 11 Cup Holder Battery InspectionAccess Panel 12 Battery Charging Connector 5 ...

Page 8: ...e 4 for sweeping The engagement of the lever in the second upmost raised position is for sweeping low cut closed loop type commercial carpet Fully raised position if for transport Vacuumed dust control lever ref lever 7 page 4 when sweeping wet areas or wet garbage also during transport of the machine from place to place This lever should be in the raised position To shake dust from the panel filt...

Page 9: ...om can be adjusted by loosening nut 1 removing cotter pin 2 and removing clevis pin 3 Clockwise rotation of yoke 4 will decrease brush contact counter clockwise will increase HOPPER To empty hopper Slide hopper out from side of machine as shown ...

Page 10: ...nt Screw 4 450207 4 Latch 5 833436 1 Tilt Cable ACS 6 712536 5 SCR MCH 10 24 x 62 SS 7 711373 4 Nut Hex 1 4 20 Nyloc 8 710587 2 1 4 20 x 1 5 Flat Head Screw 9 712319 2 31 x 78 Finish Washer 10 711505 4 Flat Washer 1 4 11 715183 1 Decal Instruction 12 712638 5 Nut Hex 10 24 Nyloc SS 13 711501 8 Washer 6 8 ...

Page 11: ...Switch Bracket 6 710180 2 SCR MCH 1 4 20 x 75 7 711373 2 Nut Hex 1 4 20 Nyloc 8 715268 1 Decal PowerBoss 9 715269 1 Decal 36 Parts List Item Part No Qty Description 1 361001 1 Rear Cover 2 361266 1 Stiffener Rear 3 828893 7 Pop Rivet 4 361263 2 Pocket Pull 5 361277 1 Switch Bracket 6 710180 2 SCR MC 1 4 20 x 75 STPL 7 711373 2 Nut Nyloc 1 4 20 9 ...

Page 12: ...10 ...

Page 13: ... 75 Truss Head 12 361046 1 Right Side Dust Cover 13 361105 1 Pivot Bar Weldment 14 361183 1 CrankArm 15 711592 1 Washer Nylon 16 711668 1 Clevis Pin 17 833374 1 Pin Hair 18 711380 1 3 8 16 Hex Nyloc Nut 19 711507 3 WSR Flat 37 x 1 12 x 06 20 760594 1 Extension Spring 21 711228 2 5 16 18 x 75 H H Bolt 22 711558 2 5 16 Internal Lock Washer 23 809171 1 HingeCover 24 712536 5 10 24 x 62 S S Screw 25 7...

Page 14: ...12 ...

Page 15: ...827666 4 Pop Rivet 21 361036 1 Hole Reinforcement 22 361009 1 Vacuum Filter Lid 23 361014 2 Gasket 24 361013 2 Long Gasket 25 361012 1 Panel Filter 26 361010 1 Vacuum Filter Base 27 361187 1 Filter Base Gasket 28 361024 1 Filter Bracket Weldment 29 450021 1 Hinge 30 711373 5 Nut Hex 1 4 20 Nyloc 31 710180 5 SCR MCH 1 4 20 x 75 32 33 760263 1 Foam Tape 5 34 260180 1 U Channel 5 35 711228 4 BLT HH 5...

Page 16: ...14 ...

Page 17: ...yloc Nut 39 361229 1 Idler Tension Spring 40 361046 1 Right Side Dust Cover 41 361252 2 3 16 Sq x 5 Key 42 361188 1 Pulley Brush Drive 43 361254 2 Bearing 669 ID Item Part No Qty Description 44 361251 1 Main Brush Drive Shaft 45 711905 2 Rollpin 3 8 x 1 25 46 711004 2 1 4 20 x 25 Setscrew 47 361212MCH 1 Brush Drive Hub 48 361209MCH 1 Brush Arm 49 711014 1 10 24 x 25 Setscrew 50 711904 1 Rollpin 25...

Page 18: ......

Page 19: ...er 26 361022 1 Right Side Plate Weldment 27 361053 1 Triangle Support 28 712565 5 1 4 20 x 5 8 Truss Head Screw 29 361052 1 Front Hopper Support 30 711506 4 5 16 Flat Washer 31 710180 12 1 4 20 x 75 Truss Head Screw 32 361214 1 Nylon Bushing 33 711373 2 1 4 20 Nyloc Nut 34 710584 2 1 4 20 x1 Flat Head Screw 35 361202 2 4 Rubber Flap 36 361204 2 4 Retainer Strip 37 710255 7 10 32 x 62 Truss Head Sc...

Page 20: ...andle Swivel 14 361192 1 Cable Traction Drive 15 711713 3 Retaining Ring E Ext 50 16 711594 3 WSR Flat 56 x 88 x 03 17 711212 3 BLT HH 1 4 20 x 1 50 18 361191 1 Cable Broom Lift 19 361133 1 Dashboard Bracket R H 20 809311 3 Cotter Pin 7 64 Dia x 1 21 711524 3 WSR Wave 515 x 870 x 01 22 361122 3 Lever Pin Weldment 23 361124 3 Lever Weldment 24 711319 3 Nut Hex 5 16 18 STPL 25 760592 3 Knob Oval Tap...

Page 21: ...361262 2 Edging 3 361159 1 Hopper Flap 4 361160 1 Flap Flange 5 711202 8 1 4 20 x 5 HH Screw 6 361173 1 Seal Plate 7 361172 1 Hopper Seal 8 712816 5 10 24 x 37 Screw 9 710329 2 8 32 x 5 Screw 10 361245 1 Latch Keeper 11 711372 2 8 32 Nyloc Nut 12 361175 2 Pocket Pull 19 ...

Page 22: ...raction Drive Pulley 11 361144 1 Pulley 3L 2 OD x 3 4 ID 12 361233 1 3 16 x 3 16 x 1 5 Key 13 711316 4 1 4 20 Hex Nut 14 711544 4 1 4 Helical Washer 15 361163 1 Brake Bracket 16 711204 4 1 4 20 x 3 4 HH Bolt 17 711376 1 1 2 13 Nyloc Nut 18 361166 1 Pivot Arm Weldment 19 361193 1 3 8 x 4 1 4 Clevis Pin 20 712111 1 1 2 13 x 4 25 HH Bolt 21 712303 2 56 x 1 375 x 10 Flat Washer 22 361226 1 Clutch Whee...

Page 23: ...To adjust drive system loosen nuts 1 and turn nut 2 clockwise to increase forward speed Coun terclockwise to decrease 21 ...

Page 24: ...22 ...

Page 25: ...23 ...

Page 26: ......

Page 27: ... All warranteed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman International Inc assumes no responsibility for any special incidental or consequential damages This li...

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