Minuteman PowerBoss 3800, Operation Service Parts Care

Page 1: ...Model 383500 PowerBoss 3800 Rider Sweep System Plus OPERATION SERVICE PARTS CARE Revised 2 02...

Page 2: ...n BroomAdjustment 3 Main Broom Replacement 4 Side BroomAdjustment 5 Side Broom Replacement 5 Filter Replacement 5 Filter Cleaning 5 Components 6 7 8 MainAssembly 9 10 11 Hopper Track 12 Main BroomAsse...

Page 3: ...materials or vapors Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Make sure the Red Emergency Disconnect Button is pressed and the battery connect...

Page 4: ...ogether and store Fig 4 8 Electrical Connection Connect power and circular connectors from Sweeper to the mating connectors under the main machine REMOVAL INSTRUCTIONS 1 Turn Sweeper power on When Swe...

Page 5: ...ter Sweeper pivots down move Presweep Switch to neutral middle position 3 Depress Red Emergency Disconnect Switch on 3800 Rider 4 Pull hopper from front of machine using finger hold on bottom of hoppe...

Page 6: ...g plate Be sure to insert rotating hub into broom cylinder Fig 6 6 Close and latch left hand side door SIDE BROOM ADJUSTMENT The side broom height may be adjusted at either the attachment point on the...

Page 7: ...Air flow direction is up 3 Replace lid FILTER CLEANING Clean panel filter according to the instructions on the panel filter see below Tapping Tap gently on flat surface dirty side down Air Direct com...

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Page 12: ...l Compartment 35 383693 2 Retainer Duct Front Back 36 383694 2 Retainer Duct Side Additional 383500 Figures on Page 11 383500 MAIN ASSEMBLY Item Part No Qty Description 37 383695 1 Retainer Back 38 38...

Page 13: ...11 383500 MAIN ASSEMBLY...

Page 14: ...LH 2 383629 1 Sleeve Bearing 3 8 ID x 5 8 0D 3 3322190 1 Insert 5 16 18 UNC 4 3400943 1 Shoulder Bolt 383630 HOPPER TRACK ASSY RH Item Part No Qty Description 1 383629 1 Sleeve Bearing 3 8 ID x 5 8 OD...

Page 15: ...ainer Hopper Flap 5 383547 1 Flap Hopper 6 383548 1 Hopper Seal Attachment Bracket 7 383682 1 Hopper Seal 8 383692 1 Hopper Seal Retainer 9 711160 3 10 5 8 Hi Lo 10 711503 3 10 WSR 11 712537 3 10 24 x...

Page 16: ...11 383595 1 Pulley L Timing 36 Tooth 12 383597 1 Belt Timing 3 8 62 Groove 13 383598 1 Belt Timing 3 8 56 Groove 14 383687 1 Overspray Guard 15 383697 1 Overspray Guard Retainer 16 710584 8 SCR MC 20...

Page 17: ...650 1 Cover Housing 5 383703 1 Side Broom Mount Assy 6 711124 4 Pan Head ST 10 x 37 7 711505 4 WSR 8 711554 7 WSR Internal Lock ID 9 742781 1 Motor Right Angle Gear 10 3322188 4 Insert 20 UNC 11 33221...

Page 18: ...16 383677 CART ASSEMBLY Item Part No Qty Description 1 383670 1 Cart Weldment 2 430029 2 Caster 3 711439 2 Nut 3 8 16...

Page 19: ...1 383661 1 Side Cover Weldment RH 2 383681 1 Side Seal 3 383690 1 Front Retainer 4 383691 1 Side Retainer 5 712536 5 10 24 x 75 SS Truss Hd SCR 6 712565 2 SCR MC 20 x 63 SS 7 712638 5 Nut Hex 10 24 Ny...

Page 20: ...Door LH 3 383680 1 Front Seal LH 4 383681 1 Side Seal 5 383690 1 Front Retainer 6 383691 1 Side Retainer 7 712536 5 10 24 x 75 SS Truss Hd SCR 8 712565 6 SCR MC 20 x 63 SS 9 712638 5 Nut Hex 10 24 Ny...

Page 21: ...19 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 22: ...20 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 23: ...become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of mer...