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10

Item

Part No.

Qty.

Description

1

383502

1

Lid, 3800 Presweep

2

383503

1

Filter Assy.

3

383505

1

Gasket, Dust Duct

4

383507

1

Fan/Fan Housing Assy.

5

383508

1

Hose, Dust Control

6

383511

1

Presweep Mainframe Weldment

7

383524

2

Hinge Pin

8

383525

1

Presweep Mtg. Frame

9

383535

2

Hitch Pin Wmt.

10

383540

1

Hopper Assy.

11

383560

1

Main Broom Arm Assy.

12

383596

1

Pulley, “L” Timing, 20 Tooth

13

383601

1

Stabdard Broom, Proex & Wire

14

383602

1

Optional Broom, Proex

15

383603

1

Optional Broom, Nylon

16

383610

1

Hose Mtg. Wmt.

17

383615

3

Standoff, Duct

18

383616

1

Seal Attachment Plate

19

383617

1

Intake Ring Wmt.

20

383620

1

Intake Duct

21

383621

2

Retainer, Bottom

22

383625

1

Hopper Track Assy. LH

23

383630

1

Hopper Track Assy, RH

24

383635

1

Side Broom Assy.

25

383655

1

Side Cover Assy., LH

26

383660

1

Side Cover Assy., RH

27

383677

2

Cart Assy.

28

383678

1

Mounting Plate

29

383679

2

Mounting Bracket

30

383683

1

Seal, Duct Front/Back

31

383684

2

Seal, Duct Side

32

383685

1

Seal, Rear

33

383686

1

Seal, Duct Front/Back

34

383688

2

Seal, Compartment

35

383693

2

Retainer, Duct Front/Back

36

383694

2

Retainer, Duct Side

(Additional 383500 Figures on Page 11.)

383500 MAIN ASSEMBLY

Item

Part No.

Qty.

Description

37

383695

1

Retainer Back

38

383700

1

Lid Screen

39

383701

1

Broom Stop Weldment

40

383710

1

Rod-Threaded 3/8-16 x 2 1/2

41

450207

4

Flex Latch

42

711160

8

#10 x 5/8 Hi-Lo

43

711373

9

Nut, Hex 1/4-20 Nyloc ZP

44

711374

6

Nut-Nloc x 5/16-18

45

711425

10

Nut, Hex 1/4-20 Wiznut

46

711544

6

WSR-Helical 1/4

47

711575

6

WSR-Flat .31 x .75 x .06ST

48

712083

8

Bolt Flgd Wizz Loc 3/8-16

49

712103

1

Clevis Pin, 3/8 x 3

50

712537

6

10-24 .75 SS Truss Hd. SCR

51

712575

6

BLT-HH 5/16-18 - .75

52

741200

1

Timer

53

741300

2

Terminal Block

54

742702

1

Motor

55

742712

1

Actuator, Brush 3800 Rider

56

743031

1

Switch, DPDT

57

808744

2

Hose Clamp

58

3305001

1

Shaker Assy.

59

3315204

3

Solenoid

60

3400032

8

SCR-Hex 3/8 - 16 x .75 ZP

61

3400035

4

Bolt-HH 5/16-18 x 1

62

3400036

4

Bolt-HH 5/16-18 x 3/4

63

3400043 10

Bolt-HH 1/4-20 x 1/2 Gr 5

64

340070

4

Nut, Hex 5/16-18 ZP

65

3400071

6

Nut, Hex 1/4-20

66

3400087

2

3/8 Flat WSR

67

3400088 12

5/16 Flat WSR

68

3400102

8

5/16 Lock WSR

69

3400125

2

Rue Ring - 1/4 Heavy ZP

70

3400266

1

Clevis Pin, 3/8 x 2

71

3400338

2

Nut 3/8-16 SS

Summary of Contents for PowerBoss 3800

Page 1: ...Model 383500 PowerBoss 3800 Rider Sweep System Plus OPERATION SERVICE PARTS CARE Revised 2 02...

Page 2: ...n BroomAdjustment 3 Main Broom Replacement 4 Side BroomAdjustment 5 Side Broom Replacement 5 Filter Replacement 5 Filter Cleaning 5 Components 6 7 8 MainAssembly 9 10 11 Hopper Track 12 Main BroomAsse...

Page 3: ...materials or vapors Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Make sure the Red Emergency Disconnect Button is pressed and the battery connect...

Page 4: ...ogether and store Fig 4 8 Electrical Connection Connect power and circular connectors from Sweeper to the mating connectors under the main machine REMOVAL INSTRUCTIONS 1 Turn Sweeper power on When Swe...

Page 5: ...ter Sweeper pivots down move Presweep Switch to neutral middle position 3 Depress Red Emergency Disconnect Switch on 3800 Rider 4 Pull hopper from front of machine using finger hold on bottom of hoppe...

Page 6: ...g plate Be sure to insert rotating hub into broom cylinder Fig 6 6 Close and latch left hand side door SIDE BROOM ADJUSTMENT The side broom height may be adjusted at either the attachment point on the...

Page 7: ...Air flow direction is up 3 Replace lid FILTER CLEANING Clean panel filter according to the instructions on the panel filter see below Tapping Tap gently on flat surface dirty side down Air Direct com...

Page 8: ...6...

Page 9: ...7 FIG 5...

Page 10: ...8...

Page 11: ...9...

Page 12: ...l Compartment 35 383693 2 Retainer Duct Front Back 36 383694 2 Retainer Duct Side Additional 383500 Figures on Page 11 383500 MAIN ASSEMBLY Item Part No Qty Description 37 383695 1 Retainer Back 38 38...

Page 13: ...11 383500 MAIN ASSEMBLY...

Page 14: ...LH 2 383629 1 Sleeve Bearing 3 8 ID x 5 8 0D 3 3322190 1 Insert 5 16 18 UNC 4 3400943 1 Shoulder Bolt 383630 HOPPER TRACK ASSY RH Item Part No Qty Description 1 383629 1 Sleeve Bearing 3 8 ID x 5 8 OD...

Page 15: ...ainer Hopper Flap 5 383547 1 Flap Hopper 6 383548 1 Hopper Seal Attachment Bracket 7 383682 1 Hopper Seal 8 383692 1 Hopper Seal Retainer 9 711160 3 10 5 8 Hi Lo 10 711503 3 10 WSR 11 712537 3 10 24 x...

Page 16: ...11 383595 1 Pulley L Timing 36 Tooth 12 383597 1 Belt Timing 3 8 62 Groove 13 383598 1 Belt Timing 3 8 56 Groove 14 383687 1 Overspray Guard 15 383697 1 Overspray Guard Retainer 16 710584 8 SCR MC 20...

Page 17: ...650 1 Cover Housing 5 383703 1 Side Broom Mount Assy 6 711124 4 Pan Head ST 10 x 37 7 711505 4 WSR 8 711554 7 WSR Internal Lock ID 9 742781 1 Motor Right Angle Gear 10 3322188 4 Insert 20 UNC 11 33221...

Page 18: ...16 383677 CART ASSEMBLY Item Part No Qty Description 1 383670 1 Cart Weldment 2 430029 2 Caster 3 711439 2 Nut 3 8 16...

Page 19: ...1 383661 1 Side Cover Weldment RH 2 383681 1 Side Seal 3 383690 1 Front Retainer 4 383691 1 Side Retainer 5 712536 5 10 24 x 75 SS Truss Hd SCR 6 712565 2 SCR MC 20 x 63 SS 7 712638 5 Nut Hex 10 24 Ny...

Page 20: ...Door LH 3 383680 1 Front Seal LH 4 383681 1 Side Seal 5 383690 1 Front Retainer 6 383691 1 Side Retainer 7 712536 5 10 24 x 75 SS Truss Hd SCR 8 712565 6 SCR MC 20 x 63 SS 9 712638 5 Nut Hex 10 24 Ny...

Page 21: ...19 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 22: ...20 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 23: ...become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of mer...

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