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Contents

1. Safety precautions ................................................................................... 2
2. Installation location .................................................................................. 3
3. Transporting the unit ................................................................................ 5
4. Installing the outdoor unit ......................................................................... 6
5. Installing the refrigerant piping ................................................................. 7
6. Drainage piping work ............................................................................. 11

7. Electrical work ........................................................................................ 11
8. Test run .................................................................................................. 12
9. Special Functions .................................................................................. 13
10. System control (Fig. 10-1) ...................................................................... 14
11. Information on rating plate ..................................................................... 14

1. Safety precautions

1.2. Before installation (relocation)

 Caution:

• Be extremely careful when transporting the units. Please read and fully un-

derstand “3. Transporting the unit” before transporting the unit. Wear protec-
tive gloves to remove the unit from the packaging and to move it, as you can
injure your hands on the fins or other parts.

• Be sure to safely dispose of the packaging materials. Packaging materials, such

as nails and other metal or wooden parts may cause stabs or other injuries.

 Warning:

• The unit must not be installed by the user. Ask a dealer or an authorized

technician to install the unit. If the unit is installed incorrectly, water leakage,
electric shock, or fire may result.

• For installation work, follow the instructions in the Installation Manual and use

tools and pipe components specifically made for use with R410A refrigerant.
The R410A refrigerant in the HFC system is pressurized 1.6 times the pressure
of usual refrigerants. If pipe components not designed for R410A refrigerant
are used and the unit is not installed correctly, the pipes may burst and cause
damage or injuries. In addition, water leakage, electric shock, or fire may result.

• The unit must be installed according to the instructions in order to minimize

the risk of damage from earthquakes, typhoons, or strong winds. An incor-
rectly installed unit may fall down and cause damage or injuries.

• The unit must be securely installed on a structure that can sustain its weight.

If the unit is mounted on an unstable structure, it may fall down and cause
damage or injuries.

• If the air conditioner is installed in a small room, measures must be taken to

prevent the refrigerant concentration in the room from exceeding the safety
limit in the event of refrigerant leakage. Consult a dealer regarding the appro-
priate measures to prevent the allowable concentration from being exceeded.
Should the refrigerant leak and cause the concentration limit to be exceeded,
hazards due to lack of oxygen in the room may result.

• Ventilate the room if refrigerant leaks during operation. If refrigerant comes

into contact with a flame, poisonous gases will be released.

• All electric work must be performed by a qualified technician according to

local regulations and the instructions given in this manual. The units must be
powered by dedicated power lines and the correct voltage and circuit break-
ers must be used. Power lines with insufficient capacity or incorrect electri-
cal work may result in electric shock or fire.

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,

to connect the refrigerant pipes. If the pipes are not connected correctly, the
unit will not be properly grounded and electric shock may result.

• Use only specified cables for wiring. The connections must be made securely

without tension on the terminals. If the cables are connected or installed in-
correctly, overheating or fire may result.

• The terminal block cover panel of the outdoor unit must be firmly attached. If

the cover panel is mounted incorrectly and dust and moisture enter the unit,
electric shock or fire may result.

• When installing or moving the air conditioner, use only the specified refriger-

ant (R410A) to charge the refrigerant lines. Do not mix it with any other refrig-
erant and do not allow air to remain in the lines. Air enclosed in the lines can
cause pressure peaks resulting in a rupture and other hazards.

• Use only accessories authorized by Mitsubishi Electric and ask a dealer or

an authorized technician to install them. If accessories are incorrectly in-
stalled, water leakage, electric shock, or fire may result.

• Do not alter the unit. Consult a dealer for repairs. If alterations or repairs are

not performed correctly, water leakage, electric shock, or fire may result.

• The user should never attempt to repair the unit or transfer it to another loca-

tion. If the unit is installed incorrectly, water leakage, electric shock, or fire
may result. If the air conditioner must be repaired or moved, ask a dealer or
an authorized technician.

• After installation has been completed, check for refrigerant leaks. If refriger-

ant leaks into the room and comes into contact with the flame of a heater or
portable cooking range, poisonous gases will be released.

1.1. Before installation

 Caution:

• Do not use the unit in an unusual environment. If the air conditioner is in-

stalled in areas exposed to steam, volatile oil (including machine oil), or sulfuric
gas, areas exposed to high salt content such as the seaside, or areas where
the unit will be covered by snow, the performance can be significantly re-
duced and the internal parts can be damaged.

• Do not install the unit where combustible gases may leak, be produced, flow,

or accumulate. If combustible gas accumulates around the unit, fire or explo-
sion may result.

• The outdoor unit produces condensation during the heating operation. Make

sure to provide drainage around the outdoor unit if such condensation is
likely to cause damage.

• When installing the unit in a hospital or communications office, be prepared

for noise and electronic interference. Inverters, home appliances, high-fre-
quency medical equipment, and radio communications equipment can cause
the air conditioner to malfunction or breakdown. The air conditioner may also
affect medical equipment, disturbing medical care, and communications equip-
ment, harming the screen display quality.

• The base and attachments of the outdoor unit must be periodically checked

for looseness, cracks or other damage. If such defects are left uncorrected,
the unit may fall down and cause damage or injuries.

• Do not clean the air conditioner unit with water. Electric shock may result.
• Tighten all flare nuts to specification using a torque wrench. If tightened too

much, the flare nut can break after an extended period and refrigerant can
leak out.

s

Before installing the unit, make sure you read all the “Safety precautions”.

s

This equipment does not comply with the relevant technical standard
for the limitation of flicker and this may cause adverse effects on other
electrical appliances. Please provide an exclusive circuit for the air con-
ditioner and ensure, the max. impedance in this manual. Do not connect
other appliances to this circuit.

s

Please report to or take consent by the supply authority before connec-
tion to the system.

 Warning:

Describes precautions that must be observed to prevent danger of injury or
death to the user.

 Caution:

Describes precautions that must be observed to prevent damage to the unit.

After installation work has been completed, explain the “Safety Precautions,” use,
and maintenance of the unit to the customer according to the information in the Op-
eration Manual and perform the test run to ensure normal operation. Both the Instal-
lation Manual and Operation Manual must be given to the user for keeping. These
manuals must be passed on to subsequent users.

: Indicates a part which must be grounded.

 Warning:

Carefully read the labels affixed to the main unit.

Summary of Contents for 250 YHA-A

Page 1: ...English INSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners PUHZ RP200 250 YHA A FOR INSTALLER ...

Page 2: ... it with any other refrig erant and do not allow air to remain in the lines Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them If accessories are incorrectly in stalled water leakage electric shock or fire may result Do not alter the unit Cons...

Page 3: ... in the refrigeration oil oil deterioration may result Do not use refrigerant other than R410A refrigerant If another refrigerant is used the chlorine will cause the oil to deteriorate Use the following tools specifically designed for use with R410A refrigerant The following tools are necessary to use R410A refrigerant Contact your nearest dealer for any questions Tools for R410A Gauge manifold Fl...

Page 4: ...e overall height of the unit add the dimen sion shown as h in the drawing on the left to L1 and L2 on Table 2 Table 2 mm L1 L2 450 100 2 4 2 When installing multiple outdoor units Fig 2 8 When installing multiple units make sure to take into consideration factors such as providing enough space for people to pass through ample space between blocks of units and sufficient space for air flow as shown...

Page 5: ...openings at the base of the unit Note 1 Always use care when transporting a unit by forklift on rainy days as slip page can occur 2 Never use dangerous sudden movements such as accelerating or applying the brakes suddenly or turning the steering wheel quickly when transporting the unit by forklift 3 2 Transporting by pallet truck Fig 3 2 When using a pallet truck to transport the unit insert the f...

Page 6: ... stalled has sufficient strength If the surface is not strong enough the unit could fall over and cause damage or injury Make sure that the unit is installed so that it will be able to withstand earth quakes and strong winds Damage or injury could occur if the unit tips over due to an earthquake or strong wind Be sure to install the unit in a sturdy level surface to prevent rattling noises during ...

Page 7: ...ne foam insu lation materials specific gravity of 0 03 thickness of 9 mm or more Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut A Use two wrenches to tighten piping connections B Use leak detector or soapy water to check for gas leaks after connections are com pleted Apply refrigerating machine oil over the entire flare seat surface C Do not apply...

Page 8: ...air from the refrigerant lines After the valve work is completed tighten the valve caps to the correct torque Valve size Tightening torque N m kgf cm Valve cap Service port cap 3 8 ø9 52 22 28 220 280 12 16 1 2 ø12 7 25 31 250 310 120 160 1 ø25 4 36 44 360 440 11 5 13 9 115 139 Failure to replace and tighten the caps may result in refrigerant leakage In addition do not damage the insides of the va...

Page 9: ... less 41 50 m and less 51 60 m and less 61 70 m and less 71 120 m and less 0 9 kg 1 8 kg 2 7 kg 3 6 kg 1 2 kg 2 4 kg 3 6 kg 4 8 kg Outdoor unit RP200 RP250 At time of shipping kg 10 5 10 5 No additional charge necessary Calculate the amount of additional refrigerant charge using formula provided below Main piping Liquid line size ø9 52 overall length 0 09 Gasline ø28 58 m 0 09 kg m Branch piping L...

Page 10: ...ner from the pipes The existing piping can be reused After flaring the pipes again connect the new air conditioner The existing pipes cannot be reused Use new pipes 5 Installing the refrigerant piping 5 8 For twin triple quadruple combination Fig 5 8 When this unit is used as a FREE COMPO MULTI unit install the refrigerant piping with the restrictions indicated in the drawing on the left In additi...

Page 11: ...ting cords shall not be lighter than polychloroprene sheathed flexible cord Design 245 IEC 57 3 Use an earth wire which is longer than the other cords so that it will not become disconnected when tension is applied The earth wire should also be thicker than the power supply cord so that it can stand any surge of electricity when trouble occurs 7 2 Field electrical wiring If the wiring connecting t...

Page 12: ...ended period the insulation resistance will drop below 1 MΩ due to refrigerant accumulat ing in the compressor This is not a malfunction Perform the following procedures 1 Remove the wires from the compressor and measure the insulation resistance of the compressor 2 If the insulation resistance is below 1 MΩ the compressor is faulty or the resist ance dropped due the accumulation of refrigerant in...

Page 13: ...W4 2 ON After performing the test run set SW4 1 to OFF After power is supplied a small clicking noise may be heard from the inside of the outdoor unit The electronic expansion valve is opening and closing The unit is not faulty A few seconds after the compressor starts a clanging noise may be heard from the inside of the outdoor unit The noise is coming from the check valve due to the small differ...

Page 14: ...ltaneous twin Refrigerant address 01 G Simultaneous triple Refrigerant address 02 ON OFF 3 4 5 6 E SW 1 3 6 ON OFF 3 4 5 6 F SW 1 3 6 ON OFF 3 4 5 6 G SW 1 3 6 Operation according to switch setting ON OFF Start Normal Clear Normal Settings for outdoor unit ad dresses 0 to 15 SW1 Function table SW1 Function 1 Compulsory de frosting 2 Error history clear 3 4 5 6 ON 1 2 3 4 5 6 OFF TB4 TB5 TB1 TB4 TB...

Page 15: ......

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U638H03 ...

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