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BC11

 

B

ATTERY 

C

ABINET

 

 
8/27/2013 

 

15 

755-00044 R02 

7.2

 

I

NSTALLATION 

S

TEPS

 

 

7.2.1

 

E

QUIPMENT 

L

OCATION

 

Prior to installation, verify floor loading requirements and all applicable codes pertaining to the 
related equipment. Environmental conditions should also be reviewed. Battery systems require 
an  area  with  proper  ventilation  and  cooling.  An  ambient  temperature  between  20°C  to  25°C 
(68°F to 77°F) is recommended for optimum battery life and performance. The cabinet has vent 
holes  located  at  the  front  and  rear  of  the  system.  Never  install  the  cabinet  into  a  sealed 
enclosure. Clearance around the equipment should be as suggested by NEC and/or all applicable 
national and local codes. 

 

7.2.2

 

E

QUIPMENT 

M

OUNTING

 

 

1.

 

The BC11 is equipped with four casters, two swivel type casters in the front and two rigid 
type casters in the rear.  Roll the cabinet off of the skid with the provided ramp and move 
the cabinet into the desired location.  

2.

 

On the floor in the desired location, mark the location of the 6 mount holes located on the 
mounting brackets provided. 

3.

 

Move the cabinet out of the way and drill holes for the recommended hardware. 

4.

 

Move the cabinet back into place, align holes, and tighten hardware.  

5.

 

Should  any  drilling  be  performed  on  this  equipment,  make  sure  all  exposed  batteries  and 
connections are completely covered using insulated type mats. 

 

7.2.3

 

E

QUIPMENT 

G

ROUNDING

 

 

 
Terminate  a  cabinet  ground  wire  from  the  main  building  ground  source  to  the  supplied  #6-
300MCM mechanical lug located on the breaker pan. See section 6.2 for sizing recommendations. 
Wire should be sized per NEC and/or all applicable national and local codes. 

 

Before installing or maintaining this system, it is extremely important to read this 
manual  and  be  sure  that  all  system  drawings  and  schematics  are  reviewed  and 
clearly understood. If there are any questions concerning this manual or any of the 
installation  or  maintenance  procedures  and/or  requirements  please  contact  a  C&C 
Power representative before proceeding. 

 

Under  certain  conditions,  batteries  can  vent  potentially  explosive  gas  (hydrogen). 
Never enclose batteries or battery cabinets in a sealed room. 

 

Battery cabinet systems are extremely heavy. Use a minimum of two people when 
unloading and setting equipment in place. 

 

All system ground wires should be derived from the main building ground source. 

 

For multi cabinet systems, each cabinet needs to have a designated cabinet ground 
wire derived from the main building ground source. 

Summary of Contents for BC11

Page 1: ...Mitsubishi Electric Power Products Inc BC11 Battery Cabinet Installation Operation Maintenance Manual Built for Mitsubishi Electric Power Products Inc by ...

Page 2: ...8 27 2013 2 755 00044 R02 ...

Page 3: ...er Products Inc for use in conjunction with equipment provided by C C Power Inc Unauthorized reproduction in whole or in part without written permission of C C Power Inc is prohibited Copyright 2013 C C Power Inc All rights reserved C C Power Inc 395 Mission Street Carol Stream IL 60188 www ccpower com Technical Support Phone 630 617 9022 Email support ccpower com ...

Page 4: ...8 27 2013 4 755 00044 R02 ...

Page 5: ...em Specifications 12 6 1 Batteries 12 6 2 System Grounding 12 6 3 DC Output 12 6 4 General Specifications 12 7 Installation 14 7 1 Preparation 14 7 1 1 Equipment Inspection 14 7 1 2 Necessary Equipment and Tools 14 7 1 3 Installation Safety Precautions 14 7 2 Installation Steps 15 7 2 1 Equipment Location 15 7 2 2 Equipment Mounting 15 7 2 3 Equipment Grounding 15 7 2 4 DC Connections 16 7 2 5 Sys...

Page 6: ...e of the system 1 1 MANUAL SYMBOLS Warning Indicates information provided to protect the user against personal injury and or safety hazards Caution Indicates information provided to protect the user against safety hazards and or possible equipment damage Important Indicates information provided as an installation or operating instruction or tip as well as general important installation and system ...

Page 7: ...cabinet system is Hi Pot tested to UL standards at our facility prior to shipment Sales support for future equipment needs or upgrades is provided by our regional sales staff and qualified representatives All technical questions and service issues should be directed to our main office by dialing the number listed below This is a 24 hour 7 day service number After normal working hours please leave ...

Page 8: ...to install or service this equipment System installation and maintenance should always be performed with heavily insulated tools It is also recommended to wear rubber gloves boots and use insulating mats to stand on when working on this equipment Always wear eye protection when installing or maintaining batteries and or power equipment Battery cabinet systems are extremely heavy Use a minimum of t...

Page 9: ...moved prior to installing or servicing this system Do not open or mutilate batteries Opened or severely damaged batteries can release toxic electrolyte which is harmful to the skin and eyes Never lay loose cables metal parts or tools on top of batteries Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room ...

Page 10: ...able notations on the delivery receipt before signing and file a damage report with the carrier 4 3 CONCEALED DAMAGE Within 3 to 30 days of receipt depending on courier unpack the system and check for any concealed damage Check the materials received against the detailed packing list to verify the quantity and the condition as complete and satisfactory Note any damage to the internal packaging the...

Page 11: ... fails the batteries will discharge in order to provide the necessary backup power to the load It is the responsibility of the customer to make sure the batteries are not discharged below manufactures recommendations After any battery discharge has occurred the batteries should be recharged as soon as possible Batteries will be damaged if not properly recharged right away See the UPS manual for mo...

Page 12: ...amps 6 AWG 201 300 amps 4 AWG 301 400 amps 3 AWG 401 500 amps 2 AWG 501 600 amps 1 AWG 6 3 DC OUTPUT Please refer to system drawings for model specific information Voltage 12 480 VDC Nominal Circuit Breaker UL Listed 600 VDC rated See system drawings for details Fuse Type A50QS A50P or equal for 384VDC Nom bus or less A70QS A70P or equal for 480VDC Nom bus or less Type HSJ Wire Size and Type Per N...

Page 13: ...fers to obstruction of ventilation only Clearance around the equipment should be as suggested by NEC and or all applicable national and local codes Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room Batteries should be stored no longer than three months at 25 C 77 F or lower before recharging Exceeding the rec...

Page 14: ...ent of hand tools o Digital voltmeter 7 1 3 INSTALLATION SAFETY PRECAUTIONS Before proceeding with system installation be sure to review and understand all of the SAFETY PRECAUTIONS in this manual DC VOLTAGE WARNING Hazardous DC voltages are present in the system This hazard will always be present in a battery system including when it is offline Accidental short circuit of the positive and negativ...

Page 15: ...e the cabinet back into place align holes and tighten hardware 5 Should any drilling be performed on this equipment make sure all exposed batteries and connections are completely covered using insulated type mats 7 2 3 EQUIPMENT GROUNDING Terminate a cabinet ground wire from the main building ground source to the supplied 6 300MCM mechanical lug located on the breaker pan See section 6 2 for sizin...

Page 16: ...ew the supplied cabinet drawing for information on the battery cabinet output All cables should be sized per NEC and any other local codes pertaining to this equipment Refer to the UPS or charger manual for wiring external batteries Note Make sure charging source is disconnected before making these connections 5 Connect the cable that was left off during shipment and install as shown on the drawin...

Page 17: ...e Make sure new battery is installed properly regarding polarity orientation Use the supplied wiring drawing found inside the battery cabinet door to verify the cabinet wiring 10 Reconnect the cables to battery and make sure the connections are properly torqued Before proceeding with system maintenance be sure to review and understand all of the SAFETY PRECAUTIONS in this manual Verify that the ou...

Page 18: ...t any removed string jumpers and make sure the connections are properly torqued 12 Check the battery string voltage at input side of the circuit breaker 13 Reconnect the UPS to the battery string by turning on closing the circuit breaker in the battery cabinet ...

Page 19: ...BC11 BATTERY CABINET 8 27 2013 19 755 00044 R02 9 REFERENCE MATERIALS ...

Page 20: ...BC11 BATTERY CABINET 8 27 2013 20 755 00044 R02 ...

Page 21: ... injury to person or property or any other incidental or consequential loss is available This LIMITED WARRANTY shall not be deemed to have failed of its essential purpose so long as C C Power Inc is willing and able to repair or replace defective parts in the manner prescribed in this LIMITED WARRANTY Certain integrated products which are not manufactured by C C Power will be warranted by the appl...

Page 22: ...C C Power Inc 395 Mission Street Carol Stream IL 60188 Phone 630 617 9022 www ccpower com ...

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