Mitsubishi Electric FR-E800-SCEPA, Quick Start Manual

Page 1: ... SH082127ENG iQ R CC Link IE TSN User s Manual Application e Manual viewer SH082129ENG MELSEC iQ R Ethernet CC Link IE Function Block Reference IE TSN Function Blocks e Manual viewer BCNP59990381 F2 iQ R Module Configuration Manual e Manual viewer SH081262ENG CC Link IE TSN Installation Manual https www cc link org en support material documents bap c3007eng 001 a pdf CC Link Partner Product Catalo...

Page 2: ...ng and Caution 3 2 Hardware Software Configuration Network Topology 4 3 Setup the Master CPU Settings 7 4 Setup the FR E800 SCEPA 17 6 Add Device Labels from IE TSN Profile information OPTIONAL 27 7 Setup Standard Logic 29 8 Setup Safety Logic 31 9 Troubleshooting 33 10 Pro Tips 44 11 Other Acceptable Network Topologies 46 12 Notes about CC Link IETSN Transmission Interval Monitoring Time 48 ...

Page 3: ...ric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 3 P a g e R 2 1 2 S S G T S G 0 1 0 A 1 Safety Rating and Caution Cat 3 PL3 SIL3 STO SS1 SLS SSM SBC ...

Page 4: ...re Software Configuration Network Topology a Requirements RJ71GN11 T2 Version 10 or later CPU Safety PLC RnSFCPU R6SFM Firmware 20 or later VFD FR E800 SCEPA any firmware LIMITED TO 10 PER RJ71GN11 T2 unless using ONLY Class A devices If only Class A up to 120 on 1 port as long as ZERO Class B on that same port Software GX Works 3 1 065H or newer FR Configurator 2 1 22Y or newer ...

Page 5: ...ass A devices MUST be at the end of the line after all Class B devices 100Mbps devices MUST USE Standard 1Gbps Ethernet Switch converts 100Mb to 1Gbps Topology After Class B Class A MUST be end of the line after all Class B 100Mbps MUST use general purpose switching hub 1Gbps after 1Gbps After Class A Either LINE topology or STAR Refer to the Manual e Manual Viewer SH082127ENG 2B ...

Page 6: ...quired Why The IP Address is required for initial connection and communicate on to the modules UDP IP Address is used to establish comms Then cyclic data IE TSN 0x890f occurs layer 2 MAC Address IP Address is also used for Slave status back to Master using SNMP protocol Network Station Number is used for PLC Programming AND Routing Transient Messaging to other Mitsubishi Networks IE Field IE Contr...

Page 7: ...53 default Subnet 255 255 255 0 Network 3 Critical to set same as 3rd octet VFD requires this if you using GOT to read devices direct from VFD GOT Mobile w Freqrol driver Station Type MASTER Basic Settings ALL DEFAULT Topology Line Star default Normal Speed 4x default Low Speed 16x default Connection Device Information Mix of Class B A or Class A Only Communication Period Interval Setting 1000 us ...

Page 8: ... RX 0 1FF X1000 RY 0 1FF Y1000 RWr 0 1FF W500 RWw 0 1FF W1000 Application Settings ALL DEFAULT Communication Speed 1Gbps KEY POINT ALL MASTER LOCAL STATIONS MUST BE SAME SPEED Communication Mode Unicast KEY POINT Unicast only allows LOCAL to talk to MASTER If you require LOCAL TO LOCAL use BROADCAST HOWEVER there are restrictions on this For E800 EPA you only need UNICAST Refer to the manual SH082...

Page 9: ...2 16DTE If you don t see the FR E800 E in the list refer to this manual to install the CSP profile https us mitsubishielectric com fa en support technical support knowledge base getdocument docid 3E26SJWH3ZZR 37 891 Assign Station s FR E800 EPA 5 user pref but must ideal to match 4th octet RX RY RWw RWr can be left DEFAULT 32 32 32 32 NZ2GNSS2 16DTE 10 user pref but ideal to match 4th octet RX RY ...

Page 10: ... address in addition to Network Station BOTH are required for proper communications Set Communication Speed NZ2GNSS2 16DTE Class B 1Gbps Basic Speed FR E800 ESC EPA Class A 100Mbps Low Speed Note we MUST use Low Speed because Master module is set to 1Gbps The Basic Period would be too fast for the E800 Basic Period Fastest Communication Speed Normal Speed Divide Basic by x4 Low Speed Divide Basic ...

Page 11: ...An ISO9001 Certified Company 11 P a g e R 2 1 2 S S G T S G 0 1 0 A Set Safety Refresh Parameters Safety Communication Setting Use Safety Communication Setting Detailed Settings FR E800 SCE 128 0ms and 256 0ms NOTE These MUST be changed and match the FRC2 Settings NZ2GNSS2 16DTE 35 0ms and 60 0ms default ...

Page 12: ...evices user pref E800 SA X0 SA X1F and SA Y0 SA Y1F Remote I O SA X20 SA X3F and SA Y20 SA Y3F Set Safety Authentication Code user preference E800 FFFFFFFF Remote I O FFFFFFFF Key Point MUST MATCH device settings Confirm Remote I O matches safety Authentication Code 0xFFFFFFFF default Confirm VFD matches safety Authentication Code FFFF FFFF default S031 65535 0xFFFF S032 65535 0xFFFF ...

Page 13: ...hone 847 478 2100 An ISO9001 Certified Company 13 P a g e R 2 1 2 S S G T S G 0 1 0 A Write Parameters to PLC Username safety user pref Password safety user pref Cycle PLC Power Setup Remote IO Safety Parameters Choose Parameter Write Click Copy Initial Value to Write Value Setting Value ...

Page 14: ...X0 X1 Module Parameter Double Input Discrepancy 1 Used Note this will allow remote I O to automatically recover on chain fault discrepancy check Module Parameters X0_X1 Wiring Safety Double Wiring to use test pulses Input Response Time 1 0ms default okay Double Input Discrepancy Detect Double Input Disc Detection Time 10 x 10 100ms 100ms recommended for physical devices Input Dark Test Execution P...

Page 15: ... 847 478 2100 An ISO9001 Certified Company 15 P a g e R 2 1 2 S S G T S G 0 1 0 A Select Enable Safety Module When Succeed to Write Parameter Write to Module Execute Parameter Processing Save with Close with Reflecting the Setting Close Network Settings with Close with Reflecting the Setting ...

Page 16: ...arkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 16 P a g e R 2 1 2 S S G T S G 0 1 0 A Click Apply so that it turns grey instead of black Write to PLC Cycle Power to PLC and Remote I O Confirm DLINK Solid Green SAFETY Solid Green ...

Page 17: ...hange IP Address of the E800 default 192 168 1 50 i Pr 1434 192 DEFAULT ii Pr 1435 168 DEFAULT iii Pr 1436 3 iv Pr 1437 5 Method 1 Manually set with PU Unit built in i Press PU EXT and make sure you are in PU Mode ii Press MODE until you see P 0 iii Press Arrows Up Down until you reach IP Address Parameters Pr 1434 37 iv Press SET v Modify to desired value i e PR 1436 should show 3 vi Press SET ag...

Page 18: ...Configurator 2 version 1 22Y or later Open FR Configurator 2 select Tool Ethernet Parameter Setting Select your Network Adapter to search for the E800 Drive The result should show the drive with default IP address 192 168 50 1 and default Network Station No blank blank Enter the following and WRITE to the drive IP address 192 168 3 5 Inverter Network 1 not IE TSN Inverter Station 1 not IE TSN ...

Page 19: ... g e R 2 1 2 S S G T S G 0 1 0 A Pro Tip If you have multiple drives you can ensure you are modifying the correct drive by triggering Connection Check Press ON for the drives NET LED to blink Press OFF for the drives NET LED to stop blinking This is not required it is just a confirmation that you are changing the correct drive s parameters ...

Page 20: ...8 2100 An ISO9001 Certified Company 20 P a g e R 2 1 2 S S G T S G 0 1 0 A b Apply Ethernet Protocols to the Drive all default is okay Pr 1426 5001 allows FRC2 Pr 1427 45237 allows iQSS inside FRC2 to auto recognize the drive Pr 1428 45238 CC Link IE TSN DEFAULT Pr 1429 9999 open for a 4th protocol ...

Page 21: ...g e R 2 1 2 S S G T S G 0 1 0 A c Set VFD for Network Mode Pr 340 Pr 340 10 default and recommended d NOTE You DO NOT set Command Source IP Address Pr 1449 Pr 1452 CAUTION If you assign these parameters to the same IP as the TSN master you will cause unexpected E EHR faults e NOTE You DO NOT set Ethernet Communication Time Interval Pr 1432 ...

Page 22: ...Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 22 P a g e R 2 1 2 S S G T S G 0 1 0 A f Reset Parameter Pr 75 OPTIONAL but RECOMMENDED Set to 14 Default 10014 This will allow reset over network ...

Page 23: ...hi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 23 P a g e R 2 1 2 S S G T S G 0 1 0 A g Apply all other desired parameters OPTIONAL ...

Page 24: ...any 24 P a g e R 2 1 2 S S G T S G 0 1 0 A h List of Parameters that vary from Default for reference Note graphic below shows PWM set to 2 It is NOT necessary for STO only However if you use safety sub functions which require Motor Speed Estimation then you need to set to 2 or higher i Open Safety Parameter Setting and Batch Read ...

Page 25: ...mpany 25 P a g e R 2 1 2 S S G T S G 0 1 0 A j Set Safety Parameters for STO additional considerations needed for other safety sub functions Pr S002 set to 1 to enable Safety on TSN Pr S030 128ms must match GX3 setting Pr S031 65535 0xFFFF must match GX3 settings Pr S032 65535 0xFFFF must match GX3 settings k Batch Write to VFD ...

Page 26: ...oods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 26 P a g e R 2 1 2 S S G T S G 0 1 0 A l Enter Password 000000 User can change password if desired m Cycle Power n Confirm solid NS and MS lights and flashing Link light ...

Page 27: ... 2 1 2 S S G T S G 0 1 0 A 6 Add Device Labels from IE TSN Profile information OPTIONAL a Use Device Assignment Confirmation to see IE TSN Memory Mapping The first list will be Slave Station List Click on Link Device List to see the memory mapping Right click and select Select Slave Station to choose which slave station to see the memory mapping ...

Page 28: ... g e R 2 1 2 S S G T S G 0 1 0 A Right click and select Reflect explanation to the device comment Choose either ALL or Selected Station depending on which stations you want to reflect comments Confirm the comments were accepted 0010 is assigned because the RJ71GN11 T2 is in the 0010 slot St5 is assigned because it is the 5th Slave Station ...

Page 29: ...fied Company 29 P a g e R 2 1 2 S S G T S G 0 1 0 A 7 Setup Standard Logic First add the ability to enter comments in ladder that will reference devices Options Edit Instruction Device Label Candidacy Display Candidate Display Setting Start typing in Ladder either the comment or the device can be entered Example 0010 St5 ...

Page 30: ...Company 30 P a g e R 2 1 2 S S G T S G 0 1 0 A Add basic logic to start the drive running forward Y1000 0010 St5 Forwardrotationcommand W1001 0010 St5 Setfrequency Y100D 0010 St5 Frequencysettingcommand RAM Confirm the Drive s Operation NOTE if you see SA or E SAF etc you need to configure Safety Logic in the next step first ...

Page 31: ...gic Use ESTOP FB to bring in Estop from Remote IO Use this link to install safety FB s if you have not done so already https us mitsubishielectric com fa en support technical support knowledge base getdocument docid 3E26SJWH3ZZR 37 1032 SA X20 Estop X0 input SA X21 Estop X1 input EstopFBOK Label to indicate Estop FB OK Use Output of ESTOP FB to satisfy STO on the drive SA Y0 STO EstopFBOK ...

Page 32: ...IL 60061 phone 847 478 2100 An ISO9001 Certified Company 32 P a g e R 2 1 2 S S G T S G 0 1 0 A Don t forget to turn all other safety sub functions HIGH so they are disabled You MUST DO THIS even if you do not plan to use the functions Otherwise the drive will have E SAF error ...

Page 33: ...O9001 Certified Company 33 P a g e R 2 1 2 S S G T S G 0 1 0 A 9 Troubleshooting a GX Works 3 Diagnostics IE TSN Diagnostics Condition 1 Station 5 VFD is assigned but one of the following issues the VFD was NOT set for Low Speed in GXW3 the VFD was NOT connected to a SWITCH before connecting to Class B device ...

Page 34: ...orporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 34 P a g e R 2 1 2 S S G T S G 0 1 0 A Condition 2 Station 5 configured correctly but Master not set for Class A B Mixed It was set for Class B ONLY ...

Page 35: ...kway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 35 P a g e R 2 1 2 S S G T S G 0 1 0 A Condition 3 Successful Connection VFD ONLY VFD after 1Gbps Class B Local Stations Class A MUST be End of the Line 100 Mbps MUST be End of the Line ...

Page 36: ...J71GN11 T2 This is still considered End of the line from Port 2 A General Purpose 1Gbps Switch is still required between Port 2 and the Class A device CAUTION the Network No s DO NOT have to match with this configuration The VFD will assume the Network from the Master and still have successful connection THIS IS BAD PRACTICE You should ALWAYS MATCH NETWORKS 3 and 3 VFD Network 3 PLC Master Network...

Page 37: ...on Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 37 P a g e R 2 1 2 S S G T S G 0 1 0 A b RJ71GN11 T2 LED Status c VFD 7 Segment Display E EHR Ethernet signal loss detection ...

Page 38: ...Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 38 P a g e R 2 1 2 S S G T S G 0 1 0 A ...

Page 39: ...tomation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 39 P a g e R 2 1 2 S S G T S G 0 1 0 A d VFD 7 Segment Display E SAF Obtain the E SAF detailed code Method 1 FRC2 ...

Page 40: ...ed Company 40 P a g e R 2 1 2 S S G T S G 0 1 0 A Method 2 Logic Based to obtain E SAF extended from Pr 986 Set RWwn 2 to H0956 Set RY0F high in logic don t keep this on turn it off using RX0F confirmation Reading Parameters H00 H63 Pr 986 instruction code is H56 Pr 986 extended link parameter is H09 Total value is H 09 56 ...

Page 41: ... IL 60061 phone 847 478 2100 An ISO9001 Certified Company 41 P a g e R 2 1 2 S S G T S G 0 1 0 A Make sure to reset the request Y100F using the confirmation X100F If you need to constantly request this information you need to change Pr 342 from 0 to 1 to use RAM instead of ROM ...

Page 42: ...oods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 42 P a g e R 2 1 2 S S G T S G 0 1 0 A List of all E SAF extended codes For Example 71 Monitoring Speed Selection Fault can occur if you do not put SSM SLS high in logic ...

Page 43: ...restricted by 2K of data allowed 2K Calculation Connection cannot be made if the total cyclic data size of all slave stations on the authentication Class A device side that form a boundary between authentication Class B and authentication Class A exceeds 2K bytes Example using FR E800 EPA on IE TSN Class A 10 E800 Stations o 204 146 0 stations 106 x 10 32x10 RX points 8 32x10 Rwr points x2 0 LB 0 ...

Page 44: ...utomation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 44 P a g e R 2 1 2 S S G T S G 0 1 0 A 10 Pro Tips a Add an Object Name to each Device for easy identification ...

Page 45: ...9001 Certified Company 45 P a g e R 2 1 2 S S G T S G 0 1 0 A b Use Device Assignment Confirmation to see IE TSN Memory Mapping The first list will be Slave Stations Click on Link Device to see the memory mapping Right click and select Select Slave Station to choose which slave station to see the memory mapping ...

Page 46: ...001 Certified Company 46 P a g e R 2 1 2 S S G T S G 0 1 0 A 11 Other Acceptable Network Topologies a As already mentioned in above example b Adding Ethernet devices at the end of the line GX Works 3 FR Configurator 2 etc CAUTION MAX 8 IE TSN devices per port when using A B Mixed with Ethernet at end of the line ...

Page 47: ... IL 60061 phone 847 478 2100 An ISO9001 Certified Company 47 P a g e R 2 1 2 S S G T S G 0 1 0 A c Class A devices moved to Port 2 w General Purpose Switch FR Configurator 2 can still communicate to E800 d General Ethernet Devices can be plugged directly into 2nd port of E800 ...

Page 48: ... G 0 1 0 A 12 Notes about CC Link IETSN Transmission Interval Monitoring Time a This guide uses the following because the manual uses these in its example a Sending Interval Monitoring Time ms 128ms b Safety Refresh Monitoring Time ms 256ms b These are the formulas and details for manipulating this number if required General Notes Formulas and manual locations ...

Page 49: ...Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 phone 847 478 2100 An ISO9001 Certified Company 49 P a g e R 2 1 2 S S G T S G 0 1 0 A ...

Page 50: ...re you are using the correct edition for the level of the product MITSUBISHI ELECTRIC CORPORATION PROVIDES THIS BOOK AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE This book could contain technical inaccuracies or typographical errors Changes are made periodically to the inform...