Mitsubishi Electric MDS-B-SPJ2 02, Specification Manual

Page 1: ...CNC SPECIFICATION MANUAL BNP B2164A ENG AC SPINDLE MDS B SPJ2 Series ...

Page 2: ...formation and precautions before starting operation After reading always store this manual where it can be accessed easily The safety precautions are ranked as DANGER and CAUTION in this instruction manual DANGER When a dangerous situation may occur if handling is mistaken leading to fatal or major injuries CAUTION When a dangerous situation may occur if handling is mistaken leading to medium or m...

Page 3: ...enerative resistor on noncombustible material Direct installation on combustible material or near combustible materials could lead to fires Shut off the power on the spindle amplifier side if a fault occurs in the spindle amplifier Fires could be caused if a large current continues to flow Shut off the power with an error signal when using the regenerative resistor The regenerative resistor could ...

Page 4: ... drop them or apply strong impacts to them Store and use the units under the following environment conditions Securely fix the spindle motor to the machine The spindle motor could come off during operation if insecurely fixed Always install a cover etc over the shaft so that the rotary sections of the spindle motor cannot be touched during spindle motor rotation When using a coupling connection to...

Page 5: ...e starting operation Failure to do so could lead to unforeseen operation of the machine Do not make remarkable adjustments and changes as the operation could become unstable 4 Usage methods CAUTION Install an external emergency stop circuit so that the operation can be stopped immediately and the power can be shut off Never disassemble or repair the unit The operation will suddenly restart if a re...

Page 6: ...y 6 Maintenance inspection and part replacement CAUTION The capacity of the electrolytic capacitor will drop due to deterioration To prevent secondary damage due to faults replace the capacitor every ten years when using under a general environment Consult the Service Station or Service Center for replacements 7 Disposal CAUTION Treat this unit as general industrial waste 8 General precautions CAU...

Page 7: ...for more information 2 Cautions of compliance Use the standard spindle amplifier and EN Standards compliance part for the spindle motor In addition to the items described in this instruction manual observe the items described below 1 Environment The spindle amplifier must be used within an environment having a Pollution Class of 2 or more as stipulated in the IEC664 For this install the spindle am...

Page 8: ...zes must follow the conditions below When using other conditions follow Table 5 of EN60204 and the Appendix C Ambient temperature 40 C Sheath PVC polyvinyl chloride Install on wall or open table tray When using the EMC filter the radio noise filter FR BIF is not required 6 Spindle motor Contact Mitsubishi for the outline dimensions connector signal array and detector cable 7 Others Refer to the EM...

Page 9: ... 2 4 2 Spindle motor 2 10 2 4 3 Regenerative resistor 2 17 3 Functions 3 1 3 1 Control input signals 3 1 3 2 Control output signals 3 3 3 3 Meter output specifications 3 6 4 Handling 4 1 4 1 Explanation of unit parts 4 1 4 2 Installation 4 2 4 2 1 Spindle amplifier installation 4 2 4 3 Spindle drive unit heat radiation 4 4 5 Connections 5 1 5 1 Machine to machine connection diagram 5 1 5 2 Spindle...

Page 10: ...circuit cables and connectors 5 16 6 Status Display and Parameter Setting 6 1 6 1 Status display with 7 segment LED 6 1 6 2 Spindle parameters 6 2 6 3 SPINDLE SPECIFICATION PARAMETERS screen 6 16 6 4 SPINDLE MONITOR screen 6 17 6 5 D A output specifications 6 21 6 6 List of spindle protection functions and warning functions 6 26 7 Optional Specifications and Parts 7 1 7 1 Orient specifications opt...

Page 11: ...operation adjustment 8 15 8 6 2 Troubleshooting for abnormal synchronous tap 8 18 9 Unit Replacement 9 1 9 1 Preparation for unit replacement 9 1 9 2 Unit replacement method 9 1 10 Daily Maintenance 10 1 10 1 Maintenance equipment 10 1 10 2 Periodic inspections 10 2 10 2 1 Control unit inspections 10 2 10 2 2 Motor inspections 10 3 10 2 3 Regenerative resistor unit inspection 10 3 11 Troubleshooti...

Page 12: ... 1 1 1 1 Features for MDS B SPJ2 Series 1 1 1 2 Precautions for use 1 1 1 3 Type configuration 1 2 1 4 Basic functions and option functions 1 3 1 5 Configuration 1 4 1 5 1 Basic configuration 1 4 1 5 2 Encoder orientation full closed 1 8 ...

Page 13: ...ctuates and drops below this the rated output may not be reached 2 A PWM controlled high harmonics chopper voltage is applied on the motor so a high harmonic leakage current will flow during motor operation If a general purpose leakage breaker is used it may malfunction due to the high harmonics Always use a leakage breaker for inverter purposes 3 The above high harmonics leakage current will also...

Page 14: ...g type SJ P 0 2 A Mitsubishi AC spindle motor SJ P Series Short time rated output capacity display 2 SJ PF Series fan cooling type SJ PF 2 2 01 Mitsubishi AC spindle motor SJ PF Series Short time rated output capacity display Symbol Output capacity kW 0 2 0 2 0 4 0 4 0 75 0 75 1 5 1 5 2 2 2 2 3 7 3 7 Electric specifications Symbol Output capacity kW 02 0 2 04 0 4 075 0 75 15 1 5 22 2 2 37 3 7 55 5...

Page 15: ...spect to the commanded speed reaches 15 Speed detection output This signal turns ON when the motor speed drops to below that set with parameters Current detection output This signal turns ON when the current value reaches 110 or more of the rated current In motor forward run reverse run output Whether the actual motor is running in forward or reverse is detected and a signal is output Orientation ...

Page 16: ... N ＤＯ External electro magnetic switch control output ＡＯ D A output 2ch Electromagnetic switch F C U A R 0 5 2 R 0 5 6 SJ P Series 3 phase AC power supply Main circuit power Spindle amplifier etc Power regeneration type convertor unit Regenerative resistor Control power CAUTION Note 1 Install an independent no fuse breaker for the MDS B SPJ2 main circuit power This is especially necessary when the...

Page 17: ...subishi CNC SH21 cable to the next amplifier Terminator MDS A TM SH21 cable Note 1 No fuse breaker Main circuit power Control power FCUA R052 R056 SJ P Series FCUA R059 SJ PF Series Electromagnetic switch 3 phase AC power supply Spindle amplifier etc Power regeneration type convertor unit Regenerative resistor Grounding Detector cable AC spindle motor ＤＯ External electro magnetic switch control ou...

Page 18: ...ote 1 No fuse breaker Main circuit power SH21 cable SH21 cable to the next amplifier Electromagnetic switch Turn OFF the main circuit power when an alarm occurs Control power Control power Spindle amplifier etc Power regeneration type convertor unit Regenerative resistor SJ PF Series Grounding Detector cable AC spindle motor Main circuit power ＤＯ External electro magnetic switch control output ＡＯ ...

Page 19: ...C power supply No fuse breaker AC reactor Note 1 No fuse breaker Main circuit power Electromagnetic switch Turn OFF the main circuit power when an alarm occurs Spindle amplifier etc Power regeneration type convertor unit Control power Control power Regenerative resistor Main circuit power AC spindle motor Detector cable Grounding Mitsubishi CNC SH21 cable SH21 cable to the next amplifier Terminato...

Page 20: ...n circuit power when an alarm occurs Electromagnetic switch Control power Control power Spindle amplifier etc Power regeneration type convertor unit Grounding Detector cable AC spindle motor Note 2 Main circuit power Regenerative resistor Note 2 When orientation etc is carried out using an external encoder a motor detector cable and encoder cable are connected using a forked cable from the connect...

Page 21: ...ration frequency characteristics 2 4 2 3 1 Frequency according to acceleration deceleration time tolerable duty cycle 2 4 2 3 2 Frequency according to regenerative resistor tolerable duty cycle 2 4 2 3 3 Combination of regenerative resistor capacity and unit 2 5 2 4 Outline dimension 2 6 2 4 1 Spindle drive unit 2 6 2 4 2 Spindle motor 2 10 2 4 3 Regenerative resistor 2 17 ...

Page 22: ...phase 200V to 230VAC 50 60Hz Power supply Tolerable voltage fluctuation 170V to 253V 50 60Hz Note 2 Tolerable frequency fluctuation Within 5 Power facility capacity 0 5 1 0 2 0 3 0 4 0 7 0 Control method Sinusoidal PWM control current control type vector control method Braking method Regenerative control resistance electrical discharge Speed control range 35 to 10000 r min Tolerable load moment of...

Page 23: ...fluctuation 170V to 253V 50 60Hz Note 2 Tolerable frequency fluctuation Within 5 Power facility capacity 4 0 7 0 9 0 12 0 17 0 Control method Sinusoidal PWM control current control type vector control method Braking method Regenerative control resistance electrical discharge Speed control range 35 to 8000 r min Tolerable load moment of inertia 10 times or less of motor moment of inertia Controller...

Page 24: ...4 0 15 0 0 0 3 0 75 0 1 5 3 7 1 1 2 2 0 0 55 1 5 Speed r min Speed r min Speed r min Speed r min Speed r min Speed r min SJ P Series Output Output kW kW SJ PF2 2 01 SJ PF3 7 01 15 minuterating 15 minuterating Continuous rating Continuous rating 1500 10000 1500 10000 2 2 1 5 0 0 2 2 3 7 Speed r min Speed r min Output kW 30 minuterating 1500 8000 SJ PF7 5 01 0 5 5 7 5 Speed r min 6000 4 0 Output kW ...

Page 25: ...in the average output Average output PAV P1 2 t1 P2 2 t2 P3 2 t3 T 2 3 2 Frequency according to regenerative resistor tolerable duty cycle The energy during motor deceleration during regeneration is consumed by the regenerative resistor This heating value of this regenerative resistor changes according to the motor type speed being used load inertia and continuous repetition cycle duty cycle Use a...

Page 26: ...5 80W 100 FCUA RB15 120W 60 FCUA RB22 155W 40 FCUA RB37 185W 25 FCUA RB75 2 1 unit used 340W 30 FCUA RB55 340W 20 FCUA RB75 2 Two units in series 680W 15 R UNIT1 700W 15 R UNIT2 700W 15 R UNIT3 2100W 15 R UNIT4 2100W 10 R UNIT5 3100W 10 If repeated frequency operation exceeding the regenerative resistor capacity is carried out and over regeneration alarm will occur and the spindle drive unit will ...

Page 27: ...iring space 75 or more φ6 installation hole 3 M4 0 7 4 6 156 168 6 unit mm Heat radiation space 40 or more Wiring space 40 or more MDS B SPJ2 04 075 6 6 70 135 Wiring space 75 or more φ6 installationhole 3 M4 0 7 22 6 6 6 22 156 168 6 unit mm Heat radiation space 40 or more Wiring space 40 or more ...

Page 28: ...0 7 screws Wiring space 75 or more Heat radiation space 40 or more unit mm Wiring space 40 or more screws 200 6 6 7 5 6 130 6 6 235 250 7 5 6 7 5 Wiring space 70 or more 2 φ6 installation hole Heat radiation space 40 or more Wiring space 40 or more unit mm MDS B SPJ2 55 75 MDS B SPJ2 15 22 37 ...

Page 29: ...2 Specifications 2 8 MDS B SPJ2 110 6 3 M4 0 7 screws 180 6 Wiring space 70 or more 200 Heat radiation space 40 or more 9 M4 0 7 screws 138 62 380 15 7 5 350 130 150 365 Wiring space 40 or more unit mm ...

Page 30: ...ws 6 6 6 6 180 6 6 2 φ6 installation hole Wiring space 70 or more 200 Heat radiation space 40 or more 9 M4 0 7 screws 138 62 350 335 7 5 7 5 unit mm Wiring space 40 or more Embedded installation Installation hole dimensions 166 4 M5 screws 168 319 335 8 ...

Page 31: ... 3 50 40 φ110h7 φ 165 45 φ 1 4 5 130 6 φ22j6 6 3 5 A B SJ P0 75A SJ P1 5A 236 316 151 231 Motor model Changed dimensions A B C D E F U V W MS3102A22 23P N Motor flange direction Ground Motor 23 50 φ112 φ80h7 55 23 Main unit nameplate φ 112 0 0 0 3 0 0 0 3 Note 1 Install the canon connector so that it faces downwards It will thus be effective in preventing splashing Note 2 The wiring plug is an opt...

Page 32: ...6 21 Motor flange direction Ground Motor Pin symbol Lead wires Motor wires Ground Blank F Blank Note 1 Install the canon connector so that it faces downwards Note 2 The wiring plug is option Please order it when required Note 3 The hole marked with a is the M8 installation screw hole for the eye bolt Encoder connector Motor connector Oil seal Cross section CC installation hole Use a hexagon socket...

Page 33: ...e with a bolt M8 10 or less Rating nameplate The terminal box lead outlet can be changed to the left or right A90F Suspension bolt M8 screw Speed detector connector Exhaust Ground M5 screw Cooling fan motor BU BV M4 screw M8 screw 2 places marked with Motor U V W M4 screw Cooling fan Terminal box Suction Cross section AA 2 M6 screw depth 10 Shaft end details Note 1 Leave 30mm or more between the c...

Page 34: ...e with a bolt M8 10 or less Rating nameplate The terminal box lead outlet can be changed to the left or right B90F Suspension bolt M8 screw Speed detector connector Exhaust Ground M5 screw Cooling fan motor BU BV M4 screw M8 screw 2 places marked with Motor U V W M4 screw Cooling fan Terminal box Suction Cross section AA 2 M6 screw depth 10 Shaft end details Note 1 Leave 30mm or more between the c...

Page 35: ... Rating nameplate The terminal box lead outlet can be changed to the left or right Suspension bolt M8 screw D90F Speed detector connector Exhaust Ground M5 screw Cooling fan motor BU BV M4 screw M8 screw 2 places marked with Motor U V W M4 screw Cooling fan Terminal box Suction Cross section AA 3 M4 0 7 screw depth 10 Shaft end details Note 1 Leave 30mm or more between the cooling fan and the wall...

Page 36: ...e terminal box lead outlet can be changed to the left or right Suspension bolt M10 screw A112F Speed detector connector Exhaust Ground M5 screw Cooling fan motor BU BV BW M4 screw M10 screw 2 places marked with Motor U V W M6 screw Cooling fan Terminal box Suction Cross section AA 3 M5 0 8 screw depth 10 Shaft end details Note 1 Leave 30mm or more between the cooling fan and the wall Note 2 The ve...

Page 37: ...s Rating nameplate The terminal box lead outlet can be changed to the left or right Suspension bolt M10 screw B112F Speed detector connector Exhaust Ground M5 screw Cooling fan motor BU BV BW M4 screw M10 screw 2 places marked with Motor U V W M6 screw Cooling fan Terminal box Suction Cross section AA 3 M5 0 8 screw depth 10 Shaft end details Note 1 Leave 30mm or more between the cooling fan and t...

Page 38: ...installation and the heat radiation Do not install the resistor where it can be easily touched by hand or body parts as touching could lead to burns Install a well ventilated protective cover punched metal etc if body parts might come in contact 2 Installation of the regenerative resistor on a metallic surface outside the panel is recommended to improve the heat radiating effect 3 Install the rege...

Page 39: ...sistor the Ceiling is the top and Ground is the bottom Note 3 Touching the resistor when it is hot could lead to burns Always install a protective cover or consider the installation site so that workers will not touch the unit Note 4 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD 2 conditions etc However install the re...

Page 40: ...protective cover or consider the installation site so that workers will not touch the unit Note 6 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD 2 conditions etc However install the resistor so that the hot wind is always exhausted to outside the panel Example of resistor installation Example 1 To place cooling section...

Page 41: ...e cover or consider the installation site so that workers will not touch the unit Note 6 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD 2 conditions etc However install the resistor so that the hot wind is always exhausted to outside the panel Example of resistor installation Example 1 To place cooling section on inner...

Page 42: ...Chapter 3 Functions Contents 3 Functions 3 1 3 1 Control input signals 3 1 3 2 Control output signals 3 3 3 3 Meter output specifications 3 6 ...

Page 43: ...en SRI is ON the motor will rotate in the clockwise direction CW looking from the motor shaft according to the commanded speed 2 When SRI is OFF the motor will decelerate to a stop and the transistor base will be shut off 3 When an orientation command is input the orientation will have the priority 4 Torque limit 1 2 and 3 input TL1 TL2 and TL3 1 The torque limit temporarily reduces the motor s ou...

Page 44: ...ar ratio 0 0 SP025 GRA1 SP029 GRB1 0 1 SP026 GRA2 SP030 GRB2 1 0 SP027 GRA3 SP031 GRB3 1 1 SP028 GRA4 SP032 GRB4 7 Indexing forward run command input WRN reverse run command input WRI 1 This is the command input for forward run indexing or reverse run indexing during multi point orientation This signal is valid only when the orientation start signal is ON 2 Forward run indexing takes place in the ...

Page 45: ... standard 25 rpm Zero speed output signal ZS 2 Speed reached output US 1 USO turns ON when the actual motor speed in respect to the commanded speed reaches 15 Forward run reverse run start command SRN Speed reached output signal US Command speed Detection width 2 The USO signal will not be output unless the SRN or SRI signal is ON 3 The USO signal can be used as a confirmation signal in respect to...

Page 46: ... position range set with parameter SP004 OINP during orientation ORCF will turn ON 5 Current detection output CD CD turns ON when the current value is 110 or more of the rated current 6 In motor forward run output SRNA SRNA turns ON when the motor is rotating in the counterclockwise direction looking from the shaft side 7 In motor reverse run output SRIA SRIA turns ON when the motor is rotating in...

Page 47: ...omplete output WRCF WRCF turns ON when indexing is completed 14 Drive unit in warning output WRN WRN turns ON if a warning state occurs in the spindle drive unit 15 In alarm output ALM ALM turns ON if an alarm state occurs in the spindle drive unit 16 Z phase passed output ZFIN ZFIN turns ON when the Z phase is passed first after servo ON during position control 17 Position loop in position output...

Page 48: ...nternal impedance Approx 10kΩ b The 10VDC is output at the max motor speed regardless of the motor rotation direction Motor speed Max speed 2 Load meter output a A load meter having the following specifications is recommended for measuring the load meter output i Model YM 8G type DC voltmeter Mitsubishi ii Rating 10VDC full scale iii Internal impedance Approx 10kΩ iv Scale Red zone Load meter Full...

Page 49: ...s rated output as a percent The relation of the motor output capacity kW and load meter display is as follows r min Load meter 100 1500 6000 8000 Continuous rating Short time rating Motor output capacity kW Overload one minute area Short time rating Continuous rating area Load meter 120 Load meter 100 ...

Page 50: ...Chapter 4 Handling Contents 4 Handling 4 1 4 1 Explanation of unit parts 4 1 4 2 Installation 4 2 4 2 1 Spindle amplifier installation 4 2 4 3 Spindle drive unit heat radiation 4 4 ...

Page 51: ...circuit power and motor L1 L2 L3 U V W MDS B SPJ2 02 MDS B SVJ2 075 Grounding terminal Connect to the ground wire L11 L21 D P C N L1 L2 L3 U V W MDS B SPJ2 15 MDS B SPJ2 22 MDS B SPJ2 37 D C P L21 L11 Main circuit connector Connect to the control power and regenerative resistor MDS B SPJ2 02 MDS B SPJ2 04 MDS B SPJ2 075 N D C P L21 L11 L1 L2 L3 C P N U V W L11 L21 L11 L21 L 1 L 2 L 3 C P N U V W M...

Page 52: ...Do not operate a spindle amplifier or spindle motor that is damaged or missing parts 9 Before using this product after a long period of storage please contact the Mitsubishi Service Station or Service Center 4 2 1 Spindle amplifier installation CAUTION 1 Always observe the installation direction Failure to observe this will result in unit failure 2 Secure the specified space between the spindle am...

Page 53: ... following measures on the cabinet Treat the cable inlets for dust prevention and oil prevention by plugging the inlet with packing etc Make sure that the external air does not enter inside the cabinet from the heat radiating holes etc Plug all clearances Securely install the door packing If a rear cover is provided always install packing Take special measures such as oil proof packing etc as oil ...

Page 54: ...utput W During no load W MDS B SPJ2 02 30 15 MDS B SPJ2 04 35 15 MDS B SPJ2 075 45 15 MDS B SPJ2 15 55 20 MDS B SPJ2 22 85 20 MDS B SPJ2 37 110 20 MDS B SPJ2 55 150 20 MDS B SPJ2 75 200 20 MDS B SPJ2 110 300 Note 1 25 Note 1 For intermediate panel installation type MDS B SPJ2 110C units the amount of heat generated outside the panel is approx total amount of heat generated 30 0 5 W Note 2 The heat...

Page 55: ...motor connection 1 5 2 2 3 7kW 5 8 5 3 5 SJ PF Series motor connection 5 5 7 5kW 5 9 5 3 6 SJ PF Series motor connection 11kW 5 10 5 4 Power supply connection 5 11 5 4 1 Connection example when controlling the electromagnetic switch with an external sequence circuit 5 11 5 4 2 Connection example when controlling the electromagnetic switch with the MDS B SPJ2 5 12 5 4 3 Connection example when cont...

Page 56: ...Ｕ Ｖ Ｗ Ｅ F G Note 3 Note 2 I M ＥＮＣ H K A N C R P5 5G PA PA PB PB B PZ PZ P 11 20 4 14 3 13 １ 10 12 2 P5 5G PA PA PB PB SD 5G P5 PZ PZ C N 2 Note 3 Full closed Speedometer V 0 10Voutput C N 3 10 11 P24 24G MO1 5G MO2 5G SD 9 1 19 1 2m or less 14 MCON Do not connect when using external power 5m or less External power magnetic switch Note 5 Miscellaneous output 1 2 Load meter V MC RA 8 ＤＯ1 18 ＤＯ2 SH21...

Page 57: ... 1 T E 2 MC Configure a sequence in which MC is disconnected by alarms and emergency stops SJ PF Series Motor PE PE Class 3 grounding or higher CS1 1 MDS B CS1 2 CN1A CN1B CS1 n 1 CN1A CN1B CN1B SH21 cable or FCUA R000 cable SH21 cable or FCUA R000 cable Spindle amplifier ＭDS B SPJ2 MDS B Ｕ Ｖ Ｗ I M Ｕ Ｖ Ｗ Ｅ BU BV BW L1 L2 L3 L3 L2 L1 Ｅ ＦＡＮ 1st axis Plate nth axis 3rd axis Always insert a terminator...

Page 58: ...k The signal array of each terminal block is shown in the following table Spindle amplifier Terminal MDS B SPJ2 02 MDS B SPJ2 04 MDS B SPJ2 075 MDS B SPJ2 15 MDS B SPJ2 22 MDS B SPJ2 37 Terminal position Main circuit terminal block TE1 L1 L2 L3 U V W Terminal screws M4 L1 L2 L3 U V W Terminal screws M4 Control circuit terminal block TE2 Front Back D C P L11 L21 L11 L21 D P C N Terminal screws M4 T...

Page 59: ...erminal position Main circuit terminal block TE1 Control circuit terminal block TE2 L1 L2 L3 C P N Terminal screws M4 U V W L11 L21 Terminal screws M4 Terminal screws M4 L11 L21 Terminal screws M4 L1 L2 L3 C P N Terminal screws M4 U V W Terminal signal Protective grounding terminal block PE ...

Page 60: ...as L2 Failure to observe this will may result in failure P C Regenerative resistor connection Regenerative resistor connection terminal Wire the regenerative resistor between P and C N Main circuit standard potential This is normally not used This is the standard potential of the main circuit DC voltage Caution Do not connect anything to this terminal unless specifically instructed by Mitsubishi F...

Page 61: ...minal bar model mm2 AWG Single wire Double wire Crimp tool 0 25 24 AI0 25 6YE AI0 25 8YE 0 5 20 AI0 5 6WH AI0 5 8WH 0 75 18 AI0 75 6GY AI0 75 8GY AI TWIN2 0 75 8GY AI TWIN2 0 75 10GY 1 18 AI1 6RD AI1 8RD AI TWIN2 1 8RD AI TWIN2 1 10RD 1 5 16 AI1 5 6BK AI1 5 8BK AI TWIN2 1 5 8BK AI TWIN2 1 5 12BK 2 5 14 AI2 5 8BU AI2 5 8BU 1000 AI TWIN2 2 5 10BU AI TWIN2 2 5 13BU CRIMPFOX UD6 2 Connection method In...

Page 62: ... 29P Pin Name 5G M O H M A M B M Z P5 5V 1 2 3 4 5 6 7 8 9 10 Pin Name 11 12 13 14 15 16 17 18 19 20 5G 24 G M A M B M Z P5 5V MDS B SPJ2 04 5 3 2 SJ P0 75A motor connection A B C D E F G H J K L M N R S T P Detector connector Pin A B C D E F G H J Pin K L M N P R S T Signal MA MZ MB SS MOH 24G P5 Signal 5G MA MZ MB MS3106B20 29P Cable option FCUA R052 056 Refer to section 5 7 for details on cable...

Page 63: ...4 5 6 7 8 9 10 Pin 11 12 13 14 15 16 17 18 19 20 5G 24 G M A M B M Z P5 5V SJ P1 5A A B C D E F G H Pin A B C D E F G H Signal U V W Ground MS3102A22 23P Power connector SJ P2 2A 3 7A Signal 5 3 4 SJ PF Series motor connection 1 5 2 2 3 7kW MDS B SPJ2 22 37 Cable option FCUA R059 Refer to section 5 7 for details on cable manufacturing U V W Ground Max length 30m Power cable and ground wire 3 5mm2 ...

Page 64: ... 5 6 for details on wire selection Detector connector CN2 Pin No Detector FAN No 1 No 10 No 11 No 20 Pin Name 5G M O H M A M B M Z P5 5V 1 2 3 4 5 6 7 8 9 10 Pin Name 11 12 13 14 15 16 17 18 19 20 5G 24 G M A M B M Z P5 5V Spindle motor SJ PF Series Ｕ Ｖ Ｗ Detector connector MA MB MZ GND RG 5V MA MB MZ SS MOH B1 B2 B3 B4 B5 B6 A1 A2 A3 A4 A5 A6 Housing 178264 6 Contact 175281 2 Maker Japan AMP Pin ...

Page 65: ... 6 for details on wire selection Detector connector CN2 Pin No Detector FAN No 1 No 10 No 11 No 20 Pin Name 5G M O H M A M B M Z P5 5V 1 2 3 4 5 6 7 8 9 10 Pin Name 11 12 13 14 15 16 17 18 19 20 5G 24 G M A M B M Z P5 5V Spindle motor SJ PF Series Ｕ Ｖ Ｗ Ground wire inside the terminal box Detector connector MA MB MZ GND RG 5V MA MB MZ SS MOH B1 B2 B3 B4 B5 B6 A1 A2 A3 A4 A5 A6 Housing 178264 6 Con...

Page 66: ...the power turns OFF when abnormalities occur There is an electromagnetic switch control function in the MDS B SPJ2 An external relay is required for this function When there is a convertor unit MDS B CV in the system the electromagnetic switch control function of the convertor can be used The MDS B CV can directly drive the electromagnetic switch 5 4 1 Connection example when controlling the elect...

Page 67: ... 14 11 10 CN3 CN1A CN1B ＭＣ1 ＮＦＢ MDS B SVJ2 Servo amplifier Ｌ１ Ｌ２ Ｌ３ Ｌ１１ Ｌ２1 Ｔ１ Ｔ２ ＰＥ 24VDC VDD COM MC 10 5 15 CN3 CN1A CN1B 24VDC Emergency stop Alarm Cable SH21 Emergency stop Alarm RA1 MDS B SPJ2 Spindle amplifier MC1 3 phase 200 to 230V External emergency stop Mitsubishi CNC Class 3 grounding or higher Terminator MDS A MT Class 3 grounding or higher ...

Page 68: ...er to the MDS B Series Specification Manual BNP B3759 for details about the convertor unit MDS B CV CR CAUTION Always install a convertor unit AC reactor MDS B AL Always wire the MSD B SPJ2 main circuit L1 L2 L3 control power L11 L21 and spindle amplifier etc control power L11 L21 to the primary side of the MDS B AL 5 4 4 Output circuit of the electromagnetic switch control signal MCON A relay or ...

Page 69: ...if it is operated with the incorrect resistor connected DANGER Depending on the frequency of use the regenerative resistor main unit may generate heat of 300deg or more Never install the regenerative resistor directly on any surface susceptible to heat CAUTION Always wire the regenerative resistor using twisted wire When using a relay wire keep the length as short as possible 5m or less DANGER Use...

Page 70: ...type 50A S N35 S K35 14 1 25 8 3 5 Note 1 The standard wire is a 600V vinyl wire The wires U V W in the table are for a distance of 30m or less between spindle motor and spindle amplifier The recommended wire sizes are those selected under conditions corresponding to the power capacity short time rating when all three wires have the same sensitivity and the ambient temperature is 30 C Determine th...

Page 71: ...e last spindle amplifier Encoder SJ PF Series motor CN1A CN1B CN2 CN3 CN1A CN1B CN2 CN3 MDS B SVJ2 MDS B SPJ2 ＮＣ 1 Terminator Battery unit Note A battery unit is required in absolute position systems SJ P Series motor 1 2 1 6 3 7 4 5 Optional cables 1 2 Product name Model Details Amplifier side connector 3M or equivalent product 10120 3000VE connector 10320 52F0 008 shell kit Amplifier side connec...

Page 72: ...or Japan Aviation Electronics MS3106B20 29S straight plug or MS3108B20 29S angle plug MS3057 12A clamp CN2 5 Detector cable for an external encoder FCUA R050 straight plug FCUA R054 angle plug Optional connector sets 1 2 Product name Model Details Spindle amplifier side connector 3M or equivalent product Connector 10120 3000VE 2 pcs Shell kit 10320 52F0 008 2 pcs CN1A and CA1B and CN3 1 Connector ...

Page 73: ...ight canon FCUA CN802 Spindle motor side power supply connector DDK Connector MS3106B22 23S Clamp MS3057 12A Power supply connector for SJ P2 2A 3 7A straight canon FCUA CN803 Spindle motor side power supply connector DDK Connector MS3106B24 10S Clamp MS3057 16A Power supply connector for SJ P0 2A 0 4A angle canon FCUA CN805 Spindle motor side power supply connector DDK Connector MS3108B18 12S Cla...

Page 74: ... Model Connector 10120 6000EL Shell Kit 10320 3210 000 There is no setting for this connector option It is an integral part of the cable Unit mm 20 9 29 7 33 0 42 0 11 5 Connector for an SJ PF motor detector motor accessory Maker Japan AMP Model Housing 178289 6 Contact 1 175217 2 A crimp tool is required to wire this connector Contact Japan AMP for information on crimp tools Reference Crimp tool ...

Page 75: ... 3 φ23 55 6 1 1 4 18UNEF 2B 1 3 16 18UNEF 2A Effective screw length Angle plug Maker Japan Aviation Electronics Model MS 3108B20 29S Unit mm 1 1 4 18UNEF 2B 18 3 φ37 3 60 7 77 φ23 9 5 33 7 1 3 16 18UNEF 2A Effective screw length Cable clamp Maker Japan Aviation Electronics Model MS3057 12A Unit mm 34 9 28 3 10 3 1 6 φ10 φ19 ４ 37 3 Max allowable cable diameter ...

Page 76: ...or SJ P0 75A SJ P1 5A SJ P2 2A 3 7A A 1 3 8 18UNEF 1 1 2 18UNEF L 55 57 58 72 Q 40 48 43 63 V 1 3 16 18UNEF 1 7 16 18UNEF Y 50 53 Angle plug Maker Japan Aviation Electronics Model MS 3108B22 23S MS 3108B24 10S Unit mm R U 9 53 L φQ A V Model MS3108B 22 23S MS3108B 24 10S Compatible motor SJ P0 75A SJ P1 5A SJ P2 2A 3 7A A 1 3 8 18UNEF 1 1 2 18UNEF L 76 98 86 51 Q 40 48 43 63 V 1 3 16 18UNEF 1 7 16...

Page 77: ...the core insulation sheath Note d mm Recommended wire model Cable type 0 08 10 UL20276 AWG28 10 pair Black Serial bus cable CN1A CN1B 0 3 12 0 9 1 27 UL1061 2464 AWG22 12 pair Black Standard detector cable Note d is as shown in the following drawing ｄ Insulation sheath Conductor Cross section of the wire core Securely connect the cable shield wire to the connector grounding plate as shown in the f...

Page 78: ...or Optional cable connection drawing FCUA R052 R056 A N C R B P H K F G E 6 16 7 17 8 18 19 10 1 20 11 5 15 Spindle amplifier side Detector motor side MA MA MB MB MZ MZ P5 P5 5G P5 5G MOH RG Plate SJ PF motor detector Optional cable connection drawing FCUA R059 A2 B2 A3 B3 A4 B4 A1 B5 A6 B6 A5 6 16 7 17 8 18 19 10 1 20 11 5 15 Spindle amplifier side Detector motor side MA MA MB MB MZ MZ P5 P5 5G P...

Page 79: ... each connector are connected using with an F installation plate Precautions for manufacturing 1 The parts are those recommended by Mitsubishi and can be replaced with equivalent parts that are compatible specification wise 14 4 4 4 9 9 22 4 Φ3 5 hole Plate thickness 1 0mm 34 7 20 7 3 5 27 0 2 3 5 List of parts used No Part name model Maker Q ty 1 Connector 10220 0200EL Sumitomo 3M 2 2 Connector 1...

Page 80: ...d Parameter Setting 6 1 6 1 Status display with 7 segment LED 6 1 6 2 Spindle parameters 6 2 6 3 SPINDLE SPECIFICATION PARAMETERS screen 6 16 6 4 SPINDLE MONITOR screen 6 17 6 5 D A output specifications 6 21 6 6 List of spindle protection functions and warning functions 6 26 ...

Page 81: ...gment LED also displays the alarm No when an alarm occurs Executing initial communication with the NC Spindle amplifier initialization complete Waiting for NC power start In emergency stop status F E7 OFF are alternately displayed is the set axis No Normal operation status Display turns ON and OFF repeatedly The 2nd digit displays the axis No In the example at the left the 1st axis is indicated NC...

Page 82: ...DEC 0 r min 0 32767 SP006 CSP Deceleration rate during orientation The orientation time will be reduced when the value is increased On the other hand the vibration will increase DEC 20 1 1000 SP007 OPST Orientation position shift amount The orientation stop position is set Set a value that is 360 divided by 4096 DEC 0 0 4095 SP008 Not used Set to 0 DEC 0 SP009 PGT Synchronous tapping position loop...

Page 83: ...t Tolerable setting range SP033 SFNC1 Spindle function 1 This corresponds to bits and sets the spindle function 1 selection Refer to section 6 2 2 for details HEX 0000 0000 FFFF SP034 SFNC2 Spindle function 2 This corresponds to bits and sets the spindle function 2 selection Refer to section 6 2 2 for details HEX 0000 0000 FFFF SP035 SFNC3 Spindle function 3 This corresponds to bits and sets the s...

Page 84: ...ue limit 3 The torque limit ratio for torque limit signal 011 is set DEC 30 1 120 SP051 TLM4 Torque limit 4 The torque limit ratio for torque limit signal 100 is set DEC 40 1 120 SP052 TLM5 Torque limit 5 The torque limit ratio for torque limit signal 101 is set DEC 50 1 120 SP053 TLM6 Torque limit 6 The torque limit ratio for torque limit signal 110 is set DEC 60 1 120 SP054 TLM7 Torque limit 7 T...

Page 85: ...iable current loop gain target value The current loop gain torque amount and excitation amount magnification in the change complete speed set in SP068 VIGWB is set The magnification will be 1 when set to 0 SP069 1 16 time SP067 SP017 Speed Gain SP068 1 time Note Refer to section 8 Adjustment Procedures for guidelines on setting SP067 to SP069 DEC 64 0 32767 SP070 FHz Not used Set to 0 0 SP071 SP08...

Page 86: ...delay advance gain during orientation is set PI control will be applied when 0 is set DEC 15 1 10 rad s 0 1000 SP101 DINP Orientation dummy in position width When using the orientation in position early indexing function set an in position width larger than the specified in position width SP004 OINP DEC 16 1 16 deg 1 2880 SP102 OODR Excessive error value during orientation Set the excessive error ...

Page 87: ...same as SP004 when set to 0 DEC 0 1 16 degree 0 32767 SP114 SP128 Not used Set to 0 DEC 0 Class C axis control No Abbr Name Description TYP CNG Standard setting Unit Tolerable setting range SP129 SP176 C axis specification Not used Set to 0 0 Class Spindle synchronization control No Abbr Name Description TYP CNG Standard setting Unit Tolerable setting range SP177 SPECS Spindle synchronization spec...

Page 88: ...The current loop gain torque amount magnification for spindle synchronization is set DEC 100 0 1000 SP188 IDGS Spindle synchronization current loop gain magnification 2 The current loop gain exciting amount magnification for spindle synchronization is set DEC 100 0 1000 SP189 SP192 Not used Set to 0 0 Class Synchronous tapping control SP193 SPECT Synchronous tapping specifications The synchronous ...

Page 89: ...sed Set to 0 DEC 0 SP214 TZRN Synchronous tapping zero point return speed This is valid when SP193 SPECT bitE is set to 0 The zero point return speed for when changing from a speed loop to a position loop is set DEC 50 r min 1 1000 SP215 TPDT Synchronous tapping zero point return deceleration point This is valid when SP193 SPECT bitE is set to 0 The deceleration point for decelerating to the targe...

Page 90: ...he magnification is 1 when this is set to 0 Refer to the output specifications in section 6 5 for details DEC 0 1 256 fol d 0 32767 SP256 DA2MP Y D A output channel 2 magnification The output data magnification for the 2nd channel of the D A output function is set The magnification is 1 when this is set to 0 Refer to the output specifications in section 6 5 for details DEC 0 1 256 fol d 0 32767 Cl...

Page 91: ...ion TYP F E D C B A 9 8 7 6 5 4 3 2 1 0 SP033 SFNC1 HEX setting F E D C B A 9 8 7 6 5 4 3 2 1 0 SP034 SFNC2 mtsl mtsl Motor constant 0 standard 1 special HEX setting F E D C B A 9 8 7 6 5 4 3 2 1 0 SP035 SFNC3 hbsd hwid hwid Wide constant output 0 invalid 1 valid hbsd Base slide 0 invalid 1 valid HEX setting ...

Page 92: ...r orientation plgo PLG orientation nstv No signal detection type 0 constant monitor 1 only during position loop or orientation HEX setting F E D C B A 9 8 7 6 5 4 3 2 1 0 SP038 SFNC6 open pftm alty alty Deceleration stop during alarm 0 invalid 1 valid Note only during specific alarms pftm Positioning data for thread cutting 0 invalid 1 valid open Open loop operation 0 invalid 1 valid HEX setting ...

Page 93: ...on 0 0 Pre orientation from rotation rotated in during speed control 0 1 Motor forward run 1 0 Motor reverse run 1 1 Prohibited dmin Dummy in position 0 Invalid 1 Valid pyfx Fixed excitation during orientation servo lock 0 Invalid 1 Valid fdir Encoder detector polarity 0 1 tlet Turret indexing 0 invalid 1 valid HEX setting F E D C B A 9 8 7 6 5 4 3 2 1 0 SP129 SPECC C axis control Not used HEX set...

Page 94: ...rror width scale 0 1 fold 1 8 fold HEX setting F E D C B A 9 8 7 6 5 4 3 2 1 0 SP193 SPECT zrth ptyp odl fdir cdir pyfx fclx Synchronous tapping control fclx Semi closed loop control 0 Invalid 1 Valid pyfx Fixed excitation during position loop 0 Invalid 1 Valid cdir Command polarity 0 CCW 1 CW fdir Position detector polarity 0 1 odl Excessive error width scale 0 1 fold 1 8 fold ptyp Position contr...

Page 95: ... MDS B SPJ2 04 1003 SJ P0 75A 10000 MDS B SPJ2 075 1004 SJ P1 5A 10000 MDS B SPJ2 15 1005 SJ P2 2A 8000 MDS B SPJ2 22 1006 SJ P3 7A 8000 MDS B SPJ2 37 1007 SJ PF5 5 01 8000 MDS B SPJ2 55 1008 SJ PF7 5 01 8000 MDS B SPJ2 75 1009 SJ PF11 01 6000 MDS B SPJ2 110 110C SP041 PTYP Select a value from the following table according to the regenerative resistor being used Setting value Regenerative resistor...

Page 96: ...1 2 3 4 Shift speed Gear 00 01 10 11 The spindle speed for shifting gears in each gear is set 0 32767 rpm 13 14 15 16 stap 1 2 3 4 Max tap speed Gear 00 01 10 11 The max spindle speed during the tap cycle in each gear is set 0 99999 rpm 17 18 19 20 stapt 1 2 3 4 Tap time constant Gear 00 01 10 11 The time constant to the max tap speed during the constant inclination tap cycle is set 0 5000 msec 22...

Page 97: ...D I Control input 3L H Same as above Control input signal 3 D I Control input 4L H Same as above Control input signal 4 D O Control output 1L H The control output signal 1 output from the spindle drive unit to the NC is displayed with bit correspondence Refer to the subsequent pages for details D O Control output 2L H Same as above Control output signal 2 D O Control output 3L H Same as above Cont...

Page 98: ...d 3 Control input 3 L H 0 Spindle control mode selection command 1 8 Forward run start command 1 Spindle control mode selection command 2 9 Reverse run start command 2 Spindle control mode selection command 3 A Index forward run command 3 Spindle control mode selection command 4 B Index reverse run command 4 Spindle control mode selection command 5 C Orientation start command 5 Gear selection comm...

Page 99: ...ontrol output 1 Control output 1 L H 0 Ready ON 8 In torque limit 1 1 Servo ON 9 In torque limit 2 2 A In torque limit 3 3 B 4 Drive unit warning C 5 D Z phase passed 6 Converting parameter E Position loop in position L 7 Alarm H F In current limit 2 Control output 2 L H 0 8 1 9 2 A 3 B 4 C 5 D 6 E L 7 Not used H F Not used ...

Page 100: ...ction command 4 B In index reverse run command 4 In spindle control mode selection command 5 C In orientation start command 5 In gear selection command 1 D 6 In gear selection command 2 E In sub motor selection command during 1 amplifier 2 motor changeover L 7 In gear selection command 3 H F 4 Control output 4 L H 0 Current detection 8 1 Speed detection 9 2 Speed reached A 3 Zero speed B 4 Orienta...

Page 101: ...unction is set The speedometer is output when this is set to 0 Refer to section 4 Output data Nos when this parameter is set to a value other than 0 SP254 DA2N0 DA output channel 2 data No The output data No for the 2nd channel of the D A output function is set The load meter is output when this is set to 0 Refer to section 4 Output data Nos when this parameter is set to a value other than 0 SP255...

Page 102: ...n it equals 23040000 Low order 0 0004 v high order 26 2 v 8 Position F t high order 9 low order Interpolation unit NC communication cycle Low order 0 0004 v high order 26 2 v 10 Position command high order 11 low order Interpolation unit value is equivalent to 360 when it equals 23040000 Low order 0 0004 v high order 26 2 v 12 Feedback position high order 13 low order Interpolation unit value is e...

Page 103: ...voltage D A output voltage Fig 1 Fig 2 Example 1 Current command and current feedback The data unit is a value equivalent to 100 when the actual data 4096 Thus for a 120 current feedback 4915 is output actual data 4096 x 1 2 4915 When parameter SP255 SP256 is 256 magnification 1 the D A output voltage is determined by equation 1 DATA 4915 128 and the D A output voltage max value is exceeded Thus t...

Page 104: ...r SP255 SP256 in this case is as follows DATA 2000 setting value 256 128 From this setting value 16 384 128 256 2000 The data can be confirmed by setting SP255 SP254 to 16 The D A output voltage value at this time is 9 88V 5V 2000 x 16 256 x 5V 128 Example of speed current command waveforms during acceleration deceleration ５ Time １０ 0 ０ 133 133 ９ 5 Ｖ 120 D A output voltage V Current command Curren...

Page 105: ...d the following is output Actual data 16 24 When parameter SP255 SP256 is 256 magnification 1 the data can be confirmed because the D A output voltage is smaller than the max value DATA 16 128 The D A output voltage value at this time is 5 625V 5V 16 256 256 5V 128 Note that when a bit other than bit4 is ON the voltage of that bit will be added to the 6 25V above Therefore confirm the data with th...

Page 106: ...TP2 Protocol error 1 A protocol error occurred during the communication with the NC Information error a PR 3B PMOH Power module overheat The power components being used in the spindle drive main circuit section overheated a PR 42 PLE Feedback error PLG The motor PLG rotation counter value error pulse exceeded the setting value SP90 PLE a PR 46 OHM Motor overheat Overload or the motor cooling blowe...

Page 107: ...uilt in encoder 7 4 7 1 3 Orientation operation 7 5 7 2 Synchronous tap specifications option 7 7 7 2 1 Closed method synchronous tap 7 7 7 2 2 Semi closed method synchronous tap 7 7 7 2 3 Synchronous tap operation 7 7 7 3 Single parts optionally supplied parts 7 8 7 3 1 Power step down transformer 7 8 7 3 2 Grounding plate and cable clamp metal fittings 7 9 7 3 3 Noise filter 7 10 7 4 Other optio...

Page 108: ...aft angle acceleration 104 rad sec2 or less d Tolerable speed 7 030rpm Mechanical configuration a Bearings Non lubricated for 100 000 or more rotations at 2 000rpm Non lubricated for 20 000 hours or more at 6 000rpm b Shaft amplitude 0 02mm or less at 15mm from end c Tolerable load Thrust direction 10kg 5kg during operation Radial direction 20kg 10kg during operation d Weight 1 5kg max e Squarenes...

Page 109: ...lation surface sway in order to maximize the coupling life Reverse encoder shaft side Encoder Coupling c Recommended coupling Recommendation 1 Recommendation 2 Maker Tokushu Seiko Eagle Model Model M1 FCS38A Resonance frequency 1 374 Hz 3 515 Hz Position detection error 0 8 10 3 deg 1 2 10 3 deg Tolerable speed 20 000 rpm 10 000 rpm Core deviation 0 7 mm 0 16 mm Mis alignment Angle displacement 1 ...

Page 110: ...s Encoder 1024P rev Encoder model Tolerable speed RFH 1024 22 1M 68 6000rpm RFH 1024 22 1M 68 8 8000rpm Main unit side MS3102A20 29P Controller cable side MS3106A20 29S Key way dimensions 4 ø5 4 hole Nameplate A 1chA K OV B 2chZ L C 1chB M D N 1ch A E Case earth P 2ch Z F R 1ch B G S H 5V T J ...

Page 111: ...only when the motor and spindle connection is the direction connection or when the timing belt with a reduction ratio of 1 is used 1 Connection Refer to page 1 5 Configuration for the connection of the signals 2 Installation conditions The encoder is built into the motor so no special detector needs to be installed ...

Page 112: ...ges from speed control to position control position loop gain parameter Note 1 The position loop change changeover speed is automatically set by the position loop gain 3 At changeover the distance to the orientation stop point is calculated a deceleration stop is carried out with the constant deceleration pattern parameter CSP and the orientation status is entered 4 The orientation completed signa...

Page 113: ...Arrow A Normal orientation Forward run When looking from arrow A Reverse run Forward run When looking from arrow A Reverse run 3 Relation drawing of orientation parameters is the parameter name Encoder Spindle motor Power amplifier Position control block Speed control block Magnesensor Spindle Bit5 or bit6 Bit0 to 2 Speed feedback Position feedback Delay advance From the CNC or ...

Page 114: ... this only applies when the connection between the spindle and motor uses gears or is a direct connection Closed method synchronous tapping is possible if the connection is with a belt or timing belt This method is also possible for standard motors without a Z phase signal 1 Connection There are no connections to be added for the synchronous tap function 7 2 3 Synchronous tap operation When the sy...

Page 115: ...al step down transformer 1 12 23KVA ITEM1 3 Front cover removable Terminal board Nameplate Earthing terminal bolt size M6 Dia hole 62 4 M5 thread Ventilation window with right left back side Lifting eyebolt Setting base dia holes M12K HV LV terminal bolt size M8 Nameplate Dimensions Weight Item Capacity kVA A kg Remarks 1 12 230 90 7 5K 2 17 175 115 11K 3 23 215 130 15K ...

Page 116: ...nal Specifications and Parts 7 9 7 3 2 Grounding plate and cable clamp metal fittings Screw hole for wiring to the cabinet grounding plate M4 0 7 screw 2 ø5 holes Grounding plate E Metal fitting B cable clamp ...

Page 117: ...stance MW 500VDC Leakage current mA 250V 60Hz Working tem perature range C LF 310 250 10 1500 300 1 20 55 LF 315 250 15 1500 300 1 20 55 LF 320 250 20 1500 300 1 20 55 LF 330 250 30 1500 300 1 20 55 LF 340 250 40 1500 300 1 20 45 LF 350 250 50 1500 300 1 20 45 LF 360 250 60 1500 300 1 20 45 4 Shape and dimensions LF 300 Series IN Rating nameplate Unit mm Part name A B C D E F G H I J LF 310 180 17...

Page 118: ...nal Specifications and Parts 7 11 7 4 Other optional specifications Refer to the optional specifications for each function for information on optional specifications not described in this specification manual ...

Page 119: ...on deceleration adjustment 8 7 8 5 Orientation adjustment 8 9 8 5 1 Motor built in encoder orientation adjustment preparation 8 9 8 5 2 Encoder orientation adjustment preparation 8 10 8 5 3 Orientation adjustment method 8 11 8 5 4 Servo rigidity adjustment 8 12 8 5 5 Delay advance control and PI control 8 12 8 5 6 Troubleshooting for orientation errors 8 13 8 6 Synchronous tap adjustment 8 15 8 6 ...

Page 120: ...switch setting is validated when the power is turned ON Display area This displays the operation status and alarms Setting area Rotary switch for setting the axis No CAUTION When an unused axis is selected Ab will remain displayed on the LED and that axis will not be controlled after the power is turned ON The system emergency stop cannot be canceled once the power of an unused axis is turned OFF ...

Page 121: ...fier main unit changes as shown below together with the progression of these processes The 7 segment LED also displays the alarm No when an alarm occurs Refer to section 11 Troubleshooting for details on alarm displays Executing initial communication with the NC Spindle amplifier initialization complete Waiting for NC power start In emergency stop status F E7 OFF are alternately displayed is the s...

Page 122: ...ndle system specifications The SPINDLE PARAMETER screen appears when the NC menu key SPINDLE is pressed The spindle parameters are divided into those controlled on the NC side and those controlled on the spindle controller side Note 1 Refer to the instruction manual for each CNC for details on operation methods and NC side parameters Note 2 Each parameter screen is shown as a 14 inch CRT screen 1 ...

Page 123: ... SPINDLE CONSTANT TIMER COUNTER BIT SELECT PLC AX PSW MENU SPINDLE SPINDLE SPEC SPINDLE SPEC M PARAM 9 3 30 M PARAM 9 2 30 DATA DATA 3 SPINDLE ADJUSTMENT PARAMETER The SPINDLE NC PARAMETER screen appears when the menu key SPINDLE is pressed and the SPINDLE ADJUSTMENT parameter screen appears when the NEXT PAGE key is pressed three times CONSTANT TIMER CO SPINDLE CONSTANT TIMER CO SPINDLE SPINDLE A...

Page 124: ...INDLE is pressed and the SPINDLE PARAMETER screen appears when the NEXT PAGE key is pressed six times CONSTANT TIMER SPINDLE CONSTANT TIMER SPINDLE SPINDLE PARAM M PARAM 9 30 30 DATA DATA CONSTANT TIMER COUNTER BIT SELECT PLC AX PSW MENU SPINDLE DATA SPINDLE PARAM M PARAM 9 15 30 SPINDLE PARAM M PARAM 9 7 30 ...

Page 125: ... etc Thus the speed does not need adjusting However when the spindle speed must be adjusted to allow for deviation such as pulley diameter adjust using the following method 1 Setting Slimit Slimit Max motor speed rpm set in TSP deceleration ratio between the motor and spindle Example When TSP is 6000rpm and the speed change ratio is 1 2 Slimit 6000 1 2 3000 So 3000 is set as the Slimit 2 Set the s...

Page 126: ... Regardless of whether a problem exists in the details above the spindle motor and amplifier are probably not the specified type or there is probably a mistake in the parameters if the acceleration deceleration time does not match the theoretical value Check the spindle motor and amplifier type again and also check the parameters 2 If the deceleration time is longer that the acceleration time note...

Page 127: ...there is a slight swelling low frequency vibration during operation at the max speed raise SP068 in 8 increments to a setting where no problem occurs 3 If OVERCURRENT ALARM 32 or OVERVOLTAGE ALARM 33 occurs when decelerating from the max speed the current loop gain in the high speed region is probably insufficient Raise SP068 in 16 increments to a setting where no problem occurs Note 1 Set the sta...

Page 128: ...o Initial value PGM SP001 100 OINP SP004 16 OSP SP005 0 CSP SP006 20 OPST SP007 0 GRA1 SP025 1 GRA2 SP026 1 GRA3 SP027 1 GRA4 SP028 1 GRB1 SP029 1 GRB2 SP030 1 GRB3 SP031 1 GRB4 SP032 1 VGOP SP098 63 VGOI SP099 60 VGOD SP100 15 CSP2 SP107 0 CSP3 SP108 0 CSP4 SP109 0 Preparation a Check that the parameters are set to the values in the table above ...

Page 129: ...SP098 63 VGOI SP099 60 VGOD SP100 15 CSP2 SP107 0 CSP3 SP108 0 CSP4 SP109 0 Preparation a The gear ratios or pulley ratios from the motor shaft to the magnesensor rotation axis must be accurate Check that the correct No of gear teeth is set in parameters GRA1 to GRB4 GRA A C E GRB B D F Note The No of gear teeth parameters GRA1 to GRB4 may be set by the user If so always set the accurate values co...

Page 130: ...w adjust each phenomenon according to the orientation status Adjustment procedure Phenomenon PGM PGE CSP Sways at stop Orientation time is long Hunting at stop Note 1 Increase the parameter value Do not change the parameter value Decrease the parameter value First adjust PGM and PGE then adjust CSP Adjust CSP2 CSP3 CSP4 in the same manner to execute the shortest orientation time adjustment in each...

Page 131: ... cannot be raised further if vibration occurs during orientation stop at this setting iii Parameter VGOD is the delay advance compensation gain The servo rigidity can be momentarily raised by increasing this value but the torque for the position error will drop PI control is validated at orientation stop when VGOD 0 8 5 5 Delay advance control and PI control Delay advance control is normally selec...

Page 132: ...tion Wiring error The connector pin No is incorrect or the connector No to be inserted was incorrect Change the wiring 2 The spindle stops after passing the orientation stop The spindle stops after swaying Cause Investigation items Remedy Remarks The parameters are not appropriate The gear ratio parameters GRA1 to 4 and GRB1 to 4 are incorrect Correctly set the gear ratio parameters The problem wi...

Page 133: ...tes when stopped Cause Investigation items Remedy Remarks The parameter setting is incorrect The gear ratio parameters GRA1 to 4 and GRB1 to 4 are incorrect Correctly set the gear ratio parameters Orientation adjustment The vibration frequency is several Hz Lower the position loop gain PGM and PGE The vibration frequency is 10Hz or more Lower the speed loop gain VGOP and VGOI during orientation 5 ...

Page 134: ...ROL PARAMETER Synchronous tap This validates the synchronous tap When not validated the conventional tap cycle is validated Valid MACHINE PARAMETER BASIC SPECIFICATION PARAMETER bit3 of mparl This selects whether the synchronous tap is carried out with the constant time constant method or constant inclination method 0 Constant time constant 1 Constant inclination tap tl This sets the time constant...

Page 135: ... encoder 1 Semi closed spindle without encoder bit4 This determines the motor command direction spindle rotation direction in G84 during synchronous tap bitE 0 A zero point return is carried out at the first of the synchronous tap mode bitE 1 The position loop is entered after the deceleration stop without carrying out a zero point return GRA1 GRA4 GRB1 GRB4 The gear ratio No of gear teeth of each...

Page 136: ...t4 of the parameter SPECT When the speed differs Reconfirm that the parameter and machine specifications match Others Refer to the section Troubleshooting for abnormal synchronous tap 2 Execute a cutting test with a floating tap chuck attached 1 There must be no lengthening or shortening of the tapper 2 Accurate tapping must be carried out Refer to the section Troubleshooting for abnormal synchron...

Page 137: ...pitch are different 4 The tap is slipping at the chuck Substitute with a chuck having a large tightening torque 5 The prepared hole is shallow and the cutting chips are not being discharged properly 6 A tap with poor cutting chip discharge is being used A spiral tap is preferred 7 The tap depth is too deep for the tap diameter Normally 2 to 3 fold 8 Noise is superimposed on the position feedback s...

Page 138: ...Chapter 9 Unit Replacement Contents 9 Unit Replacement 9 1 9 1 Preparation for unit replacement 9 1 9 2 Unit replacement method 9 1 ...

Page 139: ...urning the power OFF 3 When 3 4 minutes have passed after turning the power OFF disconnect all cables connected to the unit Never carry out work on the unit while the power is ON Doing so could damage the normal unit and peripheral devices and is also dangerous 9 2 Unit replacement method The following shows the replacement method for the spindle drive unit 1 Disconnect all cables from the front o...

Page 140: ...tenance Contents 10 Daily Maintenance 10 1 10 1 Maintenance equipment 10 1 10 2 Periodic inspections 10 2 10 2 1 Control unit inspections 10 2 10 2 2 Motor inspections 10 3 10 2 3 Regenerative resistor unit inspection 10 3 ...

Page 141: ...ts Be sure to check that all power is turned OFF before carrying out inspections in which the power does not need to be turned ON Always check that the charge lamp is not lit 10 1 Maintenance equipment 1 Measuring devices The following measuring devices are required to check whether the correct power is being supplied to the amplifier whether the amplifier wiring is correct etc Device Conditions A...

Page 142: ...ng fan Once a month 1 Does the fan turn smoothly when rotated by hand 2 Is the fan sufficiently powerful when turned ON 3 Is there any abnormal noise from the bearings Replace the unit 2 Dirt and screw loosening When needed Periodically clean the outside of the amplifier especially the cooling fan Also periodically tighten the input output terminals and all connections 3 Wiring When needed The wir...

Page 143: ...ny foreign matter caught and clogging the cooling duct between the frame and the cover 3 Is the load abnormally increased 2 Temperatu re rise Once a month 4 Is there any abnormality in the control unit Refer to the section Troubleshooting 3 Insulation resistance value Once six month Is the insulation resistance value abnormally low Disconnect the wiring to the spindle drive unit and carry out a me...

Page 144: ...ing 11 1 11 1 Introduction 11 1 11 2 First step 11 1 11 3 Second step 11 3 11 4 Approach by each phenomenon 11 4 11 4 1 Details when alarms and warnings are displayed in the 7 segment LED 11 4 11 4 2 When alarms and warnings appear in the display 11 21 ...

Page 145: ...ity be repeated 3 Are the ambient temperature and temperature inside the panel normal 4 Does the trouble occur during acceleration deceleration or constant speed operation At what speed 5 Is there any difference between forward and reverse run operation 6 Is there any momentary power failure 7 Does the trouble occur during any specific operation or command 8 How frequently does the trouble occur 9...

Page 146: ...le is occurring Load conditions operation modes etc The trouble is probably cause by one of the following three causes 1 The input voltage momentarily stops or drops and a MOMENTARY POWER FAILURE ERROR is displayed 1 Carry out a detailed investigation of the input voltage fluctuation etc 2 The control circuit mis operated due to an abnormally large amount of noise etc The unit can withstand 1600V ...

Page 147: ... of the unit appearance to see if there are any abnormalities 2 The external wiring or sequence is incorrect or there is a broken wire Has the unit been properly grounded Note that the power phase sequence is unrelated 2 Check that the 7 segment LED in the unit is ON Check that the external wiring and sequences are complete Note 1 The input output signals to the unit can be checked on the NC SPIND...

Page 148: ...tactor ON signal was executed with a separate sequence Inspect the unit and replace if required Correctly connect the unit Replace the cable Reconsider the sequence Or change the signal from this unit No problem Investigate item 3 and carry out the appropriate measures Charge lamp stays ON for a while Investigate item 4 and carry out the appropriate measures Charge lamp momentarily turns ON but tu...

Page 149: ...ability The alarm occurs sometimes Investigate item 2 and carry out the appropriate measures 2 Investigate the wiring and installation environment 1 Is the unit correctly grounded 1 The grounding is incomplete Correctly ground the unit 2 The alarm occurs easily when a specific device is operated Execute noise countermeasures for the device at the left 2 Is there any device that produces noise arou...

Page 150: ... Investigate item 2 and carry out the appropriate measures Connector came was coming loose Install correctly 2 Jiggle the connector spindle drive unit side and detector side to see whether it is coming loose Connector did not come was not coming loose Investigate item 3 and carry out the appropriate measures The connection is faulty or there is a broken wire Replace the detector cable Correctly co...

Page 151: ...rm occurs when changing from forward run to reverse run or vice versa measure the acceleration deceleration time from the max forward run speed to the max reverse run speed or vice versa Acceleration deceleration takes 12 sec or less Investigate item 4 and carry out the appropriate measures The load amount is 120 or more Decrease the load amount 4 If the alarm occurs during cutting check the load ...

Page 152: ...unit 8 Alarm No 30 EXCESSIVE REGENERATION Details Regeneration reached the regeneration capacity limit Investigation items Investigation results Remedy The alarm occurs each time the power is turned ON Replace the spindle drive unit 1 Investigate repeatability The alarm occurs sometimes Investigate item 2 and carry out the appropriate measures A small capacity regenerative resistor is installed Ch...

Page 153: ... and carry out the appropriate measures The SP193 bit5 position detection polarity setting is incorrect Or the tap time constant setting value is small Set the correct value 3 If the alarm occurs during synchronous tap check the spindle parameter SP193 SPECT setting value and tap time constant The setting value is correct Investigate item 4 and carry out the appropriate measures Investigate the wi...

Page 154: ...ews 2 Is there a short circuit in the wiring between phases 2 There was a short circuit Replace the cable 3 There was a ground fault Replace the cable 3 Is there a ground fault in one of the phases When checking items 2 and 3 leave both ends of the cable open No particular problem Investigate item 5 and carry out the appropriate measures The resistance value is 1MΩ or less Replace the motor 5 Chec...

Page 155: ...hen there is a partial voltage drop 3 Other waveform and frequency error Eliminate the waveform distortion 1 Increase the power capacity or use a larger power cable 2 Improve other semiconductor devices that produce waveform distortion Additionally install an AC reactor No particular problem Investigate item 5 and carry out the appropriate measures The voltage difference between each wire is 10V o...

Page 156: ...o connection fault Investigate item 3 and carry out the appropriate measures 3 Investigate the wiring and installation environment 1 Are the units correctly grounded 1 The grounding is incomplete Correctly ground the units 2 The alarm occurs easily when a specific device is operated Execute noise countermeasures for the device at the left 2 Are there any devices that produce noise around the units...

Page 157: ...2 and carry out the appropriate measures 2 Investigate as in alarm No 34 and carry out the appropriate measures 16 Alarm No 38 NC COMMUNICATION AND PROTOCOL ERROR 1 Details The protocol error FRAME ERROR occurred in the communication with the NC Investigation items Investigation results Remedy 1 Investigate as in alarm No 34 and carry out the appropriate measures 17 Alarm No 39 NC COMMUNICATION AN...

Page 158: ...hen a specific device is operated Execute noise countermeasures for the device at the left 2 Are there any devices that produce noise around the unit No particular problem Replace the spindle drive unit 19 Alarm No 42 FEEDBACK ERROR MOTOR PLG Details The one rotation counter value error pulse of the motor PLG exceeded the setting value SP90 PLE Investigation items Investigation results Remedy The ...

Page 159: ...ures The connection is faulty Correctly connect the cable 3 Check the speed detector cable connection The connection is normal Investigate item 4 and carry out the appropriate measures The resistance value is 100Ω or more Replace the motor 4 Check between MOH and RG of the motor thermal protector with a tester The resistance value is 10Ω or less Replace the spindle drive unit 5 Check the spindle l...

Page 160: ...ault Replace the cable 3 Is there a ground fault in one of the phases When checking items 2 and 3 leave both ends of the cable open No particular problem Investigate item 4 and carry out the appropriate measures Connector came was coming loose Install correctly 4 Jiggle the speed detector connector spindle drive unit side and speed detector side to see whether it is coming loose Connectors are nor...

Page 161: ...ing the PGM and PGE values 2 fold or by halving the CSP value Change the setting value 3 Check the spindle parameter SP001 PGM SP002 PGE P006 CSP setting values The trouble is not eliminated by changing the values as shown above Investigate item 4 and carry out the appropriate measures Connector came was coming loose Install correctly 4 Jiggle the position and speed detector connectors spindle dri...

Page 162: ...The trouble is not eliminated by changing the bit5 setting value Return bit5 to the original setting value Investigate item 12 and carry out the appropriate measures The trouble is eliminated by increasing the setting value Reconsider and change the setting value 12 Check the spindle parameter synchronous tap time constant The trouble is not eliminated by increasing the setting value Return the se...

Page 163: ... phase waveforms of the speed detector adjusted correctly The waveforms are normal Replace the unit or readjust replace the position detector 24 Alarm No 88 WATCHDOG Details The system did not operate correctly and the software processing did not finish within the specified time Investigation items Investigation results Remedy The alarm occurs every time ready ON occurs Replace the unit 1 Investig...

Page 164: ...ncy stop button OFF 1 Check whether the emergency stop switch is ON The switch is OFF Investigate item 2 and carry out the appropriate measures Connector came was coming loose Excessive force was applied Install correctly 2 Jiggle the connector between the NC and spindle drive unit to see whether it is coming loose Also check if there is any excessive force being applied to the connectors No parti...

Page 165: ...on value Investigate item 3 and carry out the appropriate measures The correct value is not set Set the correct value 3 Confirm all spindle parameters The correct value is set Investigate item 4 and carry out the appropriate measures The signals are not input or the sequence is incorrect The orientation command is input Correct the input signals 4 Check the input signals Are the ready ON forward r...

Page 166: ...indle drive unit side and speed detector side to see whether it is coming loose Connectors are normal Investigate item 5 and carry out the appropriate measures The connection is faulty or there is a broken wire Replace the detector cable Correctly connect the cable 5 Turn the power OFF and check the speed detector cable connection with a tester The connection is normal Replace the unit 3 The speed...

Page 167: ...nd check whether the bearing is normal The motor rotates smoothly Investigate item 3 and carry out the appropriate measures The signal is being input Set so it is not input 3 Check whether a torque limit signal is being input The signal is not being input Replace the unit 5 The motor stops during cutting Investigation items Investigation results Remedy The load meter jumps above 120 during cutting...

Page 168: ...he impact response will decrease so caution is required 4 Check the spindle parameter SP022 VGNP1 SP023 VGNI1 and SP056 PYVR settings The vibration and noise do not change when the setting values are changed as above Return the setting to the original value Investigate item 5 and carry out the appropriate measures Connector came was coming loose Install correctly 5 Jiggle the speed detector connec...

Page 169: ...d detector side to see whether it is coming loose Connectors are normal Investigate item 3 and carry out the appropriate measures The connection is faulty or there is a broken wire Replace the detector cable Correctly connect the cable 3 Turn the power OFF and check the speed detector cable connection with a tester Especially check the shield wiring The connection is normal Investigate item 4 and ...

Page 170: ...ropriate measures The motor does not rotate smoothly Replace the spindle motor 3 Rotate the motor by hand and check whether the bearing is normal The motor rotates smoothly Investigate item 4 and carry out the appropriate measures Connector came was coming loose Install correctly 4 Jiggle the speed detector connector spindle drive unit side and speed detector side to see whether it is coming loose...

Page 171: ...endix 1 MDS A B SP SPJ2 Parameter Setting List 1 3 A 1 Appendix 2 Delivery specifications A 4 Appendix 3 Theoretical acceleration and deceleration times A 7 Appendix 4 Unit conversion table A 8 Appendix 5 Test operation A 9 ...

Page 172: ...0 SP074 0 SP106 IDG0 100 SP011 0 SP043 TRNG 0 SP075 0 SP107 CSP2 0 SP012 0 SP044 TRANS 0 SP076 0 SP108 CSP3 0 SP013 0 SP045 0 SP077 TDSL 0 SP109 CSP4 0 SP014 0 SP046 CSN2 0 SP078 FPWM 0 SP110 WCML 0 SP015 0 SP047 SDTR 30 SP079 ILMT 0 SP111 WDEL 0 SP016 0 SP048 SUT 15 SP080 ILMA 0 SP112 WCLP 0 SP017 TSP 6000 SP048 TLM2 20 SP081 0 SP113 WINP 0 SP018 ZSP 50 SP050 TLM3 30 SP082 0 SP114 OPER 0 SP019 CS...

Page 173: ...3 0 SP205 0 SP237 0 SP142 VGCD2 15 SP174 0 SP206 0 SP238 0 SP143 VGCP3 63 SP175 0 SP207 0 SP239 0 SP144 VGCI3 60 SP176 0 SP208 0 SP240 0 SP145 VGCD3 15 SP177 SPECS 0000 SP209 0 SP241 0 SP146 CGCP4 63 SP178 VGSP 63 SP210 0 SP242 0 SP147 VGCI4 60 SP179 VGSI 60 SP211 0 SP243 0 SP148 VGCD4 15 SP180 VGSD 15 SP212 0 SP244 0 SP149 CZRN 50 SP181 VCGS 100 SP213 0 SP245 0 SP150 CPDT 1 SP182 VCSS 0 SP214 TZR...

Page 174: ... KDPL 0000 SP366 0000 SP271 KDI 0000 SP303 NICT 0000 SP335 KDIL 0000 SP367 0000 SP272 KQP 0000 SP304 NCSN 0000 SP336 KQPL 0000 SP368 0000 SP273 KQI 0000 SP305 NWR1 0000 SP337 KQIL 0000 SP369 0000 SP274 IDSM 0000 SP306 NWR2 0000 SP338 IDSML 0000 SP370 0000 SP275 IQSM 0000 SP307 NWR3 0000 SP339 IQSML 0000 SP371 0000 SP276 KVDS 0000 SP308 NEV0 0000 SP340 KVDSL 0000 SP372 0000 SP277 KVQS 0000 SP309 NE...

Page 175: ...RPM Continuous 30 min kW Constant output P2 Output Continuous rating Abated output P4 Base speed N1 N10 RPM Constant output N2 N20 RPM Speed Max speed Abated output N3 N30 RPM Fill in numer ic al value Note in the when neces sar y Low speed coil RPM kW Output characteristics during constant run Motor output Motor speed kW Output characteristics during acceleration deceleration Motor output Motor s...

Page 176: ...30 50 Circle an item or fill Special 0 to 120 per 1 in numerical value Speed detection range to max speed 10 30 50 Special 0 to 100 per 1 5 Additional specifications No additional specifications Magnesensor orientation 1 point orientation Encoder 1024 pulse multi point orientation Encoder 1024 pulse multi point indexing orientation Motor built in encoder multi point orientation Motor built in enco...

Page 177: ...erating Special per 0 088 Transmission ratio of final axis and encoder 1 4 When encoder shaft is decelerating Circle one item 8 Sub motor ratings When 1 amplifier 2 motor changeover function with general purpose motor is provided Rated output kW Rated current A No of motor poles Poles Maker model Fill in all items Voltage Frequency Cushion time to max frequency f3 s V F pattern Frequency f1 Hz f3 ...

Page 178: ... Po N2 sec Therefore accel decel Time t 0 N3 is t t1 t2 t3 sec Example GD 2 L 0 11kgfm2 For motor SJ PF3 7 01 From specification 2 GD 2 M 0 034kgm2 thus GD2 0 034 0 11 0 144kgfm2 t1 1 03 0 144 1500 2 375 3700 1 2 0 200 sec t2 1 03 0 144 6000 2 1500 2 2 375 3700 1 2 1 503 sec t3 1 03 0 144 8000 2 6000 2 3 375 3700 1 2 6000 1 465 sec Unit conversion Forth 1kgf 9 8N Speed 1rpm 2π 60 rad s Torque 1kgf...

Page 179: ...ventional unit symbol SI unit and symbols of units used commonly Conversion value Weight load To express mass kgf The values are the same Mass kg Weight load The concept for force kgf N 1 kgf 9 80665N Force kgf N 1 kgf 9 80665N Torque kgf cm N m 1 kgf cm 9 80665 10 2 N m Inertia J kgf cm S2 kg m2 1 kgf cm S2 9 80665 10 2 kg m2 GD2 kgf cm2 J GD 2 4g g Gravitational acceleration 980cm S2 ...

Page 180: ...ect Stays at zero or changes greatly Smooth rotation The CN2 cable wiring is incorrect There is a motor built in encoder error Same as above Normal display The speed does not change even when the speed command is raised The speed command signal is not being correctly transmitted Same as above Same as above The motor stays stopped hunting occurs There is a controller error 2 Method for coasting the...

Page 181: ...e MDS B SPJ2 Series Specification Manual BNP B2164 Specification revision history Sub number Date of revision Revision details July 30 1997 First edition created A February 6 1998 Maintenance section added and widely revised ...

Page 182: ... 062 0109 MEE Specifications subject to change without notice Printed in Japan on recycled paper MODEL Manual No MODEL CODE MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG 2 2 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN ...