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Mitsubishi Electric MDS-D-SPJ3, Specification Manual

The Mitsubishi Electric MDS-D-SPJ3 offers high-performance control and precision for a variety of applications. Take advantage of its advanced features by referring to the Specification Manual provided by us. Easily download this manual for free from our website and unlock your product's full potential.

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Appendix 1 Cable and Connector Specifications

...................................................Appendix 1 - 1

Appendix 1-1 Selection of cable.............................................................................................. Appendix 1 - 2

Appendix 1-1-1 Cable wire and assembly ......................................................................... Appendix 1 - 2

Appendix 1-2 Cable connection diagram ................................................................................ Appendix 1 - 4

Appendix 1-2-1 Battery cable............................................................................................. Appendix 1 - 4
Appendix 1-2-2 Optical communication repeater unit cable .............................................. Appendix 1 - 5
Appendix 1-2-3 Servo / tool spindle detector cable ........................................................... Appendix 1 - 6
Appendix 1-2-4 Spindle detector cable ............................................................................ Appendix 1 - 10

Appendix 1-3 Connector outline dimension drawings ........................................................... Appendix 1 - 12

Appendix 1-3-1 Optical communication cable.................................................................. Appendix 1 - 12
Appendix 1-3-2 DI/O or maintenance connector.............................................................. Appendix 1 - 14
Appendix 1-3-3 Servo detector connector ....................................................................... Appendix 1 - 15
Appendix 1-3-4 Brake connector ..................................................................................... Appendix 1 - 19
Appendix 1-3-5 Power connector..................................................................................... Appendix 1 - 21
Appendix 1-3-6 Drive unit side main circuit connector ..................................................... Appendix 1 - 23
Appendix 1-3-7 Spindle detector connector..................................................................... Appendix 1 - 25

Appendix 2 Restrictions for Lithium Batteries

...................................................Appendix 2 - 1

Appendix 2-1 Restriction for Packing ...................................................................................... Appendix 2 - 2

Appendix 2-1-1 Target Products ........................................................................................ Appendix 2 - 3
Appendix 2-1-2 Handling by User ...................................................................................... Appendix 2 - 4
Appendix 2-1-3 Reference ................................................................................................. Appendix 2 - 5

Appendix 2-2 Products information data sheet (ER battery)................................................... Appendix 2 - 6
Appendix 2-3 Issuing Domestic Law of the United States 

for Primary Lithium Battery Transportation ....................................................... Appendix 2 - 8

Appendix 2-3-1 Outline of Regulation ................................................................................ Appendix 2 - 8
Appendix 2-3-2 Target Products ........................................................................................ Appendix 2 - 8
Appendix 2-3-3 Handling by User ...................................................................................... Appendix 2 - 8
Appendix 2-3-4 Reference ................................................................................................. Appendix 2 - 8

Appendix 2-4 Restriction related to EU Battery Directive........................................................ Appendix 2 - 9

Appendix 2-4-1 Important Notes ........................................................................................ Appendix 2 - 9
Appendix 2-4-2 Information for end-user ........................................................................... Appendix 2 - 9

Appendix 3 Compliance to EC Directives

...................................................Appendix 3 - 1

Appendix 3-1 Compliance to EC Directives ............................................................................ Appendix 3 - 2

Appendix 3-1-1 European EC Directives ........................................................................... Appendix 3 - 2
Appendix 3-1-2 Cautions for EC Directive compliance ...................................................... Appendix 3 - 2

Appendix 4 EMC Installation Guidelines ...Appendix 4 - 1

Appendix 4-1 Introduction ....................................................................................................... Appendix 4 - 2
Appendix 4-2 EMC instructions............................................................................................... Appendix 4 - 2
Appendix 4-3 EMC measures ................................................................................................. Appendix 4 - 3
Appendix 4-4 Measures for panel structure ............................................................................ Appendix 4 - 3

Appendix 4-4-1 Measures for control panel unit ................................................................ Appendix 4 - 3
Appendix 4-4-2 Measures for door  ................................................................................... Appendix 4 - 4
Appendix 4-4-3 Measures for operation board panel......................................................... Appendix 4 - 4
Appendix 4-4-4 Shielding of the power supply input section ............................................. Appendix 4 - 4

Summary of Contents for MDS-D-SPJ3

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Page 2: ...MELDAS is a registered trademark of Mitsubishi Electric Corporation Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies ...

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Page 4: ...are applicable refer to the specifications for each CNC Notes on Reading This Manual 1 Since the description of this specification manual deals with NC in general for the specifications of individual machine tools refer to the manuals issued by the respective machine manufacturers The restrictions and available functions described in the manuals issued by the machine manufacturers have precedence ...

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Page 6: ...e ranked as WARNING and CAUTION Note that some items described as CAUTION may lead to major results depending on the situation In any case important information that must be observed is described When there is a potential risk of fatal or serious injuries if handling is mistaken When a dangerous situation or fatal or serious injuries may occur if handling is mistaken When a dangerous situation may...

Page 7: ... the motor Servomotor Linear servomotor Spindle motor In this section Precautions for safety the following items are generically called the unit Servo drive unit Spindle drive unit Power supply unit Scale interface unit Magnetic pole detection unit Indicates a prohibited matter For example Fire Prohibited is indicated as Indicates a mandatory matter For example grounding is indicated as CAUTION CA...

Page 8: ...ait at least 15 minutes after turning the power OFF confirm that the CHARGE lamp has gone out and check the voltage between P and N terminals with a tester etc before starting wiring maintenance or inspections Failure to observe this could lead to electric shocks Ground the unit and motor following the standards set forth by each country Wiring maintenance and inspection work must be done by a qua...

Page 9: ...ot approach the rotor Do not place magnetic materials as iron When a magnetic material as iron is placed take safety measure not to pinch fingers or hands due to the magnetic attraction force Remove metal items such as watch piercing jewelry necklace etc Do not place portable items that could malfunction or fail due to the influence of the magnetic force When the rotor is not securely fixed to the...

Page 10: ...he battery unit could heat up ignite or rupture if submerged in water or if the poles are incorrectly wired Cut off the main circuit power with the contactor when an alarm or emergency stop occurs 2 Injury prevention Do not apply a voltage other than that specified in this manual on each terminal Failure to observe this item could lead to ruptures or damage etc Do not mistake the terminal connecti...

Page 11: ...hen transporting the unit The unit could drop Always observe the installation directions of the units or motors Secure the specified distance between the units and control panel or between the servo drive unit and other devices Do not install or run a unit or motor that is damaged or missing parts Do not block the intake or exhaust ports of the motor provided with a cooling fan Do not let foreign ...

Page 12: ...e Service Center Service Station Sales Office or delayer 2 Wiring Correctly and securely perform the wiring Failure to do so could lead to abnormal operation of the motor Do not install a condensing capacitor surge absorber or radio noise filter on the output side of the drive unit Correctly connect the output side of the drive unit terminals U V W Failure to do so could lead to abnormal operation...

Page 13: ...hten the cable connector fixing screw or fixing mechanism An insecure fixing could cause the cable to fall off while the power is ON When using a shielded cable instructed in the instruction manual always ground the cable with a cable clamp etc Always separate the signals wires from the drive wire and power line Use wires and cables that have a wire diameter heat resistance and flexibility that co...

Page 14: ... be used for normal braking There may be cases when holding is not possible due to the magnetic brake s life the machine construction when ball screw and servomotor are coupled via a timing belt etc or the magnetic brake s failure Install a stop device to ensure safety on the machine side After changing the programs parameters or after maintenance and inspection always test the operation before st...

Page 15: ...le the battery For after purchase servicing of the built in motor including the detector supplies of servicing parts and repairs can only be offered For maintenance part replacement and services in case of failures in the built in motor including the detector take necessary actions at your end For spindle drive unit Mitsubishi can offer the after purchase servicing as with the general spindle driv...

Page 16: ...zation ICAO International Air Transportation Association IATA International Maritime Organization IMO and United States Department of Transportation DOT etc 9 General precautions The drawings given in this manual show the covers and safety partitions etc removed to provide a clearer explanation Always return the covers or partitions to their respective places before starting operation and always f...

Page 17: ......

Page 18: ...ric parts etc and sold to scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning a Mitsubishi recommends recycling and selling the product when no longer needed according to item 1 above The user should make an effort to reduce waste in this manner b When disposing a product that cann...

Page 19: ......

Page 20: ... should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the European Union there are separate collection systems for used batteries and ac...

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Page 22: ...5 Explanation of each part 2 23 3 Function Specifications 3 1 Function specifications list 3 2 3 1 Base functions 3 4 3 1 1 Full closed loop control 3 4 3 1 2 Position command synchronous control 3 4 3 1 3 Speed command synchronous control 3 5 3 1 4 Distance coded reference position control 3 5 3 1 5 Spindle s continuous position loop control 3 6 3 1 6 Coil changeover control 3 7 3 1 7 Gear change...

Page 23: ...ions 3 18 3 5 1 Contactor control function 3 18 3 5 2 Motor brake control function 3 18 3 5 3 External emergency stop function 3 18 3 5 4 Specified speed output 3 19 3 5 5 Quick READY ON sequence 3 19 3 6 Diagnosis function 3 20 3 6 1 Monitor output function 3 20 3 6 2 Machine resonance frequency display function 3 27 3 6 3 Machine inertia display function 3 27 3 6 4 Motor temperature display func...

Page 24: ...29 5 4 1 Optical communication repeater unit FCU7 EX022 5 29 5 4 2 Regenerative option 5 33 5 5 Cables and connectors 5 44 5 5 1 Cable connection diagram 5 44 5 5 2 List of cables and connectors 5 45 5 5 3 Optical communication cable specifications 5 54 6 Specifications of Peripheral Devices 6 1 6 1 Selection of wire 6 2 6 1 1 Example of wires by unit 6 2 6 2 Selection of circuit protector and con...

Page 25: ... Appendix 2 4 Appendix 2 1 3 Reference Appendix 2 5 Appendix 2 2 Products information data sheet ER battery Appendix 2 6 Appendix 2 3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Appendix 2 8 Appendix 2 3 1 Outline of Regulation Appendix 2 8 Appendix 2 3 2 Target Products Appendix 2 8 Appendix 2 3 3 Handling by User Appendix 2 8 Appendix 2 3 4 Reference Appe...

Page 26: ... and Output Power Wiring Appendix 6 4 Appendix 6 2 6 Motor Over Load Protection Appendix 6 7 Appendix 6 2 7 Flange of servo motor Appendix 6 7 Appendix 6 2 8 Spindle Drive Motor Combinations Appendix 6 8 Appendix 6 2 9 Servo Drive Motor Combinations Appendix 6 9 Appendix 6 3 AC Servo Spindle System Connection Appendix 6 10 Appendix 6 3 1 MDS D DH DM Vx SP Series Appendix 6 10 Appendix 6 3 2 MDS D ...

Page 27: ......

Page 28: ... 2 6 Connection of power supply 2 6 1 Power supply input connection 2 6 2 Connection of the grounding cable 2 7 Connection of regenerative resistor 2 7 1 Standard built in regenerative resistor Only for MDS D SVJ3 2 7 2 External option regenerative resistor 2 8 Wiring of the peripheral control 2 8 1 Wiring of the Input output circuit 2 8 2 Wiring of the contactor control 2 8 3 Wiring of the motor ...

Page 29: ...rs during initial parameter error 6 3 5 Troubleshooting the spindle system when there is no alarm or warning 7 Maintenance 7 1 Periodic inspections 7 1 1 Inspections 7 1 2 Cleaning of spindle motor 7 2 Service parts 7 3 Adding and replacing units and parts 7 3 1 Replacing the drive unit 7 3 2 Replacing the unit fan 7 3 3 Replacing the battery Appendix 1 Cable and Connector Specifications Appendix ...

Page 30: ...of the power supply input section Appendix 5 5 Measures for various cables Appendix 5 5 1 Measures for wiring in panel Appendix 5 5 2 Measures for shield treatment Appendix 5 5 3 Servo spindle motor power cable Appendix 5 5 4 Servo spindle motor feedback cable Appendix 5 6 EMC countermeasure parts Appendix 5 6 1 Shield clamp fitting Appendix 5 6 2 Ferrite core Appendix 5 6 3 Power line filter Appe...

Page 31: ......

Page 32: ...pindle drive system configuration 1 2 1 1 1 System configuration 1 2 1 2 Explanation of type 1 3 1 2 1 Servomotor type 1 3 1 2 2 Servo drive unit type 1 4 1 2 3 Spindle motor type 1 5 1 2 4 Tool spindle motor type 1 6 1 2 5 Spindle drive unit type 1 7 ...

Page 33: ...l closed control Note Prepared by user Servomotor Spindle motor Spindle side detector Contactor Note Prepared by user From NC Circuit protector Note Prepared by user Circuit protector or fuse Note Prepared by user Servo drive unit Option Regene rative resistor Contactor Note Prepared by user Circuit protector Note Prepared by user Spindle drive unit 3 phase 200 to 230VAC Regene rative resistor Cir...

Page 34: ...176 SQ 2 Magnetic brakes None 354 3 5 kW 3500 r min 176 SQ Sy mbol Magnetic brake C 123 1 2 kW 3000 r min 130 SQ None None 223 2 2 kW 3000 r min 130 SQ B With magnetic brakes 303 3 0 kW 3000 r min 176 SQ 142 1 4 kW 2000 r min 130 SQ 302 3 0 kW 2000 r min 176 SQ Absolute position Mitsubishi Electric Corporation Nagoya Works Mitsubishi Electric Dalian Industrial Products Co Ltd MDI Production plant ...

Page 35: ...licable standard Serial No Manual No Rating nameplate MDS D SVJ3 75 105 54 104 154 224 204 354 123 223 303 142 302 13 23 43 73 Stall torque N m Rated output 03NA 40mm 04NA 40mm 07NA 60mm 10NA 90mm 20NA 90mm 35NA 90mm Indicates the compatible motor for each servo drive unit 20 0 HF 11 0 7 0 22 5 12 0 9 0 13 7 22 5 12 0 1 Unit Type MDS D SVJ3 Unit width 2 0 3 0 Compatible motor type 2 9 5 9 2 0kW 3 ...

Page 36: ...r order digits C With key J Oil seal 2 Short time or ED rated output X Reversed cooling air Symbol Short time rated output Note If more than one option is included 3 7 3 7kW the symbols are in alphabetical order 5 5 5 5kW 5 Detector 7 5 7 5kW Symbol Type 11 11kW None Type 1 T Type 2 Note This explains the model name system of a spindle motor and all combinations of motor types listed above do not ...

Page 37: ...cture 3 Detector Symbol Rated output Maximum Flange size mm Symbol Shaft end structure Symbol Detection method Resolution 75 0 75 kW 4000 r min 90 SQ S Straight A48 Absolute 262 144 p rev 105 1 0 kW 4000 r min 90 SQ 54 0 5 kW 3000 r min 130 SQ 104 1 0 kW 3000 r min 130 SQ 154 1 5 kW 3000 r min 130 SQ 224 2 2 kW 3000 r min 130 SQ 204 2 0 kW 3000 r min 176 SQ 123 1 2 kW 2000 r min 130 SQ 223 2 2 kW ...

Page 38: ...2 8 176276 2 8 0 07 5 9 9 9 8 4 5 4 2 3 6 657 5 64 1 421 4 6 1 0 2 0 MITSUBISHI TYPE Type Input output conditions Software No Output Applicable standard Serial No Manual No Rating nameplate 1 Capacity Symbol Rated output Unit w idth 075NA 0 75kW 60mm w ide 22NA 2 2kW 37NA 3 7kW 55NA 5 5kW 75NA 7 5kW 110NA 11 0kW 172mm w ide 90mm w ide 130mm w ide 1 MDS D SPJ3 ...

Page 39: ...1 8 ...

Page 40: ... 2 1 Specifications 2 7 2 2 2 Output characteristics 2 13 2 3 Tool spindle motor 2 16 2 3 1 Specifications 2 16 2 3 2 Output characteristics 2 18 2 4 Drive unit 2 20 2 4 1 Installation environment conditions 2 20 2 4 2 Servo drive unit 2 20 2 4 3 Spindle drive unit 2 21 2 4 4 Unit outline dimension drawing 2 22 2 4 5 Explanation of each part 2 23 ...

Page 41: ...2 2 8 5 3 8 3 14 1 20 0 25 9 48 0 84 7 Maximum motor shaft conversion load inertia ratio High speed high accuracy machine 3 times or less of motor inertia General machine tool interpolation axis 5 times or less of motor inertia General machine non interpolation axis 7 times or less of motor inertia Motor side detector Resolution per motor revolution A51 1 000 000 pulse rev A48 260 000 pulse rev De...

Page 42: ... inertia ratio High speed high accuracy machine 3 times or less of motor inertia General machine tool interpolation axis 5 times or less of motor inertia General machine non interpolation axis 7 times or less of motor inertia Motor side detector Resolution per motor revolution A51 1 000 000 pulse rev A48 260 000 pulse rev Degree of protection P67 The shaft through portion is excluded Environment A...

Page 43: ...e N m 0 95 1 9 3 8 7 2 Power rate at continuous rated torque kW s 11 5 16 9 38 6 39 9 Motor inertia kg cm2 0 088 0 23 0 42 1 43 Motor inertia with brake kg cm2 0 090 0 31 0 50 1 63 Maximum motor shaft conversion load inertia ratio General machine non interpolation axis 15 times or less of motor inertia Motor side detector Resolution per motor revolution 260 000 pulse rev Note2 Degree of protection...

Page 44: ... Rotation speed r min Torque N㨯m Short time operation range Continuous operation range 0 000 4000 0 10 40 50 30 20 2 Rotation speed r min Torque N㨯m Short time operation range Continuous operation range Torque N㨯m 0 2000 4000 0 10 20 40 30 50 Rotation speed r min Short time operation range Continuous operation range 0 2000 4000 0 10 20 40 30 50 Rotation speed r min Torque N㨯m Short time operation ...

Page 45: ... 12 24 18 30 0 0 1000 2000 0 40 20 60 Torque N㨯m Short time operation range Rotation speed r min Continuous operation range 0 0 25 0 5 0 75 1 0 0 3000 6000 Rotation speed r min Torque N㨯m Short time operation range Continuous operation range 0 3000 6000 0 0 5 1 0 1 5 2 0 Rotation speed r min Torque N㨯m Short time operation range Continuous operation range 0 1 0 2 0 3 0 4 0 0 3000 6000 Rotation spe...

Page 46: ...kg m2 0 0074 0 013 0 023 0 031 Tolerable radial load N 980 1470 1960 1960 Cooling fan Input voltage 3 phase 200V Maximum power consumption 38W 38W 50W 50W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors no direct su...

Page 47: ...l load N 980 1470 1960 Cooling fan Input voltage 3 phase 200V Maximum power consumption 38W 38W 50W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dus...

Page 48: ...7 0 009 0 0148 Tolerable radial load N 490 490 980 980 980 Cooling fan Input voltage Single phase 200V Single phase 200V Single phase 200V Single phase 200V Single phase 200V Maximum power consumption 14W 14W 36W 36W 36W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 R...

Page 49: ... radial load N 980 980 1960 1960 Cooling fan Input voltage 3 phase 200V 3 phase200V 3 phase 200V 3 phase 200V Maximum power consumption 40W 40W 40W 40W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors no direct sunli...

Page 50: ... voltage Single phase 200V Maximum power consumption 14W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dust Altitude Operation 1000 meters or less ab...

Page 51: ...able radial load N 980 245 980 980 Cooling fan Input voltage Single phase 200V Single phase 200V 3 phase 240V 3 phase 240V Maximum power consumption 14W 41W 40W 40W Environment Ambient temperature Operation 0 to 40 with no freezing Storage 20 to 65 with no freezing Ambient humidity Operation 90 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors no...

Page 52: ... 0 2 0 0 5 5 Continuous rating 30 minute rating Rotation speed r min Output kW 0 1500 10000 5 5 8 0 6 0 4 0 2 0 0 7 5 6000 Continuous rating 30 minute rating Rotation speed r min Output kW 0 1500 4500 8000 Continuous rating 30 minute rating Rotation speed r min Output kW 0 1500 10000 5 5 8 0 6 0 4 0 2 0 0 3 7 4500 2000 Continuous rating 25 ED rating Rotation speed r min Output kW 0 1500 10000 5 5 ...

Page 53: ...0 1500 6000 10000 3 7 6 0 4 0 2 0 0 2 2 Continuous rating 15 minute rating Rotation speed r min Output kW 0 1500 6000 12000 5 5 8 0 6 0 4 0 2 0 0 3 7 Continuous rating 30 minute rating Rotation speed r min Output kW 0 1500 6000 12000 5 5 8 0 6 0 4 0 2 0 0 7 5 Continuous rating 30 minute rating Rotation speed r min Output kW 0 1500 10000 5 5 8 0 6 0 4 0 2 0 0 7 5 Continuous rating 30 minute rating ...

Page 54: ...peed r min Output kW During acceleration deceleration 0 1700 12000 11 15 10 5 0 3 7 5000 2 2 Continuous rating 15 minute rating Rotation speed r min Output kW During acceleration deceleration 0 1500 12000 11 15 10 5 0 7 5 8000 5 5 2200 Continuous rating 30 minute rating Rotation speed r min Output kW During acceleration deceleration 0 2200 8000 12000 11 15 10 5 0 7 5 Continuous rating 15 minute ra...

Page 55: ...ertia kg cm2 0 24 0 42 1 43 Motor side detector Resolution per motor revolution W09 262 144 pulse rev Degree of protection IP67 The shaft through portion is excluded Environment Ambient temperature Operation 0 to 40 with no freezing Storage 15 to 70 with no freezing Ambient humidity Operation 80 RH or less with no dew condensation Storage 90 RH or less with no dew condensation Atmosphere Indoors n...

Page 56: ...0 Motor inertia kg cm2 2 6 5 1 6 1 11 9 17 8 23 7 38 3 11 9 23 7 75 0 Motor side detector Resolution per motor revolution A48 262 144 pulse rev Degree of protection IP67 The shaft through portion is excluded Environment Ambient tempera ture Operation 0 to 40 with no freezing Storage 15 to 70 with no freezing Ambient humidity Operation 80 RH or less with no dew condensation Storage 90 RH or less wi...

Page 57: ...s limited HF KP46JW09 HF KP56JW09 HF KP96JW09 0 0 0 5 1 0 1 5 2 0 2 5 3 0 0 2000 4000 6000 Torque N m Rotation speed r min Short time operation range Continuous operation range 0 0 1 0 2 0 3 0 4 0 5 0 6 0 0 2000 4000 6000 Torque N m Rotation speed r min Short time operation range Continuous operation range 0 0 2 0 4 0 6 0 8 0 0 2000 4000 6000 Torque N m Rotation speed r min Short time operation ra...

Page 58: ...eration range 0 2000 3000 0 5 20 25 15 10 1000 Rotation speed r min Torque N㨯m Short time operation range Continuous operation range 0 2000 3000 0 10 40 50 30 20 1000 Rotation speed r min Torque N㨯m Short time operation range Continuous operation range 0 2000 3000 0 10 20 40 30 50 1000 Torque N m Rotation speed r min Short time operation range Continuous operation range 0 2000 3000 0 10 20 40 30 5...

Page 59: ... to 230AC 60Hz Tolerable fluctuation between 10 and 15 Frequency Hz 50 60 Tolerable fluctuation between 5 and 5 Rated current A 1 5 2 9 3 8 5 0 10 5 16 0 Output Rated voltage V AC155 Rated current A 1 5 3 2 5 8 6 0 11 0 17 0 Control pow er Voltage V 200AC 50Hz 200 to 230AC 60Hz Tolerable fluctuation between 10 and 15 Frequency Hz 50 60 Tolerable fluctuation between 5 and 5 Maximum current A 0 2 Ma...

Page 60: ...to 230AC 60Hz Tolerable fluctuation between 10 and 15 Frequency Hz 50 60 Tolerable fluctuation between 5 and 5 Maximum current A 0 2 Maximum rush current A 30 Maximum rush conductivity time ms 6 Earth leakage current mA 6 Max 15 Main circuit method Converter with resistor regeneration circuit Control method Sine wave PWM control method Braking Regenerative braking External analog output 0 to 5V 2c...

Page 61: ...2 Specifications MITSUBISHI CNC 2 22 2 4 4 Unit outline dimension drawing 㧶㧟 㧶㧞 㧶㧝 㧶㧡 㧶㧢 㧶㧠D 㧶㧠C 㧔 㧕 Unit mm ...

Page 62: ...s optical communication connector 7 CN2 Motor side detector connection connector 8 CN3 Machine side detector connection connector 9 BAT Battery connection connector 10 Main circuit CNP1 L1 L2 L3 N P1 P2 L1 L2 L3 3 phase AC power input N Test terminal for the manufacturer Do not connect P1 P2 Not used short circuit between the P1 and P2 11 CNP2 P C D L11 L21 Regenerative resistor connection termina...

Page 63: ...B Slave axis optical communication connector 7 CN2 Motor side detector connection connector 8 CN3 Machine side detector connection connector 9 Main circuit CNP1 L1 L2 L3 N P1 P2 L1 L2 L3 3 phase AC power input N Test terminal for the manufacturer Do not connect P1 P2 Not used short circuit between the P1 and P2 10 CNP2 P C D L11 L21 Regenerative resistor connection terminal Control power input ter...

Page 64: ...ent Always OFF facing bottom 4 CN9 DI O or maintenance connector 5 CN1A NC or master axis optical communication connector 6 CN1B Slave axis optical communication connector 7 CN2 Motor side detector connection connector 8 CN3 Machine side detector connection connector 9 Main circuit TE2 L11 L21 Control power input terminal single phase AC input M3 5 6 10 TE1 L1 L2 L3 P C U V W L1 L2 L3 3 phase AC p...

Page 65: ...2 26 ...

Page 66: ...r 3 10 3 2 11 Spindle output stabilizing control 3 11 3 2 12 High response spindle acceleration deceleration function 3 11 3 3 Compensation controls 3 12 3 3 1 Jitter compensation 3 12 3 3 2 Notch filter 3 12 3 3 3 Adaptive tracking type notch filter 3 12 3 3 4 Overshooting compensation 3 13 3 3 5 Machine end compensation control 3 13 3 3 6 Lost motion compensation type 2 3 14 3 3 7 Lost motion co...

Page 67: ...rol Note2 2 9 HAS control 3 Compensa tion control 3 1 Jitter compensation 3 2 Notch filter Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 3 3 Adaptive tracking type notch filter 3 4 Overshooting compensation 3 5 Machine end compensation control 3 6 Los...

Page 68: ...h response spindle acceleration decel eration function 3 Compensa tion controls 3 1 Jitter compensation 3 2 Notch filter Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 Variable frequency 4 Fixed frequency 1 3 4 Overshooting compensation 3 6 Lost motion compensation type 2 3 7 Lost motion co...

Page 69: ... controls which enable two servo motors to drive the same axis This is also called Position tandem control The same position command is issued to the 2 axis servo control and the control is carried out according to each axis position and speed feedbacks Features 1 The position commands in which machine s mechanical errors pitch error backlash etc have been compensated can be output to each axis 2 ...

Page 70: ...viation between the two axes is always monitored and if excessive the alarm is detected 3 1 4 Distance coded reference position control This is the function to establish the reference point from axis movements of the reference points using a scale with distance coded reference mark Since it is not necessary to move the axis to the reference point the axis movement amount to establish the reference...

Page 71: ... axis control changeover Therefore the operation can be completed in a shorter time than the previous In acceleration deceleration with S command the acceleration deceleration and orientation are always controlled with the spindle motor s maximum torque 1 0 8 Zero point return C axis positioning Our conventional series MDS D DH DM Series C axis positioning Time reduced Time Time Time Time Speed Sp...

Page 72: ...ning in lathes for hole drilling etc 3 1 10 Synchronous tapping control Under synchronous tapping control spindle control is completely synchronized with Z axis servo control and Z axis is accurately fed by one screw pitch in accordance with one tap revolution The tap is completely fixed to the spindle head As a result feed pitch error is less likely to occur which allows high speed high accuracy ...

Page 73: ...ion Spindle For a high speed spindle of machining center etc adequate response can be ensured with this function by suppressing noise and vibration at low speeds and increasing the speed loop gain at high speeds 3 2 3 Gain changeover for synchronous tapping control SV003 SV004 and SV057 are used as the position loop gain for normal control Under synchronous tapping control SV049 SV050 and SV058 ar...

Page 74: ...on during cutting can be reduced by estimating the disturbance torque and compensating it 3 2 6 Smooth High Gain control SHG control A high response control and smooth control reduced impact on machine were conventionally conflicting elements however SHG control enables the two elements to function simultaneously by controlling the motor torque current FB with an ideal waveform during acceleration...

Page 75: ...the delay is canceled With HAS control however this overshoot is smoothened so that the machine operation can be stable 3 2 10 Control loop gain changeover Position loop gain and speed loop gain are switched between non interpolation mode which is used during speed command and interpolation mode which is used during synchronous tapping and C axis control By switching these gains optimum control fo...

Page 76: ...ds are compensated to avoid the voltage saturation so that the current control responsiveness will not degrade 3 2 12 High response spindle acceleration deceleration function This function enables reduction of the spindle motor s setting time from when the command value becomes 0 until when the motor actually stops without being affected by the position loop gain when the spindle motor stops under...

Page 77: ...3 3 Adaptive tracking type notch filter Machine s specific resonance frequency tends to change due to aged deterioration or according to machine s operation conditions Therefore the frequency may be deviated from the filter frequency set at the initial adjustment With adaptive tracking type notch filter resonance point fluctuation due to the machine s condition change is estimated using the vibrat...

Page 78: ...ay be fine during low speed operation However at high speeds the section from the machine end to the outer sides could swell This function compensates that phenomenon 0 0 0 0 Position command Position droop Time Overshoot Speed FB Position droop Time Overshoot 1 Overshooting during rapid traverse settling 2 Overshooting during pulse feed Compensation Electric end FB Machine end FB Electric end FB ...

Page 79: ...orque in I control With the this lost motion compensation function improves the accuracy worsened by the stick motion 3 3 7 Lost motion compensation type 3 For a machine model where the travel direction is reversed the compensation in accordance with the changes in the cutting conditions is enabled by also considering the spring component and viscosity component in addition to the friction This fu...

Page 80: ...ate in comparison with the warm up state and the acceleration deceleration time may become long or the load display during cutting may become high immediately after operation This function performs the control compensation depending on the motor temperature with the thermistor built into the spindle motor and suppresses the output characteristic deterioration when the temperature is low Temperatur...

Page 81: ... the axis drops due to a delay in the brake operation The no control time until the brakes activate can be eliminated by delaying the servo READY OFF sequence by the time set in the parameters Always use this function together with deceleration control When an emergency stop occurs in a vertical machining center the Z axis is slightly pulled upwards before braking to compensate the drop of even a ...

Page 82: ...ed to prevent the machine from colliding 3 4 5 Safety observation function This function is aimed at allowing a safety access to the machine s working part by opening the protection door etc without shutting the power for saving the setup time Both the NC control system and drive system servo and spindle drive units doubly observe the axis feed rate so that it will not exceed the safety speed If i...

Page 83: ... DICOM 3 DOCOM 13 DO 15 MC 20 EMGX 19 DI 5 DICOM 24G MDS D SVJ3 SPJ3 CN1A OPT1 EMG MDS D SVJ3 SPJ3 CN1B CN1A CN9 CN9 3 DOCOM 13 DO 15 MC 20 EMGX 19 DI 5 DICOM 3 DOCOM 13 DO 15 MC 20 EMGX 19 DI 5 DICOM 1 2 24G 24G Mitsubishi NC Emergency stop Emergency stop Alarm Alarm Optical communication G380 cable Optical communication G396 cable 24VDC External emergency stop input Contactor shutoff command Con...

Page 84: ... the machine end speed has exceeded the specified speed This function can also be used for judging whether the current machine end speed is higher than the specified speed 3 5 5 Quick READY ON sequence With this function the charging time during READY ON is shortened according to the remaining charge capacity of the power supply unit When returning to READY ON status immediately after the emergenc...

Page 85: ... When the output data is 0 the offset voltage is 2 5V If there is an offset voltage adjust the zero level position in the measuring instrument side Item Explanation No of channels 2ch Output cycle 0 8ms min value Output precision 10bit Output voltage range 0V to 2 5V zero to 5V Output magnification setting 32768 to 32767 1 100 fold Output pin CN9 connector MO1 Pin 4 MO2 Pin 14 LG Pin 1 11 9 MO1 LG...

Page 86: ...ack Motor stall rated ratio 100 V 0 8ms 6 Effective current command 100 V 0 8ms 7 Effective current feedback 100 V 0 8ms 8 Machine vibration frequency 500Hz V 0 8ms 9 HAS control droop cancel amount 1mm V 1 V 0 8ms 30 Collision detection estimated torque 100 V 0 8ms 31 Collision detection disturbance estimated torque 100 V 0 8ms 32 Estimated load inertia ratio or moving sections gross weight 100 V...

Page 87: ...6486 Servo control output 1 6 In excessive error detection width changeover 16391 Servo control input 1 7 Alarm reset command 16487 Servo control output 1 7 In alarm 16392 Servo control input 1 8 Current limit selection com mand 16488 Servo control output 1 8 In current limit selection 16492 Servo control output 1 C In in position 16493 Servo control output 1 D In current limit 16494 Servo control...

Page 88: ...put data is 0 the offset voltage is 2 5V If there is an offset voltage adjust the zero level position in the measuring instrument side Item Explanation No of channels 2ch Output cycle 0 8ms min value Output precision 10bit Output voltage range 0V to 2 5V zero to 5V Output magnification setting 32768 to 32767 1 100 fold Output pin CN9 connector MO1 Pin 4 MO2 Pin 14 LG Pin 1 11 9 MO1 LG 2 5 1 6 4 3 ...

Page 89: ...atio 100 V 0 8ms min 35 Disturbance observer estimated dis turbance torque Short time rated torque current value ratio 100 V 0 8ms min 50 Position droop 1 1000 V 0 8ms min 51 Position command 1 1000 V 0 8ms min 52 Position feedback 1 1000 V 0 8ms min 53 Position F T 1 1000 s V 0 8ms min 54 Deviation from ideal position considering spindle tracking delay 1 1000 V 0 8ms min 60 Position droop 1 V 0 8...

Page 90: ...nosed When the gap is good 2 5V is output When the gap is excessive 2 5V 1V is output When the gap is too small 2 5V 1V is output 121 Motor end PLG installation All errors diagnosis Motor end PLG installation error including the gap is diagnosed When the installation is good 2 5V is output When the installation is incorrect 2 5V 1V is output 122 Spindle end PLG installation Gap diagnosis Spindle e...

Page 91: ...l output 2 3 In zero speed 16503 Spindle control output 2 7 In external emergency stop 16432 Spindle control input 4 0 Spindle control mode selec tion command 1 16528 Spindle control output 4 0 In spindle control mode se lection 1 16433 Spindle control input 4 1 Spindle control mode selec tion command 2 16529 Spindle control output 4 1 In spindle control mode se lection 2 16434 Spindle control inp...

Page 92: ...r acceleration are measured to estimate the load inertia According to the parameter setting the estimated load inertia is displayed on the NC monitor screen expressed as its percentage to the motor inertia 3 6 4 Motor temperature display function The temperature sensed by the thermal sensor attached to the motor coil is displayed on the NC screen 3 6 5 Load monitor output function A spindle motor ...

Page 93: ...3 28 ...

Page 94: ...r 4 6 4 1 7 Overload protection characteristics 4 6 4 1 8 Magnetic brake 4 10 4 1 9 Dynamic brake characteristics 4 13 4 2 Spindle motor 4 15 4 2 1 Environmental conditions 4 15 4 2 2 Shaft characteristics 4 15 4 3 Tool spindle motor 4 16 4 3 1 Environmental conditions 4 16 4 3 2 Shaft characteristics 4 16 4 3 3 Tool spindle temperature characteristics 4 17 4 4 Drive unit 4 18 4 4 1 Environmental ...

Page 95: ...phere Indoors no direct sunlight No corrosive gas inflammable gas oil mist or dust Altitude Operation storage 1000m or less above sea level Transportation 10000m or less above sea level Motor type Acceleration direction Axis direction X Direction at right angle to axis Y HF75 105 24 5m s2 2 5G or less 24 5m s2 2 5G or less HF54 104 154 224 123 223 142 HF204 354 303 302 24 5m s2 2 5G or less 29 4m ...

Page 96: ...ft 392N L 58 490N HF54S 104S 154S 224S 123S 223S 142S Straight shaft 980N L 55 490N HF204S 354S 303S 302S Straight shaft 2058N L 79 980N HF KP13 Straight shaft 88N L 25 59N HF KP23 43 Straight shaft 245N L 30 98N HF KP73 Straight shaft 392N L 40 147N 1 Use a flexible coupling when connecting with a ball screw etc and keep the shaft core deviation to below the tolerable radial load of the shaft 2 W...

Page 97: ...as below Excluding special products Accuracy mm Measurement point Flange size mm Less than 100 100 SQ 130 SQ 176 SQ 250 SQ 280 or over Amplitude of the flange surface to the output shaft a 0 05 0 06 0 08 0 08 Amplitude of the flange surface s fitting outer diameter b 0 04 0 04 0 06 0 08 Amplitude of the output shaft end c 0 02 0 02 0 03 0 03 a c b ...

Page 98: ... the values given below Open a breathing hole on the gear box so that the inner pressure does not rise 3 When installing the servomotor horizontally set the power cable and detector cable to face downward When installing vertically or on an inclination provide a cable trap Servomotor Oil level mm HF75 105 15 HF54 104 154 224 123 223 142 22 5 HF204 354 303 302 30 HF KP13 9 5 HF KP23 43 12 5 HF KP73...

Page 99: ... The operation characteristics of the electronic thermal relay are shown below when standard parameters SV021 60 SV022 150 are set If overload operation over the electronic thermal relay protection curve shown below is carried out overload 1 alarm 50 will occur If the maximum torque is commanded continuously for one second or more due to a machine collision etc overload 2 alarm 51 will occur Flang...

Page 100: ...䠄s䠅 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 600 700 Motor current value stall rated current value ratio Time 䠄s䠅 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current value ratio Time 䋨s䋩 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current val...

Page 101: ... current value ratio Time 䋨s䋩 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current value ratio Time 䋨s䋩 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current value ratio Time 䋨s䋩 When stopped When rotating ...

Page 102: ...en rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current value ratio Time 䋨s䋩 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current value ratio Time 䋨s䋩 When stopped When rotating 0 1 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 Motor current value stall rated current valu...

Page 103: ...tor and the installation dimensions are the same as the motor without brake d Cautions for using a timing belt Connecting the motor with magnetic brakes and the load ball screw etc with a timing belt as shown on the left below could pose a hazard if the belt snaps Even if the belt s safety coefficient is increased the belt could snap if the tension is too high or if cutting chips get imbedded Safe...

Page 104: ...ed non exciting operation magnetic brakes for maintenance and emergency braking Rated voltage 24VDC Rated current at 20 C A 0 38 0 8 1 4 Capacity W 9 19 34 Static friction torque N m 2 4 8 3 43 1 Inertia Note 2 kg cm2 0 2 2 2 9 7 Release delay time Note 3 s 0 03 0 04 0 1 Braking delay time DC OFF Note 3 s 0 03 0 03 0 03 Tolerable braking work amount Per braking J 64 400 4 500 Per hour J 640 4 000 ...

Page 105: ...sorber will be required Pay attention to the relay cut off capacity Cautions Provide sufficient DC cut off capacity at the contact Always use a surge absorber When using the cannon plug type the surge absorber will be further away so use shielded wires between the motor and surge absorber 1 Always install a surge absorber on the brake terminal when using DC OFF 2 Do not pull out the cannon plug wh...

Page 106: ...celeration torque Tdp regarding the motor speed as shown in the following drawing The torque for each motor is shown in the following table Max deceleration torque of a dynamic brake Motor type Stall torque N m Tdp N m Ndp r min HF75 2 0 2 71 4120 HF105 3 0 5 10 5544 HF54 2 9 1 98 1886 HF104 5 9 10 02 735 HF154 9 0 15 65 850 HF224 12 0 20 06 1042 HF204 13 7 15 97 617 HF354 22 5 35 28 908 HF123 7 0...

Page 107: ... next page Motor type JM kg cm2 A B HF75 2 6 0 41 10 9 20 66 10 3 HF105 5 1 0 31 10 9 29 01 10 3 HF54 6 1 2 85 10 9 30 40 10 3 HF104 11 9 2 82 10 9 4 57 10 3 HF154 17 8 2 34 10 9 5 06 10 3 HF224 23 7 1 98 10 9 6 44 10 3 HF204 38 3 6 78 10 9 7 75 10 3 HF354 75 0 4 09 10 9 10 11 10 3 HF123 11 9 3 78 10 9 3 57 10 3 HF223 23 7 3 02 10 9 4 27 10 3 HF303 75 0 7 82 10 9 7 10 10 3 HF142 17 8 5 04 10 9 2 7...

Page 108: ... 20 C to 65 C with no freezing Storage humidity 90 RH or less with no dew condensation Atmosphere Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dust Altitude Operation storage 1000m or less above sea level Transportation 10000m or less above sea level Spindle motor Tolerable radial load SJ VL2 2ZT 196N SJ VL11 10FZT 245N SJ VL0 75 01T SJ VL1 5 01T 490N SJ D3 7 100 01 SJ D...

Page 109: ...in the table refers to the value of L below L Length from flange installation surface to center of load mass mm Environment Conditions Ambient temperature 0 C to 40 C with no freezing Ambient humidity 80 RH or less with no dew condensation Storage temperature 15 C to 70 C with no freezing Storage humidity 90 RH or less with no dew condensation Atmosphere Indoors no direct sunlight No corrosive gas...

Page 110: ...from the start up to saturation Note2 The motor temperature tends to rise in a high speed rotation even if the load rate is low HF KP46J K W09 HF KP56J K W09 HF KP96J K W09 0 20 40 60 80 100 0 2000 4000 6000 60K 80K 100K 40K 20K Rotation speed r min Load rate 0 20 40 60 80 100 0 2000 4000 6000 40K 60K 80K 20K Rotation speed r min Load rate 0 20 40 60 80 100 0 2000 4000 6000 40K 60K 80K 20K Rotatio...

Page 111: ...with no dew condensation Storage temperature 15 C to 70 C with no freezing Storage humidity 90 RH or less with no dew condensation Atmosphere Indoors no direct sunlight no corrosive gas inflammable gas oil mist dust or conductive fine particles Altitude Operation storage 1000m or less above sea level Transportation 13000m or less above sea level Vibration Operation storage 4 9m s2 0 5G or less Tra...

Page 112: ...DS B HR 5 23 5 3 2 Pulse output interface unit for ABZ analog detector IBV Series Other manufacturer s product 5 25 5 3 3 Serial output interface unit for ABZ analog detector EIB192M Other manufacturer s product 5 26 5 3 4 Serial output interface unit for ABZ analog detector EIB392M Other manufacturer s product 5 27 5 3 5 Serial output interface unit for ABZ analog detector ADB 20J Series Other ma...

Page 113: ...ar wave signal EIB series HEIDENHAIN Mitsubishi serial signal Various scale SIN wave signal MDS B HR 11 P MITSUBISHI ELECTRIC Mitsubishi serial signal Required Note Distance coded reference scale is also available Mitsubishi serial signal output SR75 SR85 MAGNESCALE Mitsubishi serial signal Mitsubishi serial signal Abso lute position detector Mitsubishi serial signal output OSA105 ET2 MITSUBISHI M...

Page 114: ...ectangularwave signal Rectangular wave signal SIN wave signal output ERM280 Series HEIDENHAIN SIN wave signal EIB series HEIDENHAIN Mitsubishi serial signal Various scale SIN wave signal MDS B HR 11 P MITSUBISHI ELECTRIC Mitsubishi serial signal Abso lute position detector Mitsubishi serial signal output RU77 MAGNESCALE Mitsubishi serial signal Mitsubishi serial signal Not required RCN223M RCN227M...

Page 115: ...o the rules set forth by the International Civil Aviation Organization ICAO International Air Transportation Association IATA International Maritime Organization IMO and United States Department of Transportation DOT etc The packaging methods correct transportation methods and special regulations are specified according to the quantity of lithium alloys The battery unit exported from Mitsubishi is...

Page 116: ...Battery safety Hazard class Battery shape Single battery Number of batteries used ER6V 1 Lithium alloy content 0 7g Mercury content 1g or less Number of connectable axes 1 axis Battery continuous backup time Approx 20000 hours Battery useful life From date of unit manufacture 7 years Data save time in battery replacement HF series approx 20 hours at time of delivery approx 10 hours after 5 years B...

Page 117: ... output 1 5V Isolated battery Number of connectable axes Up to 8 axes Battery continuous backup time Approx 10000 hours when 8 axes are connected cumulative time in non energized state Note2 Back up time from battery warn ing to alarm occurrence Approx 336 hours when 8 axes are connected Note2 Name Description 1 Power supply output for absolute position detector backup BT 3 6V output for absolute ...

Page 118: ...ame drive unit To use these function together as a system connect to the different drive unit 2 Battery voltage drop warning 9F can also occur when the cable between the battery box and drive unit is broken 3 For 2 axis or 3 axis drive unit the parameter error E4 or drivers communication error 82 occurs at all the axes when the setting of SV082 SSF5 bitF C differs according to axes except 0 settin...

Page 119: ...rive unit 4 The total length of battery cable from the battery unit to the last connected drive unit must be 3m or less 0 6 6 DOCOM DO ALM LG 5V LG BT 6 6 8 4 MDS D DH V1 MDS D DH V2 MDS D DH SP MDS D DH CV MDS BTBOX 36 MDS D SVJ3 MDS D SVJ3 I O power Battery box 1 axis servo drive unit Spindle drive unit Power supply unit 2 axis servo drive unit From NC Connect the 5V power and DO output with one...

Page 120: ...orque 0 1Nm or less Shaft angle acceleration 4 x 104rad s2 or less Tolerable continuous rotation speed 4000r min Mechanical configuration Shaft amplitude position 15mm from end 0 02mm or less Tolerable load thrust direction radial direction 9 8N 19 8N Mass 0 6kg Degree of protection IP65 The shaft through portion is excluded Recommended coupling bellows coupling Working environment Ambient tempera...

Page 121: ...onnectors Connector pin layout Pin Function Pin Function 1 RQ 6 SD 2 RQ 7 SD 3 8 P5 5V 4 BAT 9 5 LG GND 10 SHD Unit OO 85 SQ 80 DIA 60 2 51 8 10 24 56 8 72 8 72 75 2 ޓ 30 4 5 q 100 DIA CM10 R10P 4 5 5 DIA 0 0 020 A A 14 DIA A A 1 5 2 ޓ 70 DIA 75 2 7 B B B B 9 52 DIA 0 0 020 DIA 8 4 5 7 6 9 10 1 2 3 ...

Page 122: ... communication For details on the specifications of each conversion unit scale and for purchase contact each corresponding manufacture directly Contact information about machine side detector Magnescale Co Ltd http www mgscale com mgs HEIDENHAIN CORPORATION http www heidenhain de Manufacturer Detector type Interface unit type Minimum detection resolution Tolerable maxi mum speed Magnescale Co Ltd ...

Page 123: ...kHz or less Combination speed rotation speed In use of linear scale Maximum speed m min scale analog signal frequency m x 200 000 x 60 In use of rotary encoder Maximum rotation speed r min 200 000 numbers of encoder scale 1 rev x 60 An actual Maximum speed rotary speed is limited by the mechanical specifications and electrical specifications etc of the connected scale so contact the manufacture of...

Page 124: ...tive rectangular wave scale is shown below For specifications of each conversion unit and scale and for purchase Contact each corresponding manufacture directly Contact information about machine side detector Magnescale Co Ltd http www mgscale com mgs HEIDENHAIN CORPORATION http www heidenhain de Manufacturer Detector type Interface unit type Minimum detection resolution Tolerable maximum speed Ma...

Page 125: ...AIN MitutoyoAT343Not required0 05μm120m min LC193M LC493M Not required 0 05μm 180m min 0 01μm RCN223M Not required 0 0000429 8 388 608p rev 1 500r min RCN227M Not required 0 0000027 134 217 728p rev 1 500r min RCN727M RCN827M Not required 0 0000027 134 217 728p rev 300r min Mitutoyo AT343 Not required 0 05μm 120m min AT543 Not required 0 05μm 150m min AT545 Not required 0 00488 20 4096 μm 150m min...

Page 126: ...e control item Control specifications Without spindle side detector With spindle side detector Spindle control Normal cutting control This normally is not used for no variable speed control Constant surface speed control lathe Thread cutting lathe Orientation control 1 point orientation control Multi point orientation control Orientation indexing Synchronous tap control Standard synchronous tap Sy...

Page 127: ...ngle acceleration 104rad s2 or less 104rad s2 or less Tolerable continuous rotation speed 6000 r min 8000 r min Mechanical configuration Bearing maximum non lubrication time 20000h 6000r min 20000h 8000r min Shaft amplitude position 15mm from end 0 02mm or less 0 02mm or less Tolerable load thrust direction radial direction 10kg 20kg Half of value during operation 10kg 20kg Half of value during op...

Page 128: ... Outline dimension drawings Spindle side detector OSE 1024 3 15 68 OSE 1024 3 15 68 8 3 2 Ǿ14 3 2 1 15 0 14 0 Ǿ15 0 006 0 017 16 Ǿ50 0 009 0 025 0 0 11 20 5 0 012 0 3 0 05 0 68 MS3102A20 29P Ǿ68 102 33 Ǿ50 56 غ غ Ǿ 4 Ǿ5 4 hole Shaft section Key way magnified figure Unit mm ...

Page 129: ...nner diameter mm φ40H5 φ80H5 φ140H5 Thickness mm 12 12 14 Shrink fitting mm 0 020 to 0 040 0 030 to 0 055 0 050 to 0 085 Notched fit ting section Outer diameter mm φ72 0 φ122 0 φ223 6 Outer diameter toler ance mm 0 010 to 0 060 0 025 to 0 025 0 025 to 0 025 Thenumber of output pulse A B phase 64 128 256 Z phase 1 1 1 Detection resolution p rev 2 million 4 million 8 million Absolute accuracy at sto...

Page 130: ...le for identification Detection gear Projection for connector lock Seen from Arrow A Pin layout of output connector Encoder mounting face of machine side Sensor Parts name Lead wire length A mm Detection gear Parts name Note 1 Handle with care as this is a precision component Pay special attention not to apply excessive external force on the sensor s detection face Applying such force will cause a...

Page 131: ...Projection for connector lock Seen from Arrow A Pin layout of output connector Sensor Parts name Lead wire length A mm Detection gear Parts name The number of teeth 128 For A B phase signals One notch For Z phase signal Detection gear Central line of detection gear Note 4 Sensor mounting face Note 4 Note 1 Handle with care as this is a precision component Pay special attention not to apply excessi...

Page 132: ...at the D part side comes the opposite side of the sensor installation side sensor s lead wire side The diviation of the center of the detection gear is 16 5 0 25mm from the sensor mounting face A connector of the signal cable side one plug and nine pins is attached Note 2 Note 3 Note 4 Note 5 Housing Cap 172161 1 Output connector by Tyco Electronics Sensor mounting face Note 4 Central line of dete...

Page 133: ...GINEERING CO LTD http www mme e co jp Manufacturer Detector type Interface unit type Minimum detection resolution Tolerable maximum speed HEIDENHAIN ERM280 1200 EIB192M C4 1200 0 0000183 19 660 800p rev 20000 r min EIB392M C4 1200 ERM280 2048 EIB192M C6 2048 0 0000107 33 554 432p rev 11718 r min EIB392M C6 2048 MHI MACHINE TOOL ENGINEERING CO LTD MPCI series ADB 20J20 0 00005 7200000p rev 10000 r ...

Page 134: ...ignal 2 division function Analog signal input specifications A phase B phase Z phase Amplitude 1Vp p Compatible frequency Analog raw waveform max 200kHz Scale resolution Analog raw waveform 512 division Input output communication style High speed serial communication I F RS485 or equivalent Working ambient temperature 0 to 55 C Working ambient humidity 90 RH or less with no dew condensation Atmosp...

Page 135: ...nction 1 RQ signal 1 RQ signal 1 A phase signal 1 A phase signal 2 RQ signal 2 RQ signal 2 A phase signal 2 REF signal 3 SD signal 3 SD signal 3 B phase signal 3 B phase signal 4 SD signal 4 SD signal 4 B phase signal 4 REF signal 5 P5 5 P5 5 Z phase signal 5 P24 6 P5 6 P5 6 Z phase signal 6 MOH signal 7 GND 7 GND 7 7 P5 8 GND 8 GND 8 8 P5 9 9 TH signal 10 10 GND 11 P5 12 GND Connector Type CON1 R...

Page 136: ...Hz Output signal Rectangular wave pulse signal Interpolation division number Maximum 10 divisions Maximum 100 divisions Maximum 400 divisions Compatible detector LS187 LS487 LS187 LS487 LS187 LS487 Minimum detection resolution 0 5μm 0 05μm 0 0125μm Working temperature 0 C to 70 C Degree of protection IP65 Mass 300g These are other manufacturer s products When purchasing these product contact the m...

Page 137: ...utput signal Mitsubishi high speed serial signal MITSU02 4 Interpolation division number Maximum 16384 divisions Compatible detector LS187 LS487 ERM280 1200 ERM280 2048 Minimum detection resolution 0 0012μm 0 0000183 19 660 800p rev 0 0000107 33 554 432p rev Working temperature 0 C to 70 C Degree of protection IP65 Mass 300g These are other manufacturer s products When purchasing these product con...

Page 138: ...ase SIN wave 1Vpp Z phase Maximum input frequency 400kHz Output signal Mitsubishi high speed serial signal MITSU02 4 Interpolation division number Maximum 16384 divisions Compatible detector LS187 LS487 ERM280 1200 ERM280 2048 Minimum detection resolution 0 0012μm 0 0000183 19 660 800p rev 0 0000107 33 554 432p rev Working temperature 0 C to 70 C Degree of protection IP40 Mass 140g These are other...

Page 139: ...00r min 3 600m min 5 000r min 10 000r min Output signal Mitsubishi high speed serial signal Compatible detector MPCI series MPS Series MPI Series MPRZ series Minimum detection resolution 0 00005 7 200 000p rev 0 05μm 0 000025 1 440 000p rev 0 000043 8 388 608p rev Working temperature 0 C to 55 C Degree of protection IP20 Mass 0 9kg These are other manufacturer s products When purchasing these prod...

Page 140: ...he distance between NC control unit and drive unit is even within 30m the cable can be divided by the relay in transporting the machine d Same mounting dimension as the remote I O unit DX unit 1 Specifications This unit can not be used between drive units Item 24VDC input Input voltage 24V 10 21 6V to 26 4V Inrush current 35A Power consumption 10W Consumption current 0 4A Optical interface Channel...

Page 141: ...ended manufacturer Tyco Electronics Connector name Application Remarks OPT1IN OPT1OUT OPT2IN OPT2OUT Optical connector DCIN 24VDC Power connector DCOUT 24VDC Power OFF detection output connector Relays the PD25 27 output to NC control unit ACFAIL Power OFF detection connector Relays the power OFF detection signal ACFAIL when sharing 24V power from PD25 PD27 for NC control unit and optical communic...

Page 142: ...ended manufacturer MOLEX Cable side connector type connector 51030 0230 Contact 50084 8160 Recommended manufacturer MOLEX FG terminal FG Cable side faston terminal type name Type name 175022 1 For AWG20 14 250 series Recommended manufacturer Tyco Electronics Terminal protection tube 174817 2 Yellow Unit side tab terminal shape Note The faston terminal 175022 1 of the cable side is a simple lock ty...

Page 143: ...5 32 5 Dedicated Options MITSUBISHI CNC 3 Outline dimension drawings Unit mm 6 34 135 40 5 156 6 6 168 DCIN ACFAIL OPT1IN DCOUT FG FUSE OPT2IN OPT1OUT OPT2OUT 2 M5 0 8 screw ...

Page 144: ... RB32 MR RB30 MR RB50 MR RB31 MR RB51 GZG200W120 OHMK 3 units GZG200W3 9OHMK 3 units GZG300W3 9OHMK 3 units GZG200W2 0OHMK 3 units GZG300W2 0OHMK 3 units Parameter setting value 1200h 1300h 1400h 1500h 1600h 1700h 1800h Regenerative capacity 30W 100W 300W 300W 500W 300W 500W Resistance value 40 40 40 13 13 6 7 6 7 MDS D SVJ3 03NA 10W 100 MDS D SVJ3 04NA 10W 100 MDS D SVJ3 07NA 20W 40 MDS D SVJ3 10...

Page 145: ... FCUA RB37 FCUA RB55 FCUA RB75 2 1 unit Parameter setting value 2400h 2500h 2600h 2700h Regenerative capacity 155W 185W 340W 340W Resistance value 40 25 20 30 MDS D SPJ3 075NA MDS D SPJ3 22NA MDS D SPJ3 37NA MDS D SPJ3 55NA MDS D SPJ3 75NA MDS D SPJ3 110NA Corresponding spindle drive unit External option regenerative resistor R UNIT1 R UNIT2 R UNIT3 R UNIT4 R UNIT5 FCUA RB55 2 units connected in p...

Page 146: ... Specifications Manual 5 4 Drive unit option 3 External option regenerative resistor GZG200W39OHMK GZG200W120OHMK Unit mm GZG300W39OHMK Unit mm Ǿ4 3 x 2 287 306 22 26 6 54 mounting hole Ǿ5 5 x 2 309 335 40 40 9 5 78 mounting hole ...

Page 147: ...s MITSUBISHI CNC 4 External option regenerative resistor unit MR RB032 Unit mm Type Regenerative capacity W Resistance value Mass kg MR RB032 30 40 0 5 144 12 119 99 20 35 G3 G4 P C MR RB032 30 Ǿ6 15 6 156 168 6 mounting hole ...

Page 148: ...3 SPJ3 Series Specifications Manual 5 4 Drive unit option MR RB12 Unit mm Type Regenerative capacity W Resistance value Mass kg MR RB12 100 40 0 8 G3 G4 P C MR RB12 㩷 6 40 Ǿ6 15 156 168 6 144 47 149 20 mounting hole ...

Page 149: ...ptions MITSUBISHI CNC MR RB32 MR RB30 MR RB31 Unit mm Type Regenerative capacity W Resistance value Mass kg MR RB32 300 40 2 9 MR RB30 300 13 2 9 MR RB31 300 6 7 2 9 30 125 150 100 79 90 7 G4 G3 C P MR RB30 32 318 17 52 ...

Page 150: ... Series Specifications Manual 5 4 Drive unit option MR RB50 MR RB51 Unit mm Type Regenerative capacity W Resistance value Mass kg MR RB50 500 13 5 6 MR RB51 500 6 7 5 6 128 103 116 7 325 350 G4 G3 C P MR RB50 95 200 17 27 ...

Page 151: ... not install the resistor in a place where it can be easily touched by hand or body parts as touching could lead to burns Install a well ventilated protective cover punched metal etc if body parts might come in contact 2 Installation of the regenerative resistor on a metallic surface outside the panel is recommended to improve the heat radiating effect 3 Install the regenerative resistor so that t...

Page 152: ...ouch the unit 4 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD2 conditions etc However install the resistor so that the hot wind is always exhausted to outside the panel TE1 R1 R2 AL1 AL2 AC1 AC2 E 88 4 M5x0 8 325 340 50 R1 R2 AL1 AL2 AC1 AC2 E 7 5 340 7 5 355 1 6 27 5 27 5 105 20 70 321 114 6 2 Φ6 85 50 29 87 9 4 l Te...

Page 153: ...ill not touch the unit 5 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD2 conditions etc However install the resistor so that the hot wind is always exhausted to outside the panel 7 5 360 7 5 375 1 6 18 120 120 18 276 140 11 5 35 80 50 340 18 104 6 3 Φ6 20 255 29 66 105 4 4 TE1 R1 R2 AL1 AL2 AC1 AC2 E 6 M5 0 8 259 345 3...

Page 154: ...rs will not touch the unit 6 The resistor s heating value will differ according to the acceleration deceleration frequency speed being used and the load GD2 conditions etc However install the resistor so that the hot wind is always exhausted to outside the panel 7 5 360 7 5 375 1 6 18 120 120 18 276 23 20 140 23 255 75 75 98 340 22 160 6 91 29 3 Φ6 TE1 4 4 E 259 6 M5 x 0 8 345 360 120 120 R1 R2 AL...

Page 155: ...ndle motor Servo detector cable Motor side detector cable Detector conversion unit Ball screw side detector Servo motor Servo detector cable Ball screw side detector cable Servo detector cable Cable for linear scale Servo detector cable MDS B HR unit cable B HR Servo detector cable Linear scale cable for MDS Power connector Brake connector e Spindle detector cabl Motor side PLG cable Spindle side ...

Page 156: ...Electronics Connector 1123445 1 Item Model Contents For bat tery unit Battery cable For drive unit Battery box The battery box side is connected using a bare conductor or a terminal bar DG23 M Length 0 3 0 5 1 2 3 5 7 10m Drive unit side connector Hirose Electric Connector DF1B 2S 2 5R Contact DF1B 2428SCA Battery box side Battery cable For drive unit Battery box The battery box side is connected ...

Page 157: ...ion repeater unit DC24V power cable F070 Length 0 5 1 5 3 5 8 10 15 20m DC24V power side terminal J S T Crimp terminal V1 25 3 or V1 25 4 2 Optical communication repeater unit side connector Tyco Electronics Connector 2 178288 3 Contact 1 175218 5 3 For DCIN ACFAIL For optical communica tion repeater unit For connecting Mitsubi shi power unit PD25 PD27 DC24V power cable power OFF detection F110 Le...

Page 158: ... 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Motor detector Ball screw side detector side connector Tyco Electronics Connector 1674320 1 CNV2E K2P M Lead out in opposite di rection of motor shaft Length 2 3 5 7 10 m Compatible with only IP65 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Motor detector Ball scre...

Page 159: ...D6 Contact CM10 22SC S1 D8 CNE10 CVL Reinforcing cover for angle plug CM10 AP D CV DDK CN3 MDS B HR unit cable CNV2E HP M Length 2 3 4 5 7 10 15 20 25 30m Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 MDS B HR unit side connector Hirose Electric Plug RM15WTP 8S Clamp RM15WTP CP 10 For MDS B HR unit MDS B HR connector For CON1 2 1 For C...

Page 160: ...able outline ø4 0 to 6 0mm Servomotor side brake connector DDK Plug CM10 AP2S S D6 Contact CM10 22SC S2 D8 CNE10 CVL Reinforcing cover for angle plug CM10 AP D CV DDK Brake cable for HF KP MR BKS1CBL M A1 H Lead out in direction of motor shaft Length 2 3 5 7 10m Servomotor side brake connector Japan Aviation Electronics Industry Plug JN4FT02SJ1 R Contact ST TMH S C1B 100 A534G MR BKS1CBL M A2 H Le...

Page 161: ...S 16 Applicable cable outline ø12 5 to 16mm Motor side power connector DDK Plug CE05 6A22 22SD C BSS Clamp CE3057 12A 1 D240 CNP22 22L 16 Applicable cable outline ø12 5 to 16mm Motor side power connector DDK Plug CE05 8A22 22SD C BAS Clamp CE3057 12A 1 D240 Power cable for HF KP MR PWS1CBL M A1 H Lead out in direction of motor shaft Length 2 3 5 7 10m Motor side power connector Japan Aviation Elec...

Page 162: ...For CNP1 For power supply 54928 0670 MOLEX For CNP2 For control power 54927 0520 MOLEX For CNP3 For motor power 54928 0370 MOLEX Connection lever 54932 0000 MOLEX For MDS D SVJ3 35NA For MDS D SPJ3 37NA These connectors are supplied for each drive unit Applicable cable size 0 2mm2 to 5 5mm2Cable finish outside diameter to φ5 0mm For CNP1 For power supply PC4 6 STF 7 62 CRWH Phoenix contact For CNP...

Page 163: ...NA For MDS D SPJ3 22NA These connectors are supplied for each drive unit Applicable cable size 0 2mm2 to 5 5mm2Cable finish outside diameter to φ5 0mm For CNP1 For power supply 06JFAT SAXGFS XL J S T For CNP2 For control power 05JFAT SAXGSA E SS J S T For CNP3 For motor power 03JFAT SAXGFS XL J S T ...

Page 164: ...P M Length 2 3 4 5 7 10 15 20 25 30m Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Spindle motor side connector DDK Connector MS3106A20 29S D190 Angle back shell CE 20BA S Clamp CE3057 12A 3 For spindle motor Motor side PLG con nector Spindle side accuracy detector TS5690 con nector CNEPGS Spindle motor side connector Tyco Elec...

Page 165: ... communication corresponds to class1 defined in JISC6802 or IEC60825 1 Cable model G396 L M G380 L M Specification application For wiring inside panel For wiring outside panel For long distance wiring Cable length 0 3 0 5 1 0 2 0 3 0 5 0m 5 0 10 12 15 20 25 30m Optical communication cable Minimum bend radius 25mm Enforced covering cable 50mm cord 30mm Tension strength 140N 980N Enforced covering c...

Page 166: ... optical communication cable is hold down by the door and the cable bend becomes smaller than the minimum bend radius Lay the cable so that the numbers of bends will be less than 10 times b Bundle fixing When using optical communication cable of 3m or longer fix the cable at the closest part to the connector with bundle material in order to prevent optical communication cable from putting its own ...

Page 167: ... use the cable for wiring outside panel G380 L M If a part of the wiring is moved use the cable for wiring outside panel In a place where sparks may fly and flame may be generated use the cable for wiring outside panel g Method to lay cable When laying the cable do not haul the optical fiver or connector of the optical communication cable strongly If strong force is added between the optical fiver...

Page 168: ...of optical communication cable request for specialized industrial waste disposal services that has incineration facility for disposing hydrogen fluoride gas or hydrogen chloride gas l Return in troubles When asking repair of drive unit for some troubles make sure to put a cap on CN1A CN1B connector When the connector is not put a cap the light device may be damaged at the transit In this case exch...

Page 169: ...5 58 ...

Page 170: ...ction of circuit protector and contactor 6 4 6 2 1 Selection of circuit protector 6 4 6 2 2 Selection of contactor 6 5 6 3 Selection of earth leakage breaker 6 6 6 4 Branch circuit protection for control power supply 6 7 6 4 1 Circuit protector 6 7 6 4 2 Fuse protection 6 7 6 5 Noise filter 6 8 6 6 Surge absorber 6 9 6 7 Relay 6 10 ...

Page 171: ...Example according to IEC EN60204 1 UL508C 2 600V double heat proof vinyl insulated wire HIV wire 75 C product Example according to IEC EN60204 1 UL508C Terminal name Unit type CNP1 L1 L2 L3 CNP2 L11 L21 CNP3 U V W CNP2 P C Magnetic brake mm2 AWG mm2 AWG mm2 AWG mm2 AWG mm2 AWG Spindle drive unit MDS D SPJ3 075NA 2 14 2 14 2 14 2 14 MDS D SPJ3 22NA 2 14 2 14 MDS D SPJ3 37NA 2 14 3 5 12 MDS D SPJ3 5...

Page 172: ...A 5 5 10 5 5 10 Servo drive unit MDS D SVJ3 03NA 2 14 1 25 16 2 14 2 14 1 25 16 MDS D SVJ3 04NA 2 14 2 14 MDS D SVJ3 07NA 2 14 2 14 MDS D SVJ3 10NA 2 14 2 14 MDS D SVJ3 20NA 2 14 2 14 MDS D SVJ3 35NA 2 14 3 5 12 1 Selection conditions follow IEC EN60204 1 UL508C JEAC8001 Ambient temperature is maximum 40 C Cable installed on walls without ducts or conduits To use the wire under conditions other th...

Page 173: ...A 10NA 20NA 35NA Rated output 0 3kW 0 4kW 0 75kW 1 0kW 2 0kW 3 5kW Circuit protector selection current for 200V input 2 5A 5A 7A 8A 10A 15A Selection example of circuit protector Mitsubishi Electric Corp NF30 SW3P 5A NF30 SW3P 10A NF30 SW3P 15A NF30 SW3P 15A NF30 SW3P 20A NF30 SW3P 30A Rated current of the selection example of circuit protector 5A 10A 15A 15A 20A 30A Unit type MDS D SPJ3 075NA 22N...

Page 174: ...NA 10NA 20NA 35NA Rated output 0 3kW 0 4kW 0 75kW 1 0kW 2 0kW 3 5kW Contactor selection current for 200V input 2 5A 5A 7A 8A 10A 15A Selection example of contactor Mitsubishi Electric Corp S N12 AC200V S N12 AC200V S N12 AC200V S N12 AC200V S N18 AC200V S N20 AC200V Conventional freeair thermal current of the selection example of contactor 20A 20A 20A 20A 25A 32A Unit type MDS D SPJ3 075NA 22NA 37...

Page 175: ...arth leakage current for each drive unit Note Maximum earth leakage current Value that considers wiring length and grounding etc Commercial frequency 50 60Hz 2 Measurement of earth leakage current When actually measuring the earth leakage current use a product that is not easily affected by the higher frequency earth leakage current The measurement range should be 50 to 60Hz Unit Earth leakage cur...

Page 176: ... 2 Fuse protection The fuse of branch circuit protection must use UL class CC J or T In the selection please consider rush current and rush conductive time Selection of branch circuit protection fuse When collectively protecting the control circuit power for multiple units select a circuit protector that satisfies the total sum of the rush current Ip The largest value is used for the rush conducti...

Page 177: ...nit s power input as the diagram below indicates Note The noise filter must be prepared by the user Recommended devices Densei lambda MX13 Series Soshin Electric HF3000C TM Series Contact Densei lambda Co Ltd Telephone 0120 507039 http www densei lambda com Soshin Electric Co Ltd Telephone 03 3775 9112 81 3 3775 9112 http www soshin co jp Note The above devices may be changed at the manufacturer s...

Page 178: ... ERZV10D121 and ERZV10D221 are manufactured by Matsushita Electric Industrial Co Ltd TNR10V121K and TNR10V221K are manufactured by MARCON Electronics Co Ltd Contact Matsushita Electronic Components Co Ltd http www panasonic co jp maco MARCON Electronics Co Ltd Telephone Kanto 03 3471 7041 81 3 3471 7041 Kinki 06 6364 2381 81 3 6364 2381 Chubu 052 581 2595 81 52 581 2595 3 Outline dimension drawing...

Page 179: ...utput current Io 40mA or less Switch OFF 4VDC or less 1mA or less Interface name Selection example For digital input signal CN9 Use a minute signal switch which is stably contacted and operated even with low voltage or current Example OMRON G2A G6B type MY type LY type For digital output signal CN9 Use a compact relay operated with rating of 24VDC 50mA or less Example OMROM G6B type MY type CN9 DI...

Page 180: ...ity 7 3 7 1 3 Motor shaft conversion load torque 7 11 7 1 4 Expressions for load inertia calculation 7 12 7 2 Selection of the spindle motor 7 13 7 3 Selection of the regenerative resistor 7 14 7 3 1 Regeneration methods 7 14 7 3 2 Calculation of the regenerative energy 7 15 7 3 3 Calculation of the positioning frequency 7 17 ...

Page 181: ...s expressed with expression 7 1 Thus even when the motors have the same capacity the rated torque will differ according to the rated speed P 2πNT W 7 1 N Motor speed 1 sec T Output torque N m In other words even with motors having the same capacities the one with the lower rated speed will generate a larger torque If generated torque is the same the drive unit capacity can be downsized When actual...

Page 182: ... surface precision in the feed axis and the positioning time cannot be shortened in the positioning axis because the settling time is longer If the load inertia ratio exceeds the recommended value in the servo specifications list increase the motor capacity and select so that the load inertia ratio is within the recommended range Note that the recommended value for the load inertia ratio is strict...

Page 183: ...and select the servomotor capacity a Selection with the maximum torque characteristics In a low speed rotation range approximately less than half of the servomotor maximum speed the linear acceleration deceleration time constant ta that can be driven depends on the motor maximum torque That can be approximated from the machine specifications using the expression 7 2 7 2 Using the approximate linea...

Page 184: ...ed acceleration and torque characteristics when using the NC command linear acceleration deceleration pattern servo standard position control N Motor reach speed r min JL Motor shaft conversion load inertia kg cm2 JM Motor inertia kg cm2 η Drive system efficiency Normally 0 8 to 0 95 TMAX Maximum motor torque N m TL Motor shaft conversion load friction unbalance torque N m Ta1 ta N m 1 e TL Kp ta ...

Page 185: ...eed Nm required for this acceleration deceleration pattern 7 5 7 6 Fig 2 Speed acceleration and torque characteristics when using the NC command linear acceleration deceleration pattern servo SHG control N Motor reach speed r min JL Motor shaft conversion load inertia kg cm2 JM Motor inertia kg cm2 η Drive system efficiency Normally 0 8 to 0 95 TMAX Maximum motor torque N m TL Motor shaft conversi...

Page 186: ...celeration pattern 7 7 7 8 Fig 3 Speed acceleration and torque characteristic when using the NC command soft acceleration deceleration pattern feedforward high speed accuracy control ta Linear acceleration deceleration time constant ms tb Acceleration deceleration time constant ms Kp Position loop gain rad sec N Motor reach speed r min JL Motor shaft conversion load inertia kg cm2 JM Motor inertia...

Page 187: ...ure of it is 80 of the motor maximum torque TMAX 2 In high speed rotation range confirm that the maximum torque Ta1 and maximum torque occurrence speed Nm required for this acceleration deceleration is in the short time operation range 3 The drive system efficiency is normally approx 0 95 in the ball screw mechanism and approx 0 8 in the gear mechanism 4 For the torque characteristics in the motor...

Page 188: ...e motor stall torque Tst Trms 0 8 Tst 7 10 The amount of acceleration torque Ta shown in tables 7 3 and 7 4 is the torque to accelerate the load inertia in a frictionless state It can be calculated by the expression 7 11 For linear acceleration deceleration 7 11 For an unbalance axis select a motor so that the motor shaft conversion load torque friction torque unbalance torque is 60 or less of the...

Page 189: ...eleration torque Kinetic friction torque The signs are reversed with period 3 when the kinetic friction does not change according to move ment direction 8 Static friction torque Calculate so that the static friction torque is always required during a stop Period Load torque calculation method Explanation 1 Amount of acceleration torque Kinetic friction torque Unbalance torque Normally the accelera...

Page 190: ...able guide N W Total mass of moving section kg g Gravitational acceleration 9 8 m s2 μ Friction coefficient Rotary movement TL Load torque N m TL0 Load torque on load shaft N m TF Motor shaft conversion load friction torque N m η Drive system efficiency Z1 Z2 Deceleration ratio n Deceleration ratio Vertical movement When rising TL TU TF When lowering TL TU η2 TF TL Load torque N m TU Unbalanced to...

Page 191: ...of cylinder kg a b R Left diagram cm Object that moves linearly JL Load inertia kg cm2 W Mass of object that moves linearly kg N Motor speed r min V Speed of object that moves linearly mm min ΔS Object movement amount per motor rotation mm Suspended object JL Load inertia kg cm2 W Object mass kg D Diameter of pulley cm Jp Inertia of pulley kg cm2 Converted load JL Load inertia kg cm2 JA JB Inertia...

Page 192: ...ame acceleration deceleration time varies with a tool or workpiece mounted to the spindle Refer to the section Adjusting the acceleration deceleration operation 1 in Instruction Manual 2 Calculation method of synchronous tapping The acceleration deceleration number of times is twice for forward run and reverse run are carried out in one machining The output guideline is 50 of the short time rating...

Page 193: ...n energy is charged to the condenser in the drive unit and this energy is used during the next accel eration The regeneration capacity decreases as the power supply voltage becomes higher 2 Resistance regeneration method If the condenser voltage rises too high when regenerating with the condenser only the re generative electrical power is consumed using the resistance If the regeneration energy is...

Page 194: ... rated rotation speed Note that the drive unit is MDS D SVJ3 07NA in this case According to expression 7 13 the regenerative energy ER is ER 5 48 10 7 0 85 6 1 6 1 30002 18 33 1 J Drive unit charging energy Motor reverse efficiency η Motor reverse efficiency JL Motor inertia kg cm2 JM Load inertia kg cm2 N Motor speed r min Ec Unit charging energy J Drive unit Charging energy Ec J Drive unit Charg...

Page 195: ...ows ER 227 2 601 2 828 4 J Regenerative energy Upward stop A regenerative state only occurs when deceleration torque downward torque is generat ed 7 14 η TduN tdEc Motor reverse efficiency Upward stop deceleration torque Motor speed Deceleration time time constant Unit charging energy N m r min ms J Down ward stop A regenerative state occurs even during constant rate feed when the upward torque Ts...

Page 196: ...MR RB30 MR RB50 MR RB31 MR RB51 GZG200W120 OHMK 3 units GZG200W3 9OHMK 3 units GZG300W3 9OHMK 3 units GZG200W2 0OHMK 3 units GZG300W2 0OHMK 3 units Parameter setting value 1200h 1300h 1400h 1500h 1600h 1700h 1800h Regenerative capacity 30W 100W 300W 300W 500W 300W 500W Resistance value 40 40 40 13 13 6 7 6 7 MDS D SVJ3 03NA 10W 100 MDS D SVJ3 04NA 10W 100 MDS D SVJ3 07NA 20W 40 MDS D SVJ3 10NA 100...

Page 197: ...ng value 2400h 2500h 2600h 2700h Regenerative capacity 155W 185W 340W 340W Resistance value 40 25 20 30 MDS D SPJ3 075NA MDS D SPJ3 22NA MDS D SPJ3 37NA MDS D SPJ3 55NA MDS D SPJ3 75NA MDS D SPJ3 110NA Corresponding spindle drive unit External option regenerative resistor R UNIT1 R UNIT2 R UNIT3 R UNIT4 R UNIT5 FCUA RB55 2 units connected in parallel FCUA RB75 2 2 units connected in parallel Param...

Page 198: ...5 Appendix 1 2 3 Servo tool spindle detector cable Appendix 1 6 Appendix 1 2 4 Spindle detector cable Appendix 1 10 Appendix 1 3 Connector outline dimension drawings Appendix 1 12 Appendix 1 3 1 Optical communication cable Appendix 1 12 Appendix 1 3 2 DI O or maintenance connector Appendix 1 14 Appendix 1 3 3 Servo detector connector Appendix 1 15 Appendix 1 3 4 Brake connector Appendix 1 19 Appen...

Page 199: ...ion resis tance Heat resistance tempera ture Flexibility BD20288 Compound 6 pair shielded cable Specification No Bangishi 17145 Note 1 8 7mm Heat re sistant PVC 2 0 5mm2 100 strands 0 08mm 40 7Ω km or less 500VAC 1min 1000 MΩ km or more 105 C 70 104 times or more at R200 4 0 2mm2 40 strands 0 08mm 103Ω km or less Wire type other manufactur er s product Finish outer diameter Sheath material No of p...

Page 200: ...her manufactur er s product Finish outer diame ter Sheath material No of pairs Wire characteristics Configura tion Conduc tive resistor With stand voltage Insulation resistance Heat resistance tempera ture Minimum bend radius J14B101224 00 Two core shield ca ble 3 3mm PVC 1 0 2mm2 7strands 0 2mm 91 2Ω km or less AC500V 1min 1000MΩ km or less 80 C R33mm No Insulator color 1 Red 2 Black Core wire Sh...

Page 201: ... observe this could lead to faults runaway or fire 2 When manufacturing the cable do not connect anything to pins which have no description CAUTION 1 2 1 2 BT LG BT LG 0 2mm2 Drive unit side connector Connector DF1B 2S 2 5R Contact DF1B 2428SCA Drive unit side connector Connector DF1B 2S 2 5R Contact DF1B 2428SCA Hirose Electric Hirose Electric 1 2 BT LG BT LG 0 2mm2 DF1B 2S 2 5R DF1B 2428SCA Batt...

Page 202: ...V Optical communication repeater unit side connector Tyco Electronics 24VDC power side terminal J S T Crimping Terminal V1 25 3 or V1 25 4 2 24VDC 24VDC Connector 2 178288 3 Contact 1 175218 5 3 24V 0V FG ACFAIL 0V 1B 2B 3B 1A 2A 1 2 3 2 1 24V 0V FG ACFAIL 0V AWG16 AWG22 DCOUT DCIN CF01 ACFAIL CF01 51030 0230 50084 8160 2 24VDC power side connector Tyco Electronics Connector 3 178127 6 Contact 1 1...

Page 203: ...36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Motor detector Ball screw side detector side connector Plug CM10 SP10S M D6 Straight CM10 AP10S M D6 Angle Contact CM10 22SC S1 D8 DDK 1 2 9 7 8 3 4 PE 8 5 3 4 6 7 1 2 10 P5 5V LG BT SD SD RQ RQ P5 5V LG CNT BT SD SD RQ RQ SHD 0 5mm2 0 2mm2 0 5mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008...

Page 204: ... SD 1 2 3 4 7 8 9 Plate 3M 36210 0100PL 36310 3200 008 54599 1019 Servo drive unit side connector Receptacle Shell kit MOLEX Connector set Servo motor detector connector Tyco Electronics Connector 1674320 1 8 5 4 6 7 1 2 3 6 1 2 8 7 5 4 9 10 BT SD SD RQ RQ CNT BT SD SD RQ RQ SHD 0 08mm2 0 08mm2 0 08mm2 0 08mm2 P5 5V LG P5 5V LG Drive unit side connector Case grounding Motor detector Ball screw sid...

Page 205: ...m2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 MDS B HR unit side connector Plug RM15WTP 8S Clamp RM15WTP CP 10 Case grounding Case grounding Hirose Electric 9 10 7 8 1 2 3 4 5 6 11 12 PE 0 5mm2 0 5mm2 0 2mm2 0 2mm2 0 2mm2 0 2mm2 0 2mm2 R R B SD SD RQ RQ A A B P5 5V LG Detector conversion unit side connector Plug RM15WTP 12P C...

Page 206: ...mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Contact the detector manufacture for the details Note Contact the detector manufacture about whether to perform the P5V wiring or not Machine side rectangular wave communication detector 1 2 9 10 3 4 5 6 7 8 PE P5 5V LG RQ RQ SD SD P5 5V LG RQ RQ SD SD SHD 0 5mm2 0...

Page 207: ... 8 use the contact 170364 1 For the other pins use the contact 170363 1 Note Spindle motor side connector Connector 172169 1 Contact 170363 1 AWG26 22 170364 1 AWG22 18 Tyco Electronics 1 2 5 6 7 8 3 4 PE 7 8 2 1 5 6 3 4 9 P5 5V LG MT1 MT2 SD SD RQ RQ P5 5V LG MT1 MT2 SD SD RQ RQ SHD 0 5mm2 0 2mm2 0 2mm2 0 2mm2 0 5mm2 Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 320...

Page 208: ... 3200 008 MOLEX Connector set 54599 1019 Case grounding Spindle motor side connector Connector MS3106A20 29S D190 Back shell CE02 20BS S straight CE 20BA S angle Clamp CE3057 12A 3 DDK 1 2 10 3 4 5 6 7 8 PE H K A N C R B P P5 5V LG ABZSEL A A B B Z Z P5 5V LG A A B B Z Z 0 5mm2 0 2mm2 0 2mm2 0 2mm2 0 5mm2 Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX C...

Page 209: ...amount will drop depending on how the fibers are wound So try to avoid wiring the fibers Note 2 Do not wire the optical fiber cable to moving sections Optical communication connector Manufacturer Japan Aviation Electron ics Industry Type Connector 2F 2D103 Unit mm Cable appearance Type Connector 2F 2D103 Japan Aviation Electronics Industry Optical fiber ESKA Premium MITSUBISHI RAYON 13 4 15 6 7 20...

Page 210: ...on how the fibers are wound So try to avoid wiring the fibers Note 2 Do not wire the optical fiber cable to moving sections For wiring between NC and drive unit Refer to the instruction manual for CNC Optical communication connector Manufacturer Tyco Electronics Type Connector 1123445 1 Unit mm Cable appearance Type Connector 1123445 1 Tyco Electronics Optical fiber ESKA Premium MITSUBISHI RAYON 2...

Page 211: ...ector for CN4 9 Manufacturer 3M Type Connector 10120 3000VE Shell kit 10320 52F0 008 Unit mm Manufacturer 3M Type Connector 10120 6000EL Shell kit 10320 3210 000 This connector is integrated with the ca ble and is not available as a connector set option Unit mm 33 3 22 0 39 0 23 8 14 0 12 7 12 0 10 0 11 5 20 9 33 0 42 0 29 7 ...

Page 212: ...nector refer to the section Cable and connector assembly in Instruction Manual Note 2 Use the reinforcing cover if thumping vibration and strong impacts could be applied on the connector Motor side detector connector Ball screw side detector for connector Manufacturer DDK Type Plug CM10 SP10S M D6 Unit mm Manufacturer DDK Type Reinforcing cover for straight plug CM10 SP CV Unit mm Ǿ21 51 4 Ǿ21 40 ...

Page 213: ...nnector assembly in Instruction Manual Note 2 Use the reinforcing cover if thumping vibration and strong impacts could be applied on the connector Motor side detector connector Ball screw side detector for connector Manufacturer DDK Type Plug CM10 AP10S M D6 Unit mm Manufacturer DDK Type Reinforcing cover for angle plug CM10 AP D CV Unit mm 34 32 5 Φ21 32 35 6 45 22 8 ...

Page 214: ... connector Manufacturer Tyco Electronics Type Assembly 1674320 1 Unit mm MDS B HR connector Manufacturer Hirose Electric Type Plug RM15WTP 8S for CON1 2 RM15WTP 12P for CON3 Unit mm Manufacturer Hirose Electric Type Clamp RM15WTP CP 10 Unit mm 15 10 18 23 6 2 6 14 2 13 Ǿ13 6 30 M16 0 75 M19 1 36 8 15 2 23 8 5 19 20 10 5 M16 0 75 ...

Page 215: ...ble and Connector Specifications MITSUBISHI CNC Drive unit connector for CN2 3 Manufacturer 3M Type Receptacle 36210 0100PL Shell kit 36310 3200 008 Manufacturer MOLEX Type Connector set 54599 1019 Unit mm 22 4 8 10 11 33 9 22 7 ...

Page 216: ...hod of CM10 series connector refer to the section Cable and connector assembly in Instruction Manual Note 2 Use the reinforcing cover if thumping vibration and strong impacts could be applied on the connector Brake connector Manufacturer DDK Type Plug CM10 SP2S S D6 Unit mm Manufacturer DDK Type Reinforcing cover for straight plug CM10 SP CV Unit mm Ǿ21 51 4 Ǿ21 40 30 27 ...

Page 217: ...l Note 2 Use the reinforcing cover if thumping vibration and strong impacts could be applied on the connector Brake connector Manufacturer DDK Type Plug CM10 AP2S S D6 Unit mm Manufacturer DDK Type Reinforcing cover for angle plug CM10 AP D CV Unit mm Manufacturer Japan Aviation Electron ics Industry Type JN4FT02SJ1 R Unit mm 34 32 5 Φ21 32 35 6 45 22 8 26 6 17 12 3 19 14 3 12 5 12 7 11 8 2 5 R6 Ǿ...

Page 218: ...2B 34 13 69 5 1 20UNEF 2A 13 2 30 2 43 4 7 5 CE05 8A22 22SD C BAS 13 8 18UNEF 2B 40 48 75 5 13 16 18UNEF 2A 16 3 33 3 49 6 7 5 Manufacturer DDK Unit mm Type Shel l size Total length A Outer dia B Avail screw length C D E F G H Fitting screw V Bushing Applicable cable CE3057 10A 1 D240 18 23 8 30 1 10 3 41 3 15 9 14 1 31 7 3 2 1 20UNEF 2B CE3420 10 1 φ10 5 to φ14 1 CE3057 12A 1 D240 20 23 8 35 10 3...

Page 219: ...dix 1 Cable and Connector Specifications MITSUBISHI CNC Motor power connector Manufacturer Japan Aviation Electron ics Industry Type JN4FT04SJ1 R Unit mm 11 7 16 27 24 5 20 1 18 9 4 R2 12 7 7ࠑ 12 7 13 7 2 5 R0 5 R6 Ǿ13 1 ...

Page 220: ...B No of poles 54928 0670 44 37 5 6 for CNP1 54928 0370 21 5 15 3 for CNP3 Manufacturer Phoenix contact Unit mm Type A No of poles PC4 6 STF 7 62 CRWH 38 10 6 for CNP1 PC4 3 STF 7 62 CRWH 15 24 3 for CNP3 Manufacturer J S T Unit mm Type A B No of poles 06JFAT SAXGFS XL 49 1 40 6 for CNP1 03JFAT SAXGFS XL 25 1 16 0 3 for CNP3 A B 5 7 5 7 5 1 5 Housing Housing cover Pitch A A 7 6 7 62 30 7 18 1 14 7 ...

Page 221: ...urer MOLEX Type Connector 54927 0520 Unit mm Manufacturer J S T Type Connector 05JFAT SAXGSA E SS Unit mm Connection lever for drive unit Manufacturer MOLEX Type Connector 54932 0000 Unit mm 26 5 20 5 5 1 5 Housing Housing cover Pitch 5 08 20 32 27 9 27 6 15 6 20 8 8 4 3 4 M X J غ 5 4 9 3 2 20 6 10 4 9 6 5 3 4 7 7 7 7 7 3 4 4 9 ...

Page 222: ...or connector Spindle drive unit Connector for CN2 3 Manufacturer 3M Type Receptacle 36210 0100PL Shell kit 36310 3200 008 Manufacturer MOLEX Type Connector set 54599 1019 Unit mm Motor side PLG TS5690 connector Manufacturer Tyco Electronics Type Plug 172169 1 Unit mm 22 4 8 10 11 33 9 22 7 23 7 0 4 9 3 14 4 2 2 8 8 4 16 0 4 2 8 8 4 14 4 2 ...

Page 223: ...facturer DDK Type Cable clamp CE3057 12A 3 Unit mm 0 25 0 05 Ǿ26 8 18 26 0 12 12 16 0 3 34 11 0 5 11 8 18UNEF 2A 11 4 18UNEF 2B 0 38 0 Ǿ37 28 Gasket 13 16 2A Ǿ17 8 Ǿ35 35 10 9 11 8 18UNEF 2B 7 85 31 6 18UNEF effective screw length Spanner grip screw screw O ring or more Ǿ38 6 16 3 㧔49 6㧕 33 3 13 16 18UNEF 2A 11 4 18UNEF 2B O ring screw 50 5 or less 39 6 or less 7 5 or more screw Ǿ19 4 37 3 0 7 23 ...

Page 224: ...s information data sheet ER battery Appendix 2 6 Appendix 2 3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Appendix 2 8 Appendix 2 3 1 Outline of Regulation Appendix 2 8 Appendix 2 3 2 Target Products Appendix 2 8 Appendix 2 3 3 Handling by User Appendix 2 8 Appendix 2 3 4 Reference Appendix 2 8 Appendix 2 4 Restriction related to EU Battery Directive Append...

Page 225: ...g transportation lithium batteries battery unit directly exported from Mitsubishi are packaged in a dedicated container UN package for which safety has been confirmed When the customer is transporting these products with means subject to the UN Regulations such as air transport the shipper must follow the details explained in the section Transportation Restrictions for Lithium Batteries Handling b...

Page 226: ...on drawing MDS A BT 4 ER6 B4 11 2 6g 4 batteries For servo detector Battery For servo refer to the section Battery op tion in MDS D DH Series Instruction Manual MDS A BT 6 ER6 B6 11 3 9g 6 batteries For servo detector MDS A BT 8 ER6 B8 11 5 2g 8 batteries For servo detector FCU6 BT4 D1 Combination of ER6 B4D 11 and ER6V battery cell 2 6g 0 65g 5 batteries For servo detector NC SRAM CR23500SE CJ5 C...

Page 227: ...aging Class 9 Mitsubishi packing applies package specifications complying with the UN Packing Instruction The user only needs to add the following details before shipping Consult with the shipping company for details a Indication of container usage mark on exterior box Label with following details recorded 1 Proper shipping name Lithium batteries 2 UN NO UN3090 for isolated battery UN3091 for batt...

Page 228: ...ing 12 batteries or less 24 battery cells or less 2 Prepare for the certificates or test results showing compliance to drop test from 1 2m in height The safety test results have been obtained from the battery manufacturer Consult with Mitsubishi when the safety test results are required 3 Prepare for shipping as explained in 1 Reshipping in Mitsubishi UN packaging Class 9 When shipping lithium bat...

Page 229: ... damage move the per son immediately to fresh air If the person feels sick consult a doctor immediately Skin contact If the content of the battery attaches to human skin wash off immediately with water and soap If skin irritation persists consult a doctor Eye contact In case of contact with eyes due to the battery damage rinse immediately with a plenty of water for at least 15 minutes and then con...

Page 230: ...ge Melting point De composition tempera ture Flash point No information Stability Stable under normal handling condition Condition to avoid Do not mix multiple batteries with their terminals uninsulated This may cause a short circuit resulting in heating bursting or ignition Hazardous decomposition prod ucts Irritative or toxic gas is emitted in the case of fire Acute toxicity No information Local...

Page 231: ...aft indicate that transportation by passenger aircraft is forbidden on the exterior box Appendix 2 3 2 Target Products All NC products for which the lithium batteries are used are subject to the regulation Refer to the table Transportation Restrictions for Lithium Batteries Target Products Appendix 2 3 3 Handling by User The Transportation Restrictions for Lithium Batteries Outline of Regulation d...

Page 232: ...are also subjected to the restriction When shipping those products to EU countries later than September 26th 2008 follow the instruction explained in 1 Appendix 2 4 2 Information for end user Figure 1 Note This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex II Your MITSUBISHI ELECTRIC product is designed...

Page 233: ...Appendix 2 10 ...

Page 234: ...3 章 Appendix 3 1 Contents Appendix 3 Compliance to EC Directives Appendix 3 1 Compliance to EC Directives Appendix 3 2 Appendix 3 1 1 European EC Directives Appendix 3 2 Appendix 3 1 2 Cautions for EC Directive compliance Appendix 3 2 ...

Page 235: ...ed The next section EMC Installation Guidelines which explains the unit installation and control panel manufacturing method etc has been prepared to make compliance to the EMC Directives easier 2 Compliance to Low voltage Directives Each unit is targeted for the Low voltage Directives An excerpt of the precautions given in this specification is given below Please read this section thoroughly befor...

Page 236: ...agnetic contactor 4 Earthing 1 To prevent electric shocks always connect the servo spindle drive unit protective earth PE terminal terminal with mark to the protective earth PE on the control panel 2 When connecting the earthing wire to the protective earth PE terminal do not tighten the wire terminals together Always connect one wire to one terminal 5 Wiring 1 Always use crimp terminals with insu...

Page 237: ...4 Inspect the appearance before installing the unit Carry out a performance inspection of the final unit and save the inspection records OPT1 2 CN1A CN9 CN1B U V W CN2 PLG CN3 CN1A CN9 CN1B U V W CN2 CN3 L1 L2 L3 L11 L21 P C P C L1 L2 L3 L11 L21 T S R CNP2 CNP1 CNP2 CNP3 CNP2 CNP1 CNP2 CNP3 T S R D Main circuit Control circuit Mitsubishi CNC Servo drive unit Ground Motor side detector Spindle driv...

Page 238: ...oard panel Appendix 4 4 Appendix 4 4 4 Shielding of the power supply input section Appendix 4 4 Appendix 4 5 Measures for various cables Appendix 4 5 Appendix 4 5 1 Measures for wiring in panel Appendix 4 5 Appendix 4 5 2 Measures for shield treatment Appendix 4 5 Appendix 4 5 3 Servo spindle motor power cable Appendix 4 6 Appendix 4 5 4 Servo spindle motor feedback cable Appendix 4 7 Appendix 4 6...

Page 239: ...at adversely affects external sources Immunity Capacity not to malfunction due to obstructive noise from external sources The details of each level are classified as Table 1 It is assumed that the Standards and test details required for a machine are about the same as these Table 1 Class Name Details Generic Standard Standards for determining test and measurement Emission Radiated noise Electromag...

Page 240: ...ry important factor for the EMC measures so take the following measures into consideration Appendix 4 4 1 Measures for control panel unit 1 Use metal for all materials configuring the panel 2 For the joining of the top plate and side plates etc mask the contact surface with paint and fix with welding or screws In either case keep the joining clearance to a max of 20cm for a better effect 3 Note th...

Page 241: ...f the operation board panel has a door use an EMI gasket or conductive packing between the door and panel to provide electrical conductance in the same manner as the control panel 3 Connect the operation board panel and control panel with a sufficiently thick and short earthing wire Appendix 4 4 4 Shielding of the power supply input section 1 Separate the input power supply section from other part...

Page 242: ...l device earthing terminal and earthing plate with a thick wire Take care to the leading of the wire Appendix 4 5 2 Measures for shield treatment Common items Use of shield clamp fittings is recommended for treating the shields The fittings are available as options so order as required Refer to the section Shield clamp fitting in this chapter Clamp the shield at a position within 10cm from the pan...

Page 243: ...side the cable 6 Earth the power cable on the control panel side at the contact surface of the conduit connector and control panel Mask the side wall of the control panel with paint 7 Follow the treatment shown in the example for the conduit connector to earth the power cable on the motor side Example Use a clamp fitting etc Control panel To drive unit Earth with P or U clip Cannon connector Shiel...

Page 244: ...e motor feedback cable Use a shield pair cable for feed back cable of the servo motor to earth on NC side inside the control panel Mounting a ferrite core directly behind the unit connector is also effective in suppressing noise Feed back cable for servomotor Cannon connector Batch shield pair cable To drive unit Control panel ...

Page 245: ...nd Install directly on the cabinet or connect with an earthing wire A B C Enclosed fittings Ground Plate D 100 86 30 Clamp fitting A x 2 Ground Plate E 70 56 Clamp fitting B x 1 L1 maximum dimension when it is open L2 reference dimension Clamp fitting A 25 77 Clamp fitting B 12 54 40 35 6 22 17 5 A C 35 24 0 2 0 11 7 3 6 Br0 3 L1 30 L2 0 3 0 24 2 Ǿ Unit mm Note 1 Screw hole for wiring to earthing ...

Page 246: ...enclosed when shipped ZCAT B type Cabinet fixed type installation hole ø4 8 to 4 9mm plate thickness 0 5 to 2mm ZCAT C type Structured so that it cannot be opened easily by hand once closed Part name Fig A B C D E Applicable cable outline Mass Recommended ferrite core ZCAT3035 1330 BK 1 1 39 34 13 30 13 63 ZCAT2035 0930 M BK 2 35 29 13 23 5 22 10 to 13 29 ZCAT2017 0930 M BK 3 21 17 9 20 28 5 9 12 ...

Page 247: ...on a Products which must clear noise standards German Official Notice Vfg243 and EU Standards EN55011 Class B b For input of power converter using advanced high speed power device such as IGBT MOS FET Specifications 250V series Example of measuring voltage at noise terminal Measured with IGBT inverter Part name HF3005A TM HF3010A TM HF3015A TM HF3020A TM HF3030A TM HF3040A TM HF3050A TM HF3060A TM...

Page 248: ...tline dimensions Unit mm Model Dimension A B C HF3005A TM 180 170 130 HF3010A TM HF3015A TM HF3020A TM HF3030A TM 260 155 140 HF3040A TM HF3050A TM 290 190 170 HF3060A TM 230 HF3080A TM 405 220 210 HF3100A TM HF3150A TM 570 230 500V Series Typical characteristics Circuit diagram 40A item 250V Series ...

Page 249: ... Ta 50 C Contact Densei lambda Co Ltd Telephone 03 3447 4411 81 3 3447 4411 Fax 03 3447 7784 81 3 3447 7784 http www densei lambda com Item Type MX13030 MX13050 MX13100 MX13150 1 Rated voltage AC 3 phase 250VAC 50 60Hz 2 Rated current AC 30A 50A 100A 150A 3 Test voltage AC for one minute across terminal and case 2500VAC 100mA at 25 C 70 RH 4 Insulation resistance 500VDC across terminal and case 10...

Page 250: ...he front enabling ideal wire lead out Refer to the following figure for details Unit mm Example of noise terminal voltage attenuation Output derating 200 380 Noise filter MX13 Series Servo unit Wire to 3 phase power supply Noise filter input terminal Noise filter output terminal Servo input terminal Wire from noise filter to servo Noise terminal voltage dBuV Frequency MHz Frequency MHz EMI data fo...

Page 251: ...llation Guidelines MITSUBISHI CNC Outline dimension drawings MX13030 MX13050 Unit mm MX13030 MX13050 A 66 81 B 45 55 C 10 5 13 D 50 67 E 13 16 F 10 13 G 177 179 H M4 screw M6 screw I 70 85 J M4 screw M6 screw K 195 200 Installation hole ...

Page 252: ...Manual Appendix 4 6 EMC countermeasure parts MX13100 MX13150 Unit mm MX13100 MX13150 A 130 165 B 90 110 C 20 27 5 D 115 150 5 E 37 5 57 5 F 18 23 G 174 176 H M6 screw M8 screw I 21 27 J 37 5 56 5 K 115 149 5 L 276 284 Installation hole Installation hole ...

Page 253: ...ge protector for 200V 200V R A V BYZ Series for protection between lines Note Refer to the manufacturer s catalog for details on the surge protector s characteristics and specifications Part name Circuit voltage 50 60Hz Maximum tolerable circuit voltage Clamp voltage Surge withstand level 8 20 µs Surge withstand voltage 1 2 50 µs Electrostatic capacity Service temperature RAV 781BYZ 2 3AC 250V 300...

Page 254: ...or s characteristics and specifications Part name Circuit voltage 50 60Hz Maximum tolerable circuit voltage Clamp voltage Surge withstand level 8 20 µs Surge withstand voltage 1 2 50 µs Electrostatic capacity Service temperature RAV 781BXZ 4 3AC 250V 300V 1700V 10 2500A 2kV 75pF 20 to 70 C U UL 1015 AWG16 41r1 4 5r0 5 28 5r1 28r1 5 5r1 11r1 200 30 0 Outline dimension drawings Circuit diagram 1 Bla...

Page 255: ...surge protector s characteristics and specifications etc Outline dimensions Contact Soshin Electric Co Ltd Telephone 03 5730 8001 81 3 5730 8001 http www soshin co jp Part name Circuit voltage 50 60Hz Maximum tolerable circuit voltage AC operation start voltage between line and earth AC operation start voltage between lines Voltage protection level Up Nominal discharge current 8 20µs Maximum disch...

Page 256: ...surge absorber 1 The wires from the surge protector should be connected without extensions 2 If the surge protector cannot be installed just with the enclosed wires keep the wiring length of A and B to 2m or less If the wires are long the surge protector s performance may drop and inhibit protection of the devices in the panel 3 Surge protector to be selected varies depending on input power voltag...

Page 257: ...Appendix 4 20 ...

Page 258: ...Appendix 5 1 付録 A p p e n d i x 5 章 Appendix 5 1 Contents Appendix 5 EC Declaration of Conformity Appendix 5 1 Compliance to EC Directives Appendix 5 2 Appendix 5 1 1 Low voltage equipment Appendix 5 2 ...

Page 259: ... to EC Directives Each series can respond to LVD and EMC directive Approval from a third party certification organization has been also acquired for the Low Voltage Directive The declaration of conformity of each unit is shown below Appendix 5 1 1 Low voltage equipment MDS D SVJ3 SPJ3 Series ...

Page 260: ...t circuit ratings SCCR Appendix 6 2 Appendix 6 2 4 Peripheral devices Appendix 6 3 Appendix 6 2 5 Field Wiring Reference Table for Input and Output Power Wiring Appendix 6 4 Appendix 6 2 6 Motor Over Load Protection Appendix 6 7 Appendix 6 2 7 Flange of servo motor Appendix 6 7 Appendix 6 2 8 Spindle Drive Motor Combinations Appendix 6 8 Appendix 6 2 9 Servo Drive Motor Combinations Appendix 6 9 A...

Page 261: ... The capacitor discharge time is one minute for Models MDS D SVJ3 03 two min for Models MDS D SVJ3 04 three min for Model MDS D SVJ3 07 9 min for Models MDS D SVJ3 10 20 and 35 10 min for Models MDS D DH DM CV Vx SPx When starting wiring or inspection shut the power off and wait for more than 15 minutes to avoid a hazard of electrical shock Appendix 6 2 2 Installation MDS D DH DM Series are UL c U...

Page 262: ...AL 55K MDS DH CV 37 10A 10A S N12 DH AL 7 5K MDS D HCV 75 20A 25A S N12 DH AL 7 5K MDS DH CV 110 30A 35A S N21 DH AL 11K MDS DH CV 185 50A 70A S N25 DH AL 18 5K MDS DH CV 300 75A 110A S N50 DH AL 30K MDS DH CV 370 100A 125A S N65 DH AL 37K MDS DH CV 450 125A 150A S N80 DH AL 45K MDS DH CV 550 150A 200A S N95 DH AL 55K MDS DH CV 750 200A 300A S N150 DH AL 75K Applicable drive unit UL 489 Circuit Pr...

Page 263: ... 75 110 to 185 300 to 450 550 MDS DH CV 37 to 185 300 to 750 Terminal Screw Size TE2 L L Torque lb in N m M6 M6 M6 M6 M10 35 4 4 0 97 3 11 0 TE3 L11 L21 Torque lb in N m M4 M4 M4 M4 10 6 1 2 TE1 L1 L2 L3 Torque lb in N m M4 M5 M8 M10 10 6 1 2 17 7 2 0 53 1 6 0 97 3 11 0 Unit Type MDS D CV 37 75 110 185 300 to 550 MDS DH CV 37 75 110 185 300 370 450 550 750 Wire Size AWG Temp Rating Note 1 14 75 C ...

Page 264: ...10 M4 17 7 2 0 53 1 6 0 97 3 11 0 17 7 2 0 CNP1 L1 L2 L3 N P1 P2 and CNP3 U V W Torque lb in N m 5 3 0 6 Unit Type MDS D DH SP 20 to 640 MDS D SPJ3 55 to 110 075 to 37 Wire Size AWG Temp Rating Note 1 14 75 C 14 60 or 75 C Crimping Terminals Type R2 4 Crimping Tools Type YHT 2210 Unit Type MDS D SP 20 40 80 160 200 MDS DH SP 20 40 80 100 160 Wire Size AWG Temp Rating Note 1 14 75 C 12 75 C 10 75 C...

Page 265: ... M6 35 4 4 0 TE3 L11 L21 Torque lb in N m M4 M4 10 6 1 2 TE1 L1 L2 L3 Torque lb in N m M5 M8 17 7 2 0 53 1 6 0 CNP1 L1 L2 L3 N P1 P2 and CNP3 U V W Torque lb in N m 5 3 0 6 Unit Type MDS D DH DM V1 V2 V3 10 to 320W MDS D SVJ3 03 to 35 Wire Size AWG Temp Rating Note 1 14 75 C 14 60 or 75 C Crimping Terminals Type R2 4 Crimping Tools Type YHT 2210 Unit Type MDS D V1 20 to 80 160 MDS DH V1 10 to 80 8...

Page 266: ...otor Mount the servo motor on a flange which has the following size or produces an equivalent or higher heat dissipation effect Parameter No Parameter abbr Parameter Name Setting Procedure Standard Setting Value Setting Range SP021 OLT Overload time constant Set the time constant for overload detec tion Unit 1 second 60s 0 to 15300s SP022 OLL Overload detection level Set the overload current detec...

Page 267: ... 45 55 MDS D SP2 2020 0 75 1 5 0 75 1 5 MDS D SP2 8040 2 2 3 7 7 5 0 75 1 5 2 2 MDS D SP2 8080 2 2 3 7 7 5 2 2 3 7 7 5 MDS D SP2 16080 7 5 11 2 2 3 7 7 5 Drive Unit Rating Output kW of Applicable Spindle Motor SJ 4 SJ 4 V VL Series Note 1 MDS DH SP 20 0 75 1 5 2 2 3 7 MDS DH SP 40 2 2 3 7 5 5 7 5 MDS DH SP 80 2 2 3 7 7 5 11 MDS DH SP 100 7 5 11 15 18 5 MDS DH SP 160 18 5 22 26 30 MDS DH SP 200 26 ...

Page 268: ...Power Conversion Equipment but accessory products motor AC reactor regenerative resistor etc excluding drive units are not provided with UL marking Listed 88R2 for UL580C However the safety of these accessory products including the motors has been confirmed by UL Follow Up Service Drive Unit Servomotor HF KP HF SP HF MP HF MDS D SVJ3 03 053 13 23 053 13 23 MDS D SVJ3 04 43 43 MDS D SVJ3 07 73 51 5...

Page 269: ...DH Series 380 㨪 480VAC D DM Series 200 㨪230VAC Battery Unit Note It recommends installing Contactor Fuse or Circuit Breaker Servo Motor Spindle Motor Encoder FAN Servo Motor AC Reactor Encoder and Thermal Protection From NC External Emergency Stop Regarding the connection of NC see the CNC manual book Enclosure Side Machine Side Servo Motor Encoder Encoder CN1B CN1A CN2 CNP2 CN9 CNP1 CNP3 MC CB CN...

Page 270: ...s for shipping products Appendix 7 4 Appendix 7 1 4 Application for exemption Appendix 7 4 Appendix 7 1 5 Mitsubishi NC product subject to not subject to CCC certification Appendix 7 6 Appendix 7 2 Response to the China environment restrictions Appendix 7 7 Appendix 7 2 1 Outline of the law on the pollution prevention and control for electronic information products Appendix 7 7 Appendix 7 2 2 Resp...

Page 271: ...Management Ordinance set forth by the China Commission for Conformity Certification of Electrical Equipment CCEE on commodities distributed through China CCIB Certification and CCEE Certification were merged when China joined WTO November 2001 and were replaced by the China Compulsory Product Certification hereinafter CCC Certification monitored by the State General Administration of Quality Super...

Page 272: ...video equipment 16 items Low voltage switchers disconnectors switch disconnectors and fuse combination devices 9 Information technology equip ment 12 items 10 Lighting apparatus 2 items 11 Telecommunication terminal equipment 9 items Other protective equipment for circuits Current limiting devices circuits protective devices over current protective devices thermal protectors over load relays low v...

Page 273: ...ved for special circumstances in production export and management activities An application must be submitted together with materials which prove that the corresponding product complies with the exemption conditions Upon approval a Certification of Exemption shall be issued Range of products for which application is exempt Range of products not requiring application a Items brought into China for ...

Page 274: ...f the products self declaration to be responsible for the safety during the manufacturing and use f To be responsible for the authenticity and legitimacy of the submitted documents Commitment to assist CNCA to investigate on the authenticity of the documents When CNCA finds it necessary to investigate on the authenticity of the documents 2 Business license of the company Copy 3 Product compliance ...

Page 275: ...ve items a Announcement 33 Issued by AQSIQ and CNCA in December 2001 b HS Codes for the products subject to CCC Certification Export Customs Codes HS Codes are supplementary materials used to determine the applicable range The applicable range may not be determined only by these HS Codes c GB Standards This is based on the IEC Conformity so check the IEC Note that some parts are deviated d Enforce...

Page 276: ...he following eleven main categories are described as subjected product list electronic information product category note Radar device Communication device Radio TV device industry product Computer product Consumer electronics device Electronic measuring apparatus Electronics industry dedicated device Electronic parts Electronics device Electronics application product Electronics dedicated material...

Page 277: ...nsumables such as enclosed battery and cooling fan with the product life When disposing the product after using it properly obey each local laws and restrictions for collecting and recycling of the electronic information product 2 The names of contained six hazardous substances and the parts containing them The names of six substances contained in this product and the parts containing them are sho...

Page 278: ...n was changed to Magnescale Co Ltd The following spindle options were added TS5690 MU1606 Series ERM280 MPCI Series The following detector interface units were added IBV Series EIB192M EIB392M ADB 20J Series Optical communication repeater unit FCU7 EX022 was added List of regenerative option was revised Input and output circuit diagram were added to Relay Selection of the servomotor and Selection ...

Page 279: ...ion was added to Shaft characteristics in Spindle motor Servo options and Battery option were revised MDS BTBOX 36 was added Spindle options was revised Spindle side ABZ pulse output detector OSE 1024 3 15 68 OSE 1024 3 15 68 8 was replaced by Spindle side ABZ pulse output detector OSE 1024 Series MITSU02 4 was added to EIB192M and EIB392M Optical communication repeater unit FCU7 EX022 was revised...

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Page 281: ...0 32 083 BALICE POLAND 2810 PREMIERE PARKWAY SUITE 400 DULUTH GEORGIA 30097 U S A TEL 48 12 630 4700 FAX 48 12 630 4727 TEL 1 678 258 4500 FAX 1 678 258 4519 Poland Wroclaw Service Center Texas Service Satellites UL KOBIERZYCKA 23 52 315 WROCLAW POLAND GRAPEVINE TEXAS 76051 U S A TEL 48 71 333 77 53 FAX 48 71 333 77 53 TEL 1 817 251 7468 FAX 1 817 416 5000 FRIENDSWOOD TEXAS 77546 U S A Turkey Serv...

Page 282: ...er ROOM 2512 2516 25 F GREAT CHINA INTERNATIONAL EXCHANGE SQUARE JINTIAN RD S UNIT NO 411 ALABAMG CORPORATE CENTER KM 25 WEST SERVICE ROAD FUTIAN DISTRICT SHENZHEN 518034 CHINA SOUTH SUPERHIGHWAY ALABAMG MUNTINLUPA METRO MANILA PHILIPPINES 1771 TEL 86 755 2399 8272 FAX 86 755 8218 4776 TEL 63 2 807 2416 FAX 63 2 807 2417 China Xiamen Service Dealer China Dongguan Service Dealer MITSUBISHI ELECTRIC...

Page 283: ...le cases simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation 2006 2011 Mitsubishi Electric Corporation ALL RIGHTS RESERVED ...

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