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Long Life System

Energy savings, low running cost

New energy-saving mode

 (Sleep Mode) 

<MV1200R/2400R>

Compared to conventional Mitsubishi Electric Wire-cut EDM (FA Series), compared to the same machining amounts

Power consumption reduced up to 

69

%

Power consumption reduced by ODS

Wire consumption reduced up to 

46

%

Increased power-supply efficiency reduces the wear 
on the wire allowing the wire spooling rate to be 
reduced by PFC

Filter cost reduced up to 

45

%

Filter cost is reduced by changing the filtration 
flow rate between the rough cut and 
finishing processes

Ion exchange resin cost reduced up to 

25

%

Enhanced power-supply conditions can be used 
with a lower fluid resistivity setting by PFC

MV-S

MV-R/S

MV-R/S

20

0

40

60

80

100(%)

20

0

40

60

80

100(%)

20

0

40

60

80

100(%)

20

0

40

60

80

100(%)

Realizing low costs and environment-friendly operation

Running cost

Total running cost reduced up to 42%, which is accounted 

for 90% by filter, ion exchange resin and power 
consumption

Wire electrode 

: ø0.2

(.008")

/BS

Workpiece 

: Steel(SKD11), t60mm

(2.4")

Surface roughness : Rz3.5µm/Ra0.45µm

24 index locations 
on each side

MV-R

,

Reduced 

69

%

,

Reduced 

69

%

,

Reduced 

55

%

,

Reduced 

55

%

MV-S

MV-R

,

Reduced 

46

%

,

Reduced 

46

%

,

Reduced 

42

%

,

Reduced 

42

%

,

Reduced 

45

%

,

Reduced 

45

%

,

Reduced 

25

%

,

Reduced 

25

%

0

20

40

60

80

100

[%]

Compared to conventional Mitsubishi Electric Wire-cut EDM (FA Series)

Conventional

model

Wire electrode

Filter

Ion exchange resin

Power consumption

MV-S

MV-R

Others

Conventional

model

Conventional

model

Conventional

model

Conventional

model

Product  Line-up

Functions and

 F

eatures

Intelligent A

T

Opt Dr

iv

e System

Long Lif

e System

Pow

er Supply

, Control Specifications

Machine Installation

Machining Samples

Precise Finish Circuit

Natur

al User Interf

ace

AD

VANCE PLUS control

Options

17

18

EDM work

22:00

End of work

[Fluid system shut-down time]

6:00

Wake-up

[Fluid system start-up time]

8:00

Start of work

EDM work

Sleep Mode

Recovery

Temperature

adjustment

Saves electricity by 

supplying only the minimum 

required amount of power

Supplies power and 

supplies dielectric fluid 

to the bottom of the table

Supplies dielectric 

fluid to the bottom 

of the table

Temperature adjusted 

so machine can be used immediately

The new energy-saving mode can be scheduled according 

to the current job ending time and start time the next day

In Sleep Mode, the amount of energy consumed is greatly 

reduced as the result of using an automated pump-shut-off 
system

Once the scheduled start time is reached, the system 

restarts the fluid system thermally, stabilizing the machine 
for work the next day

Flat power feed terminal

The flat shape makes it easy to index to the next location

A total of 48 index locations can be used (24 on each side)

Main tension roller

Multiple indexing locations greatly reduce running costs

Large-diameter collection roller

Large collection roller with multiple index locations greatly 

reduces running cost

Multiple use of main tension roller

Spacer

Spacer

Four positions usable by

shifting spacer position

Reduced 

39

%

Reduced 

39

%

Reduced 

42

%

Reduced 

42

%

Summary of Contents for MV Series

Page 1: ...Series Wire cut EDM Systems MV Series ...

Page 2: ...C90H DWC90PH DWC110PH DWC90C DWC110N CNC1 PX05 DWC90HA DWC90SB DWC110SZ DWC110SA DWC400HA SX20 CX20 DWC90PA FX10 FX20K QA20 RA90AT FA20 FA20P 2012 PA20 FA30V PA05S FA20S FA50V FA10PS BA8 FA20S Advance NA2400 1 2 New generation makes it s mark in a continuously updated lineage Next generation Innovations of our best selling Performance Machine ...

Page 3: ...including maintenance space 720 28 3 2760 108 7 1766 69 5 3030 119 3 1766 69 5 850 33 5 min 300 11 8 min 300 2 11 8 min 200 1 7 9 20kg 44 1 lb wire spool unit option 1 is min 500 19 7 and 2 is min 700 27 6 when the 20kg 44 1lb wire spool unit is mounted One piece 4 sided table hardened stainless steel MV1200R 110 4 3 110 4 3 320 12 6 540 21 3 50 M8 tapped holes 640 25 2 300 11 8 Travel 400 15 7 Tr...

Page 4: ...ion Search function for machining conditions is improved by a narrow down function Job scheduling adjustments use the schedule call back extra job insertion and ME pack feature ME pack is a package of machining processes including offset machining speed and adaptive control settings Equipped with a linear shaft motor LSM Mitsubishi Electric s optical drive system uses fiber optic communications be...

Page 5: ...kpiece thickness Surface roughness Machining accuracy MV2400R ø0 2 008 BS Steel PD613 20mm 787 Rz2 5µm Ra0 32µm Pitch 2µm MV1200R ø0 2 008 BS Steel SKD11 20mm 787 Rz2 5µm Ra0 32µm 3µm MV2400S Die ø0 20 008 BS Punch ø0 25 010 BS Steel SKD11 Die 100mm 3 9 Punch 150mm 5 9 Rz3 5µm Ra0 45µm 5µm MV1200S ø0 2 008 BS Steel SKD11 Die 20mm 78 Punch 50mm 1 97 Rz2 0µm Ra0 28µm 3µm Model Electrode material Wor...

Page 6: ...m provides quick easy and accurate power feed indexing The clamp lever accurately locates the power feeder with repeatable torque unlike systems that use the set screw method Diamond guide A round diamond guide is used to provide the best accuracy for both straight and taper cutting applications Both upper and lower guides can be replaced by simply unscrewing the flush cups Wire collection unit Br...

Page 7: ... No control concave section depth approx 4µm Conventional control Step straightness 3µm to 7µm 0001 to 0003 7µm 0003 3µm 0001 1µm 00004 2µm 00008 SL control Step straightness 2µm 00008 or less 7 0µm 0003 7 0µm 0003 Wire electrode ø0 2 008 BS Workpiece Steel SKD11 t60mm 2 4 No of cuts surface roughness 6 Rz1 7µm Comparison of straightness B 4mm 16 A 5mm 20 Section A Section B 3µm 0001 3µm 0001 3µm ...

Page 8: ...ucture Optimized wire guide structure Optimized wire guide structure Angle deviation point Diamond die Accurate angle Wire electrode Specification value compensation 0 100 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t60mm 2 4 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t20mm 0 8 A A cross section A A cross section A A Angle Master guide kit is optional Max taper angle is 45 at max 40 1 6...

Page 9: ...er pressure The convenient location of the jet cleaning nozzle makes tank clean up easy Filter pressure gauge and jet cleaning nozzle Conveniently located in front for easy maintenance Broken wire collection box Precise positioning Highly accurate workpiece pick up positioning is possible with the water flow on or when a workpiece is submerged Hardened table and all stainless steel structure Equip...

Page 10: ...V S MV R Others Conventional model Conventional model Conventional model Conventional model Product Line up Functions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 17 18 EDM work 22 00 End of work Fluid system shut down time 6 00 Wake...

Page 11: ...d control of power supply during intermediate and finishing processes reduces total machining time Machining time reduced up to 17 Circular accuracy within 2µm Power consumption reduced up to 69 Anti virus protection Anti virus protection Top surface of arbitrary shape up and down Bottom surface of circle command Compared to conventional Mitsubishi Electric Wire cut EDM FA Series Compared to conve...

Page 12: ...eeder after removing the wire processing unit 2 Option box is needed 3 LAN cable should all straight wiring type with shielding connector category 5 100BASE TX compliant STP four shielded twist pair A switchable hub that can ground the shielded LAN cable should be used 4 Necessary for mounting external signal output 3 color warning light and run timer Product Line up Functions and Features Intelli...

Page 13: ...ors 2 Apply for training seminars Preparation of consumable parts 1 Purchase consumable parts such as wire electrodes Training of programmers and operators Cautions The standard delivery entrance dimensions for standard shipment delivery are given on the product introduction page If the entrance is smaller than the standard delivery entrance the machine shipped may have different dimensions Contac...

Page 14: ...ctions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 25 26 ...

Page 15: ...ochure is for reference only HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA 461 8670 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems New publication effective Apr 2012 Sp...

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