background image

Options

20kg

(44.1lb)

 wire spool unit

Long-time continuous machining is possible 

Standard manual control box

Advanced manual control box

: Standard equipment       : Can be field retrofitted       : Factory installation only       : Not available

* Contact your local Mitsubishi Electric sales office or representative 

for more information.

<Personal computer>

<Schedule software>

<Process creation software>

<Coordinate measuring machine>

<Robot + WEDM>

DNC

Wire-cut EDM automation system

• Accumulates workpiece measurement data

· Compatible for external set-up using a coordinate 

measuring machine

· Enables automatic measurement when measuring on an 

EDM

• Creates processes offline
• Automatically exchanges workpieces using a robot

Network connection specifications (DNC, FTP Options)

Use EDM’s Explorer and receive 
data in the common HDD on the 
EDM side.
After that, data I/O operations are 
required.

Operate on the EDM side 
and receive data from 
personal computer.

Operate on the personal 
computer side and send 
data to the EDM.

Operate on the personal 
computer side and send 
data directly to the EDM's 
NC data area.

The personal computer’s Explorer 
and the EDM’s common HDD are 
used. After that, data I/O operations 
are required for the EDM.

Commercially available DNC 
software must be installed on the 
personal computer side.
Refer to DNC Specifications 
operation for details.

Data transmission

Data transmission

Data transmission

Standard

Standard

DNC

Data transmission

Operate on the EDM side 
and send data directly to 
the EDM's NC data area.

Data can be received only using 
data I/O operation.

FTP

Data, such as NC programs, machining conditions and variables can be exchanged between a 
personal computer and EDM.
The required options differ according to the models and purpose, and can be confirmed using the 
following table.
One IP address must be prepared for each EDM within the user’s in-house network.

Required Specifications

Image drawing

Supplement

Required option

Angle Master guide kit

Max. 45˚ tapered machining possible using 

dedicated diamond guide

*1 The ø0.1 

(.004")

 and ø0.15 

(.006")

 wire electrodes cannot be used with the wire processing unit. (These sizes can be used with the continuous wire feeder after removing 

the wire processing unit.)

*2 Option box is needed
*3 LAN cable should all straight wiring type with shielding connector, category 5 (100BASE-TX compliant), STP (four shielded twist pair).  

A switchable hub that can ground the shielded LAN cable should be used.

*4 Necessary for mounting external signal output, 3-color warning light and run timer.

Product  Line-up

Functions and

 F

eatures

Intelligent A

T

Opt Dr

iv

e System

Long Lif

e System

Pow

er Supply

, Control Specifications

Machine Installation

Machining Samples

Precise Finish Circuit

Natur

al User Interf

ace

AD

VANCE PLUS control

Options

21

22

Wire processing unit

Spent wire electrode is cut at the discharge section

Advanced manual control box / Standard manual control box

The advanced manual control box is provided with an LCD display,

and can be used for positioning, zero set and AT operations

Wire-alignment device

This device aligns the wire electrode with the table

4-piece filter system

4-piece filter specifications reduce filter replacement frequency

Workpiece clamp set

Clamp jigs dedicated to holding workpieces

3-color warning light

Indicates machine operating status

LED light

High brightness LED lighting

Run timer

Indicates accumulated machining time

Option name

MV1200R

MV1200S

MV2400R

MV2400S

Machine unit

XY OPT-drive system specifications

UV OPT-drive system specifications

×

×

Long stroke taper unit (±60mm)

(±2.4")

×

×

Long stroke taper unit (±75mm)

(±3.0")

×

×

ø0.1

(.004")

,ø0.15

(.006")

 Automatic wire 

threading *

1

Wire processing unit *

1

20kg

(44.1lb)

 wire spool unit

Angle Master guide kit (H/W)

Advanced manual control box  
(with axis display)

Power supply

Digital-AE

2

 power supply

Fine machining system

Special material machining power supply

Working tank

Manual vertical front door

Automatic vertical front door

Dielectric fluid 
system

Ion exchange resin 10L

(0.4cu.ft.)

 

specifications (Organo)

Ion exchange resin 20L

(0.7cu.ft.)

 

specifications (Organo)

4-piece filter system

×

×

Communication

External signal output *

2

LAN/W *

3

DNC

FTP

Software

Angle Master (S/W)

Anti-virus protection

×

×

Sleep mode

×

×

Display

3-color warning light *

2

Run timer *

2

Option box *

4

Others

Instruction manual (paper edition)

LED light

Wire-alignment device

Tools (tool box)

Workpiece clamp set

Paint color designation

Options and retrofit specifications differ according to country and region,  

so please check with a Mitsubishi Electric representative

Summary of Contents for MV Series

Page 1: ...Series Wire cut EDM Systems MV Series ...

Page 2: ...C90H DWC90PH DWC110PH DWC90C DWC110N CNC1 PX05 DWC90HA DWC90SB DWC110SZ DWC110SA DWC400HA SX20 CX20 DWC90PA FX10 FX20K QA20 RA90AT FA20 FA20P 2012 PA20 FA30V PA05S FA20S FA50V FA10PS BA8 FA20S Advance NA2400 1 2 New generation makes it s mark in a continuously updated lineage Next generation Innovations of our best selling Performance Machine ...

Page 3: ...including maintenance space 720 28 3 2760 108 7 1766 69 5 3030 119 3 1766 69 5 850 33 5 min 300 11 8 min 300 2 11 8 min 200 1 7 9 20kg 44 1 lb wire spool unit option 1 is min 500 19 7 and 2 is min 700 27 6 when the 20kg 44 1lb wire spool unit is mounted One piece 4 sided table hardened stainless steel MV1200R 110 4 3 110 4 3 320 12 6 540 21 3 50 M8 tapped holes 640 25 2 300 11 8 Travel 400 15 7 Tr...

Page 4: ...ion Search function for machining conditions is improved by a narrow down function Job scheduling adjustments use the schedule call back extra job insertion and ME pack feature ME pack is a package of machining processes including offset machining speed and adaptive control settings Equipped with a linear shaft motor LSM Mitsubishi Electric s optical drive system uses fiber optic communications be...

Page 5: ...kpiece thickness Surface roughness Machining accuracy MV2400R ø0 2 008 BS Steel PD613 20mm 787 Rz2 5µm Ra0 32µm Pitch 2µm MV1200R ø0 2 008 BS Steel SKD11 20mm 787 Rz2 5µm Ra0 32µm 3µm MV2400S Die ø0 20 008 BS Punch ø0 25 010 BS Steel SKD11 Die 100mm 3 9 Punch 150mm 5 9 Rz3 5µm Ra0 45µm 5µm MV1200S ø0 2 008 BS Steel SKD11 Die 20mm 78 Punch 50mm 1 97 Rz2 0µm Ra0 28µm 3µm Model Electrode material Wor...

Page 6: ...m provides quick easy and accurate power feed indexing The clamp lever accurately locates the power feeder with repeatable torque unlike systems that use the set screw method Diamond guide A round diamond guide is used to provide the best accuracy for both straight and taper cutting applications Both upper and lower guides can be replaced by simply unscrewing the flush cups Wire collection unit Br...

Page 7: ... No control concave section depth approx 4µm Conventional control Step straightness 3µm to 7µm 0001 to 0003 7µm 0003 3µm 0001 1µm 00004 2µm 00008 SL control Step straightness 2µm 00008 or less 7 0µm 0003 7 0µm 0003 Wire electrode ø0 2 008 BS Workpiece Steel SKD11 t60mm 2 4 No of cuts surface roughness 6 Rz1 7µm Comparison of straightness B 4mm 16 A 5mm 20 Section A Section B 3µm 0001 3µm 0001 3µm ...

Page 8: ...ucture Optimized wire guide structure Optimized wire guide structure Angle deviation point Diamond die Accurate angle Wire electrode Specification value compensation 0 100 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t60mm 2 4 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t20mm 0 8 A A cross section A A cross section A A Angle Master guide kit is optional Max taper angle is 45 at max 40 1 6...

Page 9: ...er pressure The convenient location of the jet cleaning nozzle makes tank clean up easy Filter pressure gauge and jet cleaning nozzle Conveniently located in front for easy maintenance Broken wire collection box Precise positioning Highly accurate workpiece pick up positioning is possible with the water flow on or when a workpiece is submerged Hardened table and all stainless steel structure Equip...

Page 10: ...V S MV R Others Conventional model Conventional model Conventional model Conventional model Product Line up Functions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 17 18 EDM work 22 00 End of work Fluid system shut down time 6 00 Wake...

Page 11: ...d control of power supply during intermediate and finishing processes reduces total machining time Machining time reduced up to 17 Circular accuracy within 2µm Power consumption reduced up to 69 Anti virus protection Anti virus protection Top surface of arbitrary shape up and down Bottom surface of circle command Compared to conventional Mitsubishi Electric Wire cut EDM FA Series Compared to conve...

Page 12: ...eeder after removing the wire processing unit 2 Option box is needed 3 LAN cable should all straight wiring type with shielding connector category 5 100BASE TX compliant STP four shielded twist pair A switchable hub that can ground the shielded LAN cable should be used 4 Necessary for mounting external signal output 3 color warning light and run timer Product Line up Functions and Features Intelli...

Page 13: ...ors 2 Apply for training seminars Preparation of consumable parts 1 Purchase consumable parts such as wire electrodes Training of programmers and operators Cautions The standard delivery entrance dimensions for standard shipment delivery are given on the product introduction page If the entrance is smaller than the standard delivery entrance the machine shipped may have different dimensions Contac...

Page 14: ...ctions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 25 26 ...

Page 15: ...ochure is for reference only HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA 461 8670 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems New publication effective Apr 2012 Sp...

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