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Machining Samples

Machining Samples

Revolutionizing product creation with high-performance machining 
required for future generations

Product  Line-up

Functions and

 F

eatures

Intelligent A

T

Opt Dr

iv

e System

Long Lif

e System

Pow

er Supply

, Control Specifications

Machine Installation

Machining Samples

Precise Finish Circuit

Natur

al User Interf

ace

AD

VANCE PLUS control

Options

7

8

Highly accurate pitch machining

Circular machining

Stable automatic threading is realized using 

Intelligent AT during multi-shape machining

Highly accurate machining is possible using  

ODS

Thick workpieces can be machined with high 

straight-line accuracy using ODS

High-speed and precise straight machining 

are realized using PFC

Circular accuracy is improved using ODS

Bumps or undercuts at the approach point 

are suppressed, attaining precise circular 

cuts

Stable automatic threading is realized using 

Intelligent AT during multi-shape machining

Productivity is improved by reducing 

machining time using PFC

Highly accurate machining is possible using 

ODS

Improved taper accuracy using PFC creates 

uniform cutting edge lengths

Highly accurate machining is possible using  

ODS

A machining accuracy of ±3µm is realized for 

high L/D machining of pin widths from 1.0 to 

4.5mm and a length of 40mm

High-speed and precise straight machining 

are possible using PFC

 A straight-line accuracy within 5µm is 

possible even with a 200mm-thick workpiece

Highly accurate machining is possible using 

ODS

New corner machining control (CM3) 

improves shape accuracy to within ±2µm 

under nozzle release conditions

High-speed and highly accurate machining 

are possible using PFC

High-grade machining of special materials 

(e.g., titanium, graphite, PCD)is realized 

using a standard V power-supply

High-speed and precise straight machining 

are possible using PFC 

High-performance realized for tungsten 

carbide punch machining 

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

MV2400R
ø0.2

(.008")

/BS

Steel(PD613)

20mm

(.787")

Rz2.5µm/Ra0.32µm

Pitch ±2µm

MV1200R
ø0.2

(.008")

/BS

Steel(SKD11)

20mm

(.787")

Rz2.5µm/Ra0.32µm

±3µm

MV2400S
Die 

:ø0.20

(.008")

/BS

Punch :ø0.25

(.010")

/BS

Steel(SKD11)
Die 

:100mm

(3.9")

Punch :150mm

(5.9")

Rz3.5µm/Ra0.45µm

±5µm

MV1200S
ø0.2

(.008")

/BS

Steel(SKD11)
Die 

:20mm

(.78")

Punch :50mm

(1.97")

Rz2.0µm/Ra0.28µm

±3µm

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

MV1200R
ø0.2

(.008")

/BS

Steel(SKD11)

30mm

(1.181")

Rz2.0µm/Ra0.28µm

Roundness 2.0µm

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

MV1200R
ø0.2

(.008")

/BS

Steel(SKD11)

4~25mm

(0.16~0.98")

Rz3.1µm/Ra0.38µm

±3µm

MV2400R
ø0.2

(.008")

/BS

Tungsten carbide (G5)

100mm

(3.9")

Rz2.2µm/Ra0.3µm

±4µm

MV1200S
ø0.2

(.008")

/BS

Titanium alloy

40mm

(1.6")

Rz2.2µm/Ra0.28µm

±5µm

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

MV1200R

ø0.1

(.004")

/BS

Steel(SKD11)

5mm

(.197")

Rz2.0µm/Ra0.26µm

±2µm

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

MV2400S
ø0.25

(.010")

/BS

Steel(SKD11)

200mm

(7.9")

Rz4.8µm/Ra0.71µm

±3µm

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

Model
Electrode

material
Workpiece 
Workpiece

thickness
Surface 

roughness
Machining 

accuracy

Cutting edge machining

Fit machining

Slide core

* The listed machining results are all based on in-house conditions and measurements.
(Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz

    

conventional notation Ry)

* The listed machining results are all based on in-house conditions and measurements.
(Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz    conventional notation Ry)

Connector machining

Gear machining

Thick workpiece machining (tungsten carbide)

Thick workpiece machining

Parts machining

Summary of Contents for MV Series

Page 1: ...Series Wire cut EDM Systems MV Series ...

Page 2: ...C90H DWC90PH DWC110PH DWC90C DWC110N CNC1 PX05 DWC90HA DWC90SB DWC110SZ DWC110SA DWC400HA SX20 CX20 DWC90PA FX10 FX20K QA20 RA90AT FA20 FA20P 2012 PA20 FA30V PA05S FA20S FA50V FA10PS BA8 FA20S Advance NA2400 1 2 New generation makes it s mark in a continuously updated lineage Next generation Innovations of our best selling Performance Machine ...

Page 3: ...including maintenance space 720 28 3 2760 108 7 1766 69 5 3030 119 3 1766 69 5 850 33 5 min 300 11 8 min 300 2 11 8 min 200 1 7 9 20kg 44 1 lb wire spool unit option 1 is min 500 19 7 and 2 is min 700 27 6 when the 20kg 44 1lb wire spool unit is mounted One piece 4 sided table hardened stainless steel MV1200R 110 4 3 110 4 3 320 12 6 540 21 3 50 M8 tapped holes 640 25 2 300 11 8 Travel 400 15 7 Tr...

Page 4: ...ion Search function for machining conditions is improved by a narrow down function Job scheduling adjustments use the schedule call back extra job insertion and ME pack feature ME pack is a package of machining processes including offset machining speed and adaptive control settings Equipped with a linear shaft motor LSM Mitsubishi Electric s optical drive system uses fiber optic communications be...

Page 5: ...kpiece thickness Surface roughness Machining accuracy MV2400R ø0 2 008 BS Steel PD613 20mm 787 Rz2 5µm Ra0 32µm Pitch 2µm MV1200R ø0 2 008 BS Steel SKD11 20mm 787 Rz2 5µm Ra0 32µm 3µm MV2400S Die ø0 20 008 BS Punch ø0 25 010 BS Steel SKD11 Die 100mm 3 9 Punch 150mm 5 9 Rz3 5µm Ra0 45µm 5µm MV1200S ø0 2 008 BS Steel SKD11 Die 20mm 78 Punch 50mm 1 97 Rz2 0µm Ra0 28µm 3µm Model Electrode material Wor...

Page 6: ...m provides quick easy and accurate power feed indexing The clamp lever accurately locates the power feeder with repeatable torque unlike systems that use the set screw method Diamond guide A round diamond guide is used to provide the best accuracy for both straight and taper cutting applications Both upper and lower guides can be replaced by simply unscrewing the flush cups Wire collection unit Br...

Page 7: ... No control concave section depth approx 4µm Conventional control Step straightness 3µm to 7µm 0001 to 0003 7µm 0003 3µm 0001 1µm 00004 2µm 00008 SL control Step straightness 2µm 00008 or less 7 0µm 0003 7 0µm 0003 Wire electrode ø0 2 008 BS Workpiece Steel SKD11 t60mm 2 4 No of cuts surface roughness 6 Rz1 7µm Comparison of straightness B 4mm 16 A 5mm 20 Section A Section B 3µm 0001 3µm 0001 3µm ...

Page 8: ...ucture Optimized wire guide structure Optimized wire guide structure Angle deviation point Diamond die Accurate angle Wire electrode Specification value compensation 0 100 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t60mm 2 4 Wire electrode ø0 2 008 BS Workpiece Steel SDK11 t20mm 0 8 A A cross section A A cross section A A Angle Master guide kit is optional Max taper angle is 45 at max 40 1 6...

Page 9: ...er pressure The convenient location of the jet cleaning nozzle makes tank clean up easy Filter pressure gauge and jet cleaning nozzle Conveniently located in front for easy maintenance Broken wire collection box Precise positioning Highly accurate workpiece pick up positioning is possible with the water flow on or when a workpiece is submerged Hardened table and all stainless steel structure Equip...

Page 10: ...V S MV R Others Conventional model Conventional model Conventional model Conventional model Product Line up Functions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 17 18 EDM work 22 00 End of work Fluid system shut down time 6 00 Wake...

Page 11: ...d control of power supply during intermediate and finishing processes reduces total machining time Machining time reduced up to 17 Circular accuracy within 2µm Power consumption reduced up to 69 Anti virus protection Anti virus protection Top surface of arbitrary shape up and down Bottom surface of circle command Compared to conventional Mitsubishi Electric Wire cut EDM FA Series Compared to conve...

Page 12: ...eeder after removing the wire processing unit 2 Option box is needed 3 LAN cable should all straight wiring type with shielding connector category 5 100BASE TX compliant STP four shielded twist pair A switchable hub that can ground the shielded LAN cable should be used 4 Necessary for mounting external signal output 3 color warning light and run timer Product Line up Functions and Features Intelli...

Page 13: ...ors 2 Apply for training seminars Preparation of consumable parts 1 Purchase consumable parts such as wire electrodes Training of programmers and operators Cautions The standard delivery entrance dimensions for standard shipment delivery are given on the product introduction page If the entrance is smaller than the standard delivery entrance the machine shipped may have different dimensions Contac...

Page 14: ...ctions and Features Intelligent AT Opt Drive System Long Life System Power Supply Control Specifications Machine Installation Machining Samples Precise Finish Circuit Natural User Interface ADVANCE PLUS control Options 25 26 ...

Page 15: ...ochure is for reference only HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA 461 8670 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems New publication effective Apr 2012 Sp...

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