Mitsubishi Electric PLK-G-PAL, Technical Manual

Page 1: ...INDUSTRIAL SEWING MACHINE MODEL PLK G PAL TECHNICAL MANUAL Operation Panel A180E606P12 ...

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Page 3: ... 5 6 5 Reading data with shortcut icons Reading from internal memory 5 7 6 Rename the data number 5 8 6 Creating stitching data ___________________________________ 6 1 1 Flow of data creation 6 1 2 Description of arrow input screen 6 4 3 Description of menu 6 5 4 Skip jogging 6 6 7 Methods of creating sewing data ___________________________ 7 1 1 Linear input 7 1 2 Arc input 7 4 3 Circle input 7 8...

Page 4: ...modification 11 39 20 Modifying stitch length All After designated stitch 11 41 21 Modifying material step 11 43 22 Modifying the stitching speed All sections after designated position 11 46 23 Modifying the stitching speed N stitches after designated position 11 48 24 Modifying code data Adding code data 11 50 25 Modifying code data Deleting code data 11 52 12 Data conversion mode________________...

Page 5: ...15 20 Pattern 16 16 17 Error Message display _________________________________ 17 1 1 E Error code 17 1 2 M Message code 17 4 3 Thank you for purchasing the Mitsubishi industrial sewing machine PLK G Series Please read this technical manual before starting to ensure correct and long term use The contents of this manual may not be reproduced in part or whole The contents of this manual are subject ...

Page 6: ... to direct sunlight or outdoors Near sources of heat such as heating appliances Where the relative humidity is 45 or less or 85 or more and where dew may condense 4 Atmosphere In an atmosphere containing dust or corrosive gases etc In a flammable gas or explosive environment 5 Vibration If excessive vibration could occur when installed on the sewing machine separately install the control box Insta...

Page 7: ...y from all moving machine parts especially around the sewing machine needle etc 2 Never drop the control unit or place objects in the clearances 3 Do not operate the sewing machine without the protective parts such as the cover or protection devices such as the safety breaker 4 If any damage is observed in the control unit if the unit does not operate correctly or if the operation is suspicious al...

Page 8: ... power switch OFF before tilting the sewing machine head replacing the needle or passing thread through the needle 5 Always ground the grounding wire Always ground the provided grounding wire green green yellow 6 Do not use excessive wiring 7 A high voltage is applied inside creating a hazardous state so always turn the power OFF and wait ten minutes before opening the cover High voltage risk 8 Ra...

Page 9: ...the signal wire when possible 14 If the fuse blows remove the cause and replace the blown fuse with one having the same capacity View from the front with cover removed View from the front with the cover and CPU removed Solenoid board located on back of machine head 15 Attention when power supply is turned on again Please make sure not to turn on the power supply switch until after the LED on the f...

Page 10: ...creen 2 While menu icon on Standard screen 1 is held down 3 Sample screen 3 When menu is opened on Standard screen 1 Line at top of screen Normal Index simple explanation of screen When any icon is pressed The explanation for that icon will appear Refer to sample screen 2 Most icons will execute the operation when the finger is released Some icons will continue execution while the icon is held dow...

Page 11: ... When the icon is released the operation will stop at that position When the jog minus direction downward arrow is pressed the XY table work holder will move in the direction that the stitching data returns When the icon is released the operation will stop at that position 2 Check pattern data is correct by jogging buttons before press start pedal 3 During operation the presser bar lifting will lo...

Page 12: ... down counter and clearing the counter are determined by the program mode setting Page 16 7 When this screen is displayed sewing cannot be performed The Up Counter screen is displayed The Down Counter screen is displayed The counter value is displayed Current value setting value Returns to Standard screen 1 Same as Standard screen 1 Changes the setting value or current value Changes the validity o...

Page 13: ...ch is turned OFF The bobbin winding operation is determined by the program mode setting Page 16 10 6 Explanations of basic icons The basic icons used commonly on several screens are explained in this section Executes home position return Enter determines the settings etc Returns to the previous screen Exits the current mode Cancel undo the previous operation Opens the menu window Displays the prev...

Page 14: ...tart switch When the stitching is completed and the work holder returns to the home position the sewing machine will stop and the work holder will automatically rise 2 Halting To stop during the stitching press the HALT switch installed on sewing machine head refer to following drawing The sewing machine will stop at the needle UP position Standard default setting To cancel the halted state press ...

Page 15: ...ile threading Doing so initiates machine rotation resulting in an extremely dangerous situation To ensure that the start switch is not turned on during threading take measures such as moving the start switch away from your feet 8 Adjusting the Liquid Crystal Contrast 1 Entering the function mode Press on the standard screen and open the menu mode Press 2 Entering the screen mode Press on the funct...

Page 16: ...Pattern data which made in G series can be registered up to 900 No 100 999 but number of the pattern is changed by a size of each pattern 2 Sewing Data Compatibility The following table shows the handling capabilities of the sewing machine PLK G series with respect to four types of sewing data Type Reading Stitching Continuous input Modification and Conversion Writing A data Available 1 Available ...

Page 17: ...Do not insert the USB device during sewing Be careful that nothing bumps into the inserted USB device Conditions of Application USB1 1 or USB2 0 compatible USB memory and USB floppy disk drive Note however formatting cannot be performed with a floppy disk drive connected to the machine Required power supply USB compatible 500mA or less Note The write protector might not be able to recognized accor...

Page 18: ... change to reading from the USB memory The mode can also be changed by pressing Note If the USB memory is not inserted into the USB connector USB memory icon can not be selected If there is a large amount of data press to change the screen 3 Selecting and setting the data Press the number of the data to be read and then press Note When you read data from the USB memory and select a data number tha...

Page 19: ...utton Note Data reading excluding the start position cannot be executed Read pattern data after home returning Press then menu screen is displayed Press 2 Selects direct pattern number selection Note Direct pattern number selection is possible only to the data stored into the internal memory Press direct pattern number button 3 Specifies pattern data number 1 example Case of reading number 861 Pre...

Page 20: ...rn data which number starts from 86 is displayed At this time desired pattern number 861 is displayed then press Note It is also available if inputs 3 digits in the column as 861 and push button 5 Data read complete Standard screen with the figure of pattern number 861 is displayed ...

Page 21: ...erted into the USB connector USB memory icon can not be selected Set the pattern number and name Press and to change the name press Highlight the icon and then change the setting When the icon is pressed one of the alphanumeric characters from the right can be deleted from the pattern number or name If press the icon all character is deleted The pattern name can have up to eight characters Specify...

Page 22: ...screen is Press to change to erasing from the USB memory The mode can also be changed by pressing Note If the USB memory is not inserted into the USB connector USB memory icon can not be selected If there is a large amount of data press to change the screen 3 Selecting and erasing the data Press Select the number of the data to be erased and press Note A message confirming that you erase the data ...

Page 23: ... No 802 is used as an example here Press to sequentially display the No icon for the data written in the internal memory from left to right 1 Press to sequentially display the No icon for the data written in the internal memory from right to left 1 Press the No icon The data written in the internal memory will be called out The data having the number indicated on the icon will be called out 1 20 d...

Page 24: ...s on the standard screen and open the menu mode Press 2 Selecting the data Selecting the number of the data that wants to change and press 3 Specifies number Specifies the number that wants to change using the numeric key Press after specifying 4 Completing change The number of 801 was changed to 803 in this example To return to the standard screen press ...

Page 25: ...ow of creating simple stitching data as shown below is explained in this section The flow of operations for creating data and the transition of screen displays are explained here Sample Fig 1 1 Start from the standard screen Press 2 The menu mode will open Press ...

Page 26: ...e data press 4 The arrow input screen will open Input the sample Fig 1 data When this screen is first opened the code is set to FEED feed data Press and move to the position A point for starting stitching Movement using the arrow mark icons will change the X and Y position values displayed on the screen After moving press and set the current position Data on feed data to point A will be created Ne...

Page 27: ...e position Take care when the needle is lowered etc 6 A prompt for home position return will appear Press Caution The needle will rise to the UP position If the needle is not at the UP position it may lower once and then return to the UP position 7 Select a saving method After selecting the saving method press icon Refer to 5 Reading writing and erasing data 8 The Standard screen will open Return ...

Page 28: ... display FEED Feed FEND Feed end cord Displayed while JOG is operating SEW Basic input Straight line Arc Circle Curve Broken line Point P Multiple sewing I Reverse multiple sewing O Offset sewing Z Zigzag sewing B Back tacking sewing Others the various code data is displayed while JOG is operating 6 Clamp speed swich icon Normal A little slow Slower Icon is changed whenever icon is pressed for a l...

Page 29: ...u The end code will be created and the system will exit from the input mode The data on feed data from the current position to the home position will be created The screen is switched to the data creation screen that enables direct entry of numeric values You can enter the modification mode The stitch length change screen will appear The skip jog setting screen will appear The details are explaine...

Page 30: ...planations are made with the Modification Mode screen 2 Setting skip jogging Determine whether to use ON or not use OFF skip jogging Do not use OFF Use ON Determine the movement method Move linearly Move along a path Using the numeric keypad set the number of movement stitches Determine the function output method The output signal is invalid The output signal is valid After setting press 3 Skip jo...

Page 31: ...ent position already input and the input point up to 300 points possible is created Broken line 7 15 A broken line connecting the current position already input and the input point up to 300 points possible is created Point 7 18 The point can be input one stitch at a time The distance between the points must be within 20mm Code 7 20 The code by which various controls are done can be input 1 Linear...

Page 32: ... to B point Press the arrow icons and move to the B point Press to set the data Data on straight stitching to point B will be created 4 Inputting stitching from C point to D point Press the arrow icons and move to the C point Press to set the data Data on straight stitching to point C will be created Press the arrow icons and move to the D point Press to set the data Data on straight stitching to ...

Page 33: ...he UP position it may lower once and then return to the UP position 7 Select a saving method After selecting the saving method press icon Refer to section 5 Reading writing and erasing data Return to the standard screen 8 Confirming the data Confirm the data Press the jog icons so the sewing machine movement can be confirmed Even if the data input has not been completed if the data input last has ...

Page 34: ...row Input screen will open Refer to Page 6 2 Check that the code is set to FEED If different code is set press and set the code to FEED Press the arrow icons and move to the A point Feed data to A point 2 Setting feed data to A point The movement amount can be confirmed Press to set the data Data on feed data to point A will be created 3 Changing the input method The movement amount will be cleare...

Page 35: ... Press to determine point B Press the arrow mark icon to move to point C Press and set the arc input 6 Creating the arc input data The confirmation message Create arc will appear Press to return to the point C data entry screen Press and start creation of the arc input data The arc will be created A message indicating that the data is being created will appear 7 Completing creation of the arc inpu...

Page 36: ...he UP position it may lower once and then return to the UP position 9 Select a saving method After selecting the saving method press icon Refer to section 5 Reading writing and erasing data Return to the standard screen 10 Confirming the data Confirm the data Press the jog icons so the sewing machine movement can be confirmed Even if the data input has not been completed if the data input last has...

Page 37: ...lay is not 20 0 Y axially is 19 9 it like the above figure The reason for this is that the displayed value is calculated with an actual sewing point Tries to make the circle or the circular arc which passes input point as shown in the figure below the data is made according to the specified stitch length it is not match that sewing point and input point A There is difference B of the figure below ...

Page 38: ...n After making the various settings on the Data Setting Input screen the Arrow Input screen will open Refer to Page 6 2 Check that the code is set to FEED If different code is set press and set the code to FEED Press the arrow icons and move to the A point Feed data to A point 2 Setting feed data to A point The movement amount can be confirmed Press to set the data Data on feed data to point A wil...

Page 39: ...ss to determine point C 5 Creating the circle input data The confirmation message Create circle will appear Press to return to the point C data entry panel Press and start creation of the circle input data A message indicating that the data is being created will appear Caution Note that the work holder will move to the current position after the data is created 6 Completing circle input Press ...

Page 40: ...he UP position it may lower once and then return to the UP position 9 Select a saving method After selecting the saving method press icon Refer to section 5 Reading writing and erasing data Return to the standard screen 10 Confirming the data Confirm the data Press the jog icons so the sewing machine movement can be confirmed Even if the data input has not been completed if the data input last has...

Page 41: ...g Input screen the Arrow Input screen will open Refer to Page 6 2 Check that the code is set to FEED If different code is set press and set the code to FEED Press the arrow icons and move to the A point Feed data to A point 2 Setting feed data to A point The movement amount can be confirmed Press to set the data Data on feed data to point A will be created To change the stitching type to CURVE INP...

Page 42: ...r Press to return to the point C data entry screen Press The breakpoint will be set here 7 Setting the D point E point and F point and setting the curve input The Arrow Input screen will reappear Press the arrow icons and move to the D point Press to determine point D Press the arrow icons again and move to the E point Press to determine point E Press the arrow icons again and move to the F point ...

Page 43: ...de Press Data on feed data to the home position and the end code will be created Caution The work holder will automatically return to the home position Take care when the needle is lowered etc A prompt for home position return will appear Press Caution The needle will rise to the UP position If the needle is not at the UP position it may lower once and then return to the UP position 9 Select a sav...

Page 44: ...g data Memo If the distance between the curve start point and the end point is less than 0 5 mm the pattern will be regarded as the closed pattern and the same coordinate value will be automatically set for both the start point and end point Precautions for inputting a curve For shape data as shown below continuous curve input is possible by selecting a delimiter point where the corner is pointed ...

Page 45: ...nput screen the Arrow Input screen will open Refer to Page 6 2 Check that the code is set to FEED If different code is set press and set the code to FEED Press the arrow icons and move to the A point Feed data to A point 2 Setting feed data to A point The movement amount can be confirmed Press to set the data Data on feed data to point A will be created To change the stitching type to Broken line ...

Page 46: ...n to move to point E Press to determine point E Up to 300 points can be input At the completion of all point data entry press again to create data 5 Creating the broken line input The data creation confirmation message Create breakpoint data will appear Press to return to the last point input screen Press to start creation of the broken line input data A message indicating that the data is being c...

Page 47: ...method press icon Refer to section 5 Reading writing and erasing data Return to the standard screen 9 Confirming the data Confirm the data Press the jog icons so the sewing machine movement can be confirmed Even if the data input has not been completed if the data input last has been set the movement can be confirmed in the same manner If the data must be modified refer to section 11 Modification ...

Page 48: ...t screen will open Refer to Page 6 2 Check that the code is set to FEED If different code is set press and set the code to FEED Press the arrow icons and move to the A point Feed data to A point 2 Setting feed data to A point The movement amount can be confirmed Press to set the data Data on feed data to point A will be created To change the stitching type to POINT INPUT press the input method set...

Page 49: ...e position Take care when the needle is lowered etc A prompt for home position return will appear Press Caution The needle will rise to the UP position If the needle is not at the UP position it may lower once and then return to the UP position 6 Select a saving method After selecting the saving method press icon Refer to section 5 Reading writing and erasing data Return to the standard screen 7 C...

Page 50: ... code The NEEDLE UP HALT code will be created The system will return to the arrow input screen 3 Inputting a linear line from B point to C point Input a linear line from the B point to C point using the linear input procedures 4 Inputting the return end and the data completion The return end is input and it is completion Input the NEEDLE UP HALT code at the B point between the A B point linear lin...

Page 51: ...nction code B FUNC Function code C FUND Function code D FUNE Function code E FUNF Function code F FUNG Function code G EXT1 Extension code ASRT Automatic start after stopping EXT3 Extension code F1_H FH_H FN 1 H Output ON F1_L FH_L FN 1 H Output OFF FUNH Function code H Making method of using BAT Basting or more than 20mm stitch length code The sewing data which exceeds the stitch length limitatio...

Page 52: ... H point to A point repeating 4 The pattern data input before return end It is not input the BAT code before the last of return end but the sewing data is input Inputs here only by 1 stitch of the straight line Memo The purpose of inputting the sewing data at the end is to put the thread trimmer TRIM code by the automatic operation when the return end is input The thread trimmer TRIM code cannot b...

Page 53: ... FUN1 FUNH Output signal FN1 to FNH can be controlled by set in the pattern data Refer to P 14 9 When code data FUN1 is read in the pattern data while sewing FN1 output is reversed same as FUN2 FUNH example Timing chart when FUN1 code is set in the pattern data Progress of pattern data FUN1 FUN1 FUN1 FN1 output signal CautionPLEASE DO NOT MIX F1_H FH_H or F1_L FH_L code with FUN1 FUNH code in the ...

Page 54: ...DO NOT USE F1_H CODE REPEATEDLY AFTER THE SAME CODE PLEASE DO NOT USE F1_L CODE REPEATEDLY AFTER THE SAME CODE PLEASE USE F1_H CODE AND F1_L CODE ALTERNATELY Also F2_H FH_H F2_L FH_L Caution F1_L CODE MUST BE INPUTTED AFTER F1_H CODE IS ALREADY INPUTTED Also F2_H FH_H F2_L FH_L CautionPLEASE DO NOT MIX FUN1 FUNH code with F1_H FH_H or F1_L FH_L code in the same data example Timing chart when F1_H ...

Page 55: ...g Feed data specifications stitching specifications Reverse multiple stitching Reverse multiple stitching Feed data specifications stitching specifications Offset stitching 7 32 Zigzag stitching 7 34 8 Back tacking start end back tacking Example The following type of sewing data will be created Operation details 1 Setting the input method Set the feed data from the home position to the A point wit...

Page 56: ...ate a linear line After creating the linear line press 3 Confirming the data The start end back tacking data for the linear line has been created Memo Regarding back tacking mode V mode Back tacking will be performed only once N mode Back tacking will be performed twice M mode Back tacking will be performed third W mode Back tacking will be performed fourth Memo Regarding number of stitches Press ...

Page 57: ...Operation details 1 Setting the input method Set the feed data from the home position to the A point with the procedures for broken line input and open the Input Method Setting screen Press broken Line Input Press Overlap back tacking Press the back tacking details setting icon 2 Setting the back tacking details The details are set on this screen The details set here are overlap back tacking overl...

Page 58: ...etween 0 and 99 Memo If the distance between the broken line start point and the end point is 0 5 mm or more the overlap back tacking data will not be created If the distance between the broken line start point and the end point is less than 0 5 the pattern will be regarded as the closed pattern and the same coordinate value will be automatically set for both the start point and end point ...

Page 59: ...d with stitching and dotted line in the image indicates feed data and solid line in the image indicates stitching Example The following type of sewing data will be created Operation details 1 Setting the input method Set the feed data from the home position to the A point with the procedures for linear input and open the Input Method Setting screen Press Linear Input Press Reverse Multiple stitchi...

Page 60: ...e stitching to the left of the input stitching line press left side When creating multiple stitching to the right of the input stitching line press right side Memo Distance This is the distance between the multiple stitching and adjacent line Set between 0 0mm and 20 0mm To input the distance data press the DISTANCE icon to invert the icon After that input the data using the numeric icons or the u...

Page 61: ...shown in the figure below right is made Memo B It is for the combination data of a curve input Broken line input and multiple sew The data like the figure below right is made as shown in the figure below left when curves which pass point 2 point 3 and point 4 after an feed from the home position to point 1 are combined with multiple sewing and inputs Distance 8mm and 4 times of Frequency The data ...

Page 62: ...ls The details are set on this screen Press and set the distance to 5 0 The offset amount can be set in 0 1mm increments between 0 and 20mm After inputting the details press to set the data 3 Setting the back tacking details After returning to the Input Method Setting screen press the back tacking details setting icon Input offset stitching with overlap back tacking as a broken line Set the offset...

Page 63: ...ng screen Press to set the data The system will return to the arrow input screen Determine the B C D and A points with the broken line procedures and create the broken line data After creating the broken line data input 5 Confirming the data The offset data will be displayed on the image screen Memo Or press the MULTI REVERSE MULTI OFFSET icon on the arrow input screen to directly display the MULT...

Page 64: ...an be set in 0 1mm increments between 0 2 and 19 0mm The zigzag feed amount can be set in 0 1mm increments between 0 2 and 10 0mm Refer to the Deflection width feed amount and creation direction section given later for details After inputting the details press to set the data Memo To input the stitch width length press the STITCH WIDTH LENGTH icon to invert the icon After that input the data using...

Page 65: ...ils Setting icon 4 Setting the overlap back tacking details The details are set on this screen The details set here are overlap mode three overlap stitches After inputting the details press to set the data The system will return to the input method setting screen Press to determine the set values The system will return to the input method setting screen While following the circle data entry proced...

Page 66: ... 7 36 5 Confirming the data Zigzag stitching with overlap back tacking Memo Or press the ZIGZAG icon on the arrow input screen to directly display the ZIGZAG setting screen ...

Page 67: ...p position 2 Sets material thicknes Press then presser foot is lowered Turn the hand wheel and lowered needle to lowest position Then up and down arrow icons are activated Press up or down arrow icon and adjust material thickness Setting range is from 0 0 mm to 8 0 mm by 0 2 mm resolution Example is set in 4 0 mm in right figure After setting value press Setting is complete then display is back to...

Page 68: ...way of pattern data input please execute following operation at the position where presser foot height will be changed Press 2 Setting material step Press and presser foot is lowered Turn the hand wheed and needle lowered to the lowest position Then up and down arrow icon is activated Press up and down arrow to change the presser foot height example shows presser foot height 1 6 mm After setting v...

Page 69: ... 9 1 9 Table of stitching type combinations Application input Basic input Multiple Reverse multiple Offset Zigzag Start end back tacking Overlap back tacking Linear Arc Circle ...

Page 70: ...erlap back tacking Curve Broken line Point Combination inputs with application inputs are not possible Combined pattern One of the three can be selected One of the two can be selected Zigzag Multiple Reverse multiple Offset Start end tacking Overlap back tacking Possible only if the pattern is closed ...

Page 71: ...m home position H to point A 2 Display of call up screen Press the data entry mode Press in the menu 3 Selection of call up data Select data to be called up and then press Caution The work holder will automatically move in accordance with the called up data If the needle is lowered be careful not to get injured Memo After calling up feed data you can modify the original feed data as follows The fe...

Page 72: ... be modified is modified with linear broken line arc curve zigzag or feed data Modifying stitch length 11 39 The stitch length in the designated range is modified Designated distance modification All After Designated Stitch Stitch Modifying material step 11 43 The presser foot height at the specified position is modified Modifying the stitching speed 11 46 The stitching speed is modified from the ...

Page 73: ...e left is explained in this section Add the A point as shown on the right The B point to H point positions will change when the A point is added Thus the feed data from the H point to the home position will also change The method for changing this feed data can be selected with the following icons Add return Change return Memo Before modification check the data If the data on feed data from the se...

Page 74: ...all Image screens Indicates the original stitching start position Indicates the modified stitching start position Current position moved to with the arrow icons Only the image section is shown in the following explanations Deleting stitches Indicates the home position Common for all Image screens Indicates the stitch deletion start position Indicates the stitch deletion end position Modifying the ...

Page 75: ... position Common for all Image screens Indicates the block modification start position Indicates the block modification end position Broken line transit point 1 Broken line transit point 2 Broken line transit point 3 Broken line transit point 4 Indicates the current position moved to with the arrow icons ...

Page 76: ...stitching start position 1 Take care when the needle is lowered etc 2 Moving to the modification position and setting the data Press the arrow icons to move the position to the B point Press The sewing start position will be modified Caution When the modifications are undone the work holder will automatically return to the home position Take care when the needle is lowered etc If is pressed here t...

Page 77: ...straight line data which puts the start end back tacking of V mode A fat part is back tacking In this case is sewn in order of A B C D Therefore the actual stitch starting position is A point Starting location of the data origination input is B point Please specify whether to correct the B point because Starting location B at the data input after work holder automatically moves to Actual stitch st...

Page 78: ...ss Stitch Data Change and Stitch Delete Press to open the next screen 2 Determining the deletion method and the deletion range start point Press No of Stitch Designation Using Jog determine the start point position C point Press when the position has been set 3 Determining the deletion range end point Using Jog determine the end point position D point Press when the position has been set Caution W...

Page 79: ...ter stitch deletion Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 6 Confirming with the Standard screen The stitch has been deleted ...

Page 80: ...ter the modification mode Press Stitch Data Change and Stitch Delete Press to open the next screen 2 Determining the deletion method and the deletion range start point Press All After Designated Stitch All the data below the specified position will be deleted Using Jog determine the start point position E point Press when the position has been set 3 Confirming execution press All the data below th...

Page 81: ...modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 Confirming with the Standard screen The stitches have been deleted ...

Page 82: ...dition Enter the modification mode Press Stitch Data Change and Stitch Add Press to open the next screen 2 Determining the addition position Using Jog determine the position to be added Move to the addition position point A Press when the position has been set 3 Setting the addition method Press One Stitch Addition and then use the arrow icons to move and input the stitch position to be added A po...

Page 83: ...he modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 Confirming with the Standard screen One stitch has been added ...

Page 84: ...Selecting stitch addition Enter the modification mode Press Stitch Data Change and Stitch Add Press to open the next screen 2 Determining the addition position Using Jog determine the position to be added Move to the addition position point A Press when the position has been set 3 Setting the addition method Press Same Stitch Addition and then press The same stitch will be added ...

Page 85: ...modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 Confirming with the Standard screen The same stitch has been added ...

Page 86: ... Press to open the next screen 2 Determining the modification position Using Jog determine the position to be modified D point Press when the position has been set 3 Setting the modification method and modification amount To set the method press pattern data after modification stitch fixed and move to the modification position point D using the arrow mark icons Press The stitch position will be mo...

Page 87: ...ication mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 Confirming with the Standard screen The stitch position has been modified ...

Page 88: ...osition Modify Press to open the next screen 2 Determining the modification position Using Jog determine the position to be modified C point Press when the position has been set 3 Setting the modification method and modification amount To set the method press pattern data after modification stitch moved and Move to the modification position point C using the arrow mark icons Press The stitch posit...

Page 89: ...ation mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 The stitch position has been modified The stitch positions have been modified ...

Page 90: ...tails 1 Selecting block movement Enter the modification mode Press Stitch Data Change and Block Move Press to open the next screen 2 Determining the block modification range start point Using Jog determine the start point position D point Press 3 Determining the block modification range end point Using Jog determine the end point position Press Caution When the end point is determined the presser ...

Page 91: ...t D Press The block position will be modified Caution The work holder will move The work holder will return to the start point of the section being modified in this case the start point A point of the broken line input Take care when the needle is lowered etc 6 Confirming after modification Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen ...

Page 92: ...t to E point Operation details 1 Selecting block movement Enter the modification mode Press Stitch Data Change and Block Move Press to open the next screen 2 Determining the block modification range start point Using Jog determine the start point position D point Press 3 Determining the block modification range end point Using Jog determine the end point position E point Press Caution When the end...

Page 93: ...mine the movement amount Move to the position point D Press The block position will be modified Caution The presser will move The presser will move to one stitch before the D point Take care when the needle is lowered etc 6 Confirming after modification Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed ...

Page 94: ...tails 1 Selecting block modification Enter the modification mode Press Stitch Data Change and Block Modify Press to open the next screen 2 Selecting the input type and the stitch length Press Linear Set the stitch length Set to 3 0mm for this example Press to set the data 3 Determining the block modification range start point Using Jog determine the start point position A point Press ...

Page 95: ...l automatically return to the start point Take care when the needle is lowered etc 5 Confirming the data creation Press The block position will be modified 6 Confirming the modified data Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 96: ...n be designated when the section before the stitch is stitching data Refer to following illustration The data between the start point and end point is irrelevant However the feed data between the start point and end point will be changed to stitching data Start point End point Designation validity 1 2 Valid OK 1 3 Valid OK 1 4 Invalid NG Prior section is feed data 1 5 Invalid NG Prior section is f...

Page 97: ...re each modified to the C point and D point Operation details 1 Selecting block modification Enter the modification mode Press Stitch Data Change and Block Modify Press to open the next screen 2 Selecting the input type and the stitch length In this case press Broken Line Set the stitch length Set to 3 0mm for this example Press to set the data 3 Determining the block modification range start poin...

Page 98: ...ove to the position to be modified C point in this example Press 6 Moving from the modification origin jog position to the modification position and setting the data Press the arrow icons and modify the position Move to the C point in this example Press Caution The work holder will automatically return to the modification origin jog position Needle position specified at 5 Take care when the needle...

Page 99: ...e needle is lowered etc 9 Quitting position modification After determining all modification positions press 10 Confirming the data creation To create the data press The block position will be modified Caution The work holder will automatically return to the start point Take care when the needle is lowered etc 11 Confirming the modified data Quit the modification mode Press to change to the Saving ...

Page 100: ...ation details 1 Selecting block modification Enter the modification mode Press Stitch Data Change and Block Modify Press to open the next screen 2 Selecting the input type and the stitch length In this case press Broken Line Set the stitch length Set to 3 0mm for this example Press to set the data 3 Determining the block modification range start point Using Jog determine the start point position B...

Page 101: ... etc 5 Moving and determining the modification position Using the arrow icons modify the position Move to C point in this example Press 6 Moving and determining the modification position Using the arrow icons modify the position Move to D point in this example Press press again 7 Confirming the data creation To create the data press The block position will be modified Caution The work holder will ...

Page 102: ...rming the modified data Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 103: ...igzag Set the deflection width feed amount and creation direction Set the deflection width to 5 0mm feed amount to 3 0mm and the creation direction to right R Memo Refer to 7 Methods of creating stitching data 12 Zigzag stitching with overlap back tacking for details on the deflection width feed amount and creation direction Press to set the data At this time if is pressed the deflection width and...

Page 104: ...cally return to the start point Take care when the needle is lowered etc 5 Confirming the data creation To create the data press The block position will be modified 6 Confirming the modified data Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 105: ...F point in the following type of data are each modified to the E point and F point Operation details 1 Selecting block modification Enter the modification mode Press Stitch Data Change and Block Modify Press to open the next screen 2 Selecting the input type Press Feed data Press to set the data 3 Determining the block modification range start point Using Jog determine the start point position Hom...

Page 106: ...tion Using Jog move to the position to be modified E point in this example Press 6 Moving from the modification origin jog position to the modification position and setting the data Press the arrow icons and modify the position Move to the E point in this example Press Caution The work holder will automatically return to the modification origin jog position Take care when the needle is lowered etc...

Page 107: ...le is lowered etc 9 Quitting position modification After determining all modification positions press 10 Confirming the data creation Press The block position will be modified Caution The work holder will automatically return to the start point Take care when the needle is lowered etc 11 Confirming the modified data Quit the modification mode Press to change to the Saving mode screen Press to retu...

Page 108: ...oint will be newly created and the feed data will be modified Operation details 1 Selecting block modification Enter the modification mode Press Stitch Data Change and Block Modify Press to open the next screen 2 Selecting the input type Press Feed data Press to set the data 3 Determining the block modification range start point Using Jog determine the start point position Home position Press ...

Page 109: ...dified repeat step 5 The number of input points will increase When all modifications have been made press again 6 Confirming the data creation Press The block position will be modified Caution The work holder will automatically return to the start point Take care when the needle is lowered etc 7 Confirming the modified data Quit the modification mode Press to change to the Saving mode screen Press...

Page 110: ...Determining the modification method and the modification start position Set the method Designated distance modification All After designated stitch In this case press Determine the position to be modified with jog Set to the position to start modification point A Press 3 Determining the modification end position Determine the position to be modified with jog Set to the position to end modification...

Page 111: ...e Press 5 Confirming the modifications Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 6 Confirming with the Standard screen The stitch length has been modified ...

Page 112: ...ode Press Stitch Data Change and Stitch length modification Press to open the next screen 2 Determining the modification method and the modification start position Set the method Designated distance modification All After designated stitch In this case press Determine the position to be modified with jog Set to the position to start modification point A Press 3 Setting the stitch length and confir...

Page 113: ...fication mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone 5 Confirming with the Standard screen The stitch length has been modified ...

Page 114: ...o 3 0 mm Detailed operation 1 Selection material step modification Enter the pattern modification mode Refer to P 11 1 Press the stitch modification then press the material step modification Press 2 Moving to designated stitch position A point Move X Y table to A point by pressing After move to the position press 3 Setting correction value Change material thicknes to 1 6 by pressing up and down ar...

Page 115: ...ve to the position press 6 Setting correction value Change material thicknes to 1 6 by pressing up and down arrow After setting press 7 Finishing material step correction Press to exit correction mode Then screen is changed to save mode Press after data is saved then screen is backed to standard screen If is pressed pattern data is returned to former state ...

Page 116: ...ress then Press 10 Moving to modified stitch position Move to designated position A point by pressing The value of PF has been 0001 6 mm 11 Moving to next modified stitch position Move to designated position B point by pressing The value of PF has been 0001 6 mm After check press to exit modification mode then press to return to standard screen Checking material step modification is complete ...

Page 117: ...lecting stitching speed modification Enter the modification mode Press Stitching Speed Change Press to open the next screen 2 Determining the modification method and the modification start position Press All After Designated Stitch Using Jog determine the start point position to be modified B point Press after determining the positions 3 Setting the speed and confirming execution Set the new speed...

Page 118: ...rming the modifications Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 119: ...Press to open the next screen 2 Determining the modification position and the modification range start point Press N Stitches Change After Modified Stitch Using Jog determine the start point position to be modified B point Press after determining the positions 3 Determining the modification range end point Using Jog determine the end point position to be modified C point Press after determining th...

Page 120: ... MD1 Press The stitching speed will be modified 5 Confirming the modifications Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 121: ... following type of stitching data Operation details 1 Selecting code data addition Enter the modification mode Press Code Data Change and then press Code Data Add Press to open the next screen 2 Determining the code addition position Using Jog determine the position to add the code D point Press after determining the position 3 Setting the code to add Press Needle UP Halt Press ...

Page 122: ...e data will be added 5 Confirming the modifications Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 123: ... Operation details 1 Selecting code data deletion Enter the modification mode Press Code Data Change and then press Code Data Delete Press to open the next screen 2 Determining the code deletion position Using Jog determine the position to delete the code D point Press after determining the position 3 Confirming execution Press The code data will be deleted ...

Page 124: ...rming the modifications Quit the modification mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the modifications executed last will be undone ...

Page 125: ...ter Fixed Stitch Length Symmetrical 12 12 Using the existing sewing data X axis Y axis or XY axis symmetrical pattern can be created Whether to keep or delete the existing stitching data can also be selected Methods Symmetrical Origin Clear Keep Symmetrical Origin Rotation 12 13 The pattern can be rotated centering on a random center point Center Position Jog Designation Pattern Center Home positi...

Page 126: ... last will be undone 4 Confirming on the image screen for the conversion mode Refer to the section Confirming on the image screen for the modification mode for explanations common for the modification mode and conversion mode Page 11 3 Scaling rotation Indicates the home position Common for all Image screens Indicates the center position ...

Page 127: ...ing Enter the conversion mode Press Back tacking Press 2 Setting the block for converting back tacking Using jogging move to the block where back tacking is to be converted In this case move to a point between point A and point B Press 3 Selecting start end back tacking Press start end back tacking Memo If the selected block is a closed figure the overlap back tacking icon will also appear Selecti...

Page 128: ...ck tacking start mode N mode five start stitches end mode M mode three end stitches Press 5 Confirming execution of conversion Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 129: ...r the conversion mode Press Back tacking Press 2 Setting the block for converting back tacking Using jogging move to the block where back tacking is to be converted Press 3 Selecting overlap back tacking Press overlap back tacking Memo If the selected block is a closed figure the overlap back tacking icon will also appear Selection will be enabled This is displayed in this example Selection is pos...

Page 130: ...ere are overlap back tacking overlap mode three overlap stitches Press 5 Confirming execution of conversion Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 131: ... D linear Operation details 1 Selecting zigzag stitching Enter the conversion mode Press zigzag Press 2 Setting the block for converting zigzag Using jogging move to the block to be converted to zigzag stitching In this case move to the arc section point between point B and point C Press Memo The block range can be confirmed easily when the Image screen is opened from the 2 screen Press from the 2...

Page 132: ...irection is Refer to section 7 Methods of creating sewing data 12 Zigzag stitching for details on the deflection width feed amount and creation direction Press 5 Confirming the converted data Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 133: ...s Fixed Stitch Length for this example Set the X Y enlargement rate reduction rate with the numeric keypad or up down arrow icons Center designation Jog center designation Pattern center Home position center Press Jog Center Designation for this example Press 3 Setting the center position In the jog mode move to the needle near the desired enlargement contraction center In this case move to point ...

Page 134: ... the desired center position press Memo If the desired center position is on the pattern data do not move using the arrow but just press 5 Confirming execution of conversion Press 6 Confirming the converted data Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 135: ...tance of multiple sewing Distance of offset Do not use expansion reduction but respectively to change these zigzag sewing multiple sewing offset sewing in the conversion mode if modify to do Example It is expanded like 3mm of B in the offset width when data A of multiple sewing of the 3mm width and expands 200 of X scale made by B data like the figure below A B Memo 3 Fixed stitch number stitch le...

Page 136: ...ical Origin Data Press Delete for this example Memo When Keep symmetrical original data is selected material stel level setting is not reflected to symmetrical data Method X Symmetrical Data Creation Y Symmetrical Data Creation XY Symmetrical Data Creation Press X Symmetrical Data Creation for this example Press 3 Confirming execution of conversion Quit the conversion mode Press to change to the S...

Page 137: ...tion Left Rotation Right Rotation Press Left Rotation for this example Angle Input the angle from the numeric keypad Input 45 for this example Center Designation Jog center designation Pattern center Home position center Press Jog Center Designation for this example Press 3 Setting the center position In the jog mode move to the needle near the desired center Press Memo The center point can be use...

Page 138: ...ing the center press Memo If the desired center position is on the pattern data do not move using the arrow but just press 5 Confirming execution of conversion Press 6 Confirming the converted data Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 139: ... details 1 Selecting offset Enter the conversion mode Press Offset Press 2 Selecting and confirming the changed offset Press or to select the offset to be changed The offset numbers No 1 2 3 are assigned in the created order In this case select the first offset data Press after select the data 3 Confirming the offset No Image screen Press on the screen displayed in step 2 The offset No will be exp...

Page 140: ...Press 5 Completing the first conversion Press to start the second conversion 6 Selecting and confirming the next offset Using the arrow icons select the offset to be changed Press after setting the data 7 Setting and executing the conversion method Select the direction In this case select right Left direction Right direction Input the distance Input 9mm for this example Press ...

Page 141: ...eting the second conversion Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data When is pressed the conversion executed last will be undone ...

Page 142: ...ation details 1 Selecting multiple stitching Enter the conversion mode Press Multiple Stitching Press 2 Selecting and confirming the multiple stitching to be changed If there are multiple settings press the arrow icons which appear when there are multiple settings and change the setting Press after changing the setting 3 Confirming on the image screen press on the screen displayed in step 2 Confir...

Page 143: ...se select the Multiple Stitching specifications Select the direction In this case select right Left direction Right direction Input the distance value In this case input 10 mm Input the number of times In this case input 3 times Press 6 Confirming execution of conversion Quit the conversion mode Press to change to the Saving mode screen Press to return to the Standard screen after saving the data ...

Page 144: ...correction Press Caution The work holder will move Take care when the needle is lowered etc 2 Selecting correction valid Press home position correction valid Home position correction invalid Home position correction valid 3 Determining the position of home position correction The value of the correction is set by pressing arrow keys The range that can be corrected is 12 7mm in both X and Y axes Pr...

Page 145: ... to set the home position correction Memo 3 Home return The home return moves to the corrected home position through the sensor home position once when the power supply is turned on Moreover tracks of the home return are different according to the combination of the setting of SHP Home position group of program mode and FKT Feed method group of program mode Please make the frame in consideration o...

Page 146: ...YD are provided in Area limit of the program mode Setting example Area size 300mm x 200mm Correction value X 10mm Y 10mm Setting change of area limit Default value Change value XL 1500 1500 XR 1500 1400 YU 1000 1000 YD 1000 900 Area of the sensor home position 300mm x 200mm Area of the corrected home position 290mm x 190mm Valid area Can t use area X 10 0mm Y 10 0mm 10 0mm 10 0mm YU YD XL XR ...

Page 147: ...ated settings Needle down angle setting Set file read Format mode System set file write Screen customize Advanced functions Version confirmation Combination mode Entering the function mode Press and on the Standard screen and open the Function Mode screen Function Mode screen ...

Page 148: ... data you would like to copy by pressing the corresponding numeric icon maximum 30 After that press to copy the data To select all the data press Memo Amount of datas which can be stored in the usb memory will be limited by capacity of the usb memory and also format type specification of the usb memory Therefore there is some cases where data can not be saved even if there is enough empty space Pl...

Page 149: ...nded to backup and perform optimization sometimes Clears the registration of the shortcut icon displayed on a standard screen Screen customize The icon arrangement on the screen can be customized to the simplified screen Please consult the sewing machine agent about details of the screen customize Here explains the setting of Simple 1 and 2 screen and Edit of Short cut Two kinds of simple screens ...

Page 150: ...umber that wants to be arranged to the short cut from the selection candidate group 3 After pressed when the selection candidate group is changed press the numeric key 9 in this example 4 Selects the number that wants to be arranged to the short cut from the selection candidate group Short cuts can be selected up to 20 When the selection is completed press The selection can be released by pressing...

Page 151: ...en this function is set to Valid the icons will be ignored even if pressed and the incorrect operation prevention mode will be entered Canceling method To cancel the incorrect operation prevention mode press any place on the panel for five or more seconds A beep will sound to indicate that the function has been canceled The touch key lock will be completely set to Invalid with this cancellation Ca...

Page 152: ...e erased DSG The Simple setting table DSK The multiplication data PGS The step file For detail operation reffer P 15 5 System setting file write The system setting files and step files are written backed up on an USB memory If various files are stored be careful not to overwrite new data on a file For detail operation reffer P 15 4 Advanced functions Advanced functions can be set by inputting a pa...

Page 153: ...gnal input it sews continuing individual data one after another In this example two stitching data is connected Specifying combination data 1 Enter the combination function to press the key on the function mode screen 2 Select place where data is set and then press the key Please stuff ahead sequentially and set the stitching data 3 Select the stitching data that wants to add to the combination an...

Page 154: ...nation data is displayed on the operation panel At that time the combination data was written into the memory 10 When sewing after this operation press the key It can not be sewn on this display Note If the key is pressed at this screen it cancels the data that was set in this mode 11 Press the key on the function mode screen and return to the standard screen 12 It can be confirmed in the standard...

Page 155: ...play changed without combination setting press the key without fail Note If the key is pressed at this screen it cancels the combination releasing 5 Press the key on the function mode screen and return to the standard screen 6 It returns to the standard screen It is release of the combination data setting completion The combination data name is not displayed The icon under the image area is change...

Page 156: ...ritten in the internal memory when you read the combination data from the USB memory when the same sewing data related to the combination data exists In this case the message of confirmation is displayed please operate carefully 5 The combination data has been read When pressing the key to do the sewing operation the standard screen will be returned as the above mentioned procedure Page 13 7 Note ...

Page 157: ...eted and shifted to the left one by one Stitching data No 800 in this example have been deleted Deletion operation end Insert 1 The place that wants to be inserted is selected on the combination mode screen 2 Press the key 3 Select the stitching data which you want to add to the combination and then press the key 4 The selected combination data will be inserted and shifted to the backward one by o...

Page 158: ... item Page 5 2 which shows the way of changing the internal memory in the USB memory 3 Press the key after selection 4 Press the key after displaying the confirmation message 5 Press the key it returns to the former screen 6 Press the key on the combination mode screen Note If the key is pressed at this screen it cancels the combination deleting Deletion operation end Select it ...

Page 159: ...the combination data have been deleted the message will be displayed at the point which is nonexistent sewing data and the sewing operation will stop As a countermeasure return the deleted data into the internal memory from the USB memory saved for backup or save it again after deleting the combination data if not required Internal memory Normal Improper Internal memory Because No 801 data does no...

Page 160: ...confirmation Be careful The sewing machine is ready for operation Home position encoder detector confirmation Be careful The sewing machine is ready for operation Input setting Custom input Output confirmation Custom output Entering the input output setting mode Press and on the Standard screen and open the Input Output Setting Mode screen Input Output Setting Mode screen ...

Page 161: ... output mode are available Press the mode changeover icon to change the screen 1 Status reference mode The current output status can be confirmed Indicates that the output signal is ON Indicates that the output signal is OFF 2 Test output mode The signal for which the icon is pressed will be output as a test Indicates that the output signal is ON Indicates that the output signal is OFF Memo Output...

Page 162: ...reful The sewing machine is ready for operation Input setting Custom input Password function 1 Input Customize Setting screen Press the physical input RAM I1 to I9 IA to IP to be customized The Function Section screen will open Box which setting is changed from initiall setting is displayed in revese 2 Function Selection screen Press the icons and select the signal type In this case SRT is selecte...

Page 163: ... case T is selected Refer to 4 Output signal setting table for details on the signal types To make detailed settings press the Details setting icon 3 Details Setting screen 1 Change the logic of the output signal Normal reversed Change the operation of the output signal Normal alternate The Details Setting screens 1 to 3 are available Press to change the screen 4 Details Setting screen 2 Set the c...

Page 164: ...14 5 5 Details Setting screen 3 Set the ON delay Valid Invalid delay time 0 to 6553 5ms Set the OFF delay Valid Invalid delay time 0 to 6553 5ms Press the to fix the setting The previous screen will open ...

Page 165: ... prohibited same from F2C to F8C OFC All clamp output cancel signal When OFC input is on OF1 to OF8 outputs are prohibited WC Wiper output cancel signal When WC input is on W output is prohibited TC Trimmer output cancel signal When TC input is on Thread trimmer sequence output T L and W is prohibited S6 Thread trimming protection signal When S6 input is on while machine is driving the machine is ...

Page 166: ...dates teaching input icon When INK is on teaching input icon becomes invalid MNK Signal that invalidates teaching modification icon When MNK is on teaching modification icon becomes invalid CNK Signal that invalidates teaching conversion icon When CNK is on teaching conversion icon becomes invalid PNK Signal that invalidates program mode icon When PNK is on program mode icon becomes invalid NNK Si...

Page 167: ...d up signal Speed dial value is increased 1 SPD Speed down signal Speed dial value is decreased 1 CK1 Cassette jig sensor 1 signal CK2 Cassette jig sensor 2 signal When CK1 and CK2 inputs is on OF1 output turn on CK1 and CK2 is effective when Cassette jig function ON OFF CHK and Cassette jig sensor ON OFF CSN has been sets to ON ...

Page 168: ...ng pattern operation is finished END output is turned on When the next sewing is started END output is turned off DCS Halt code output When the halt code data USTP DSTP is read while sewing DCS output is turned on When the machine restarts DCS output is turned off DST Halt in progress output When the machine is on halt state DST output is turned on When the machine restarts DST output is turned of...

Page 169: ... to 16 Program mode list 1 Setting methods Entering the program mode Press and on the Standard panel and open the Program Mode panel Program Mode panel This panel is used to select the program mode There are several mode selection pages Press the icons to change the page ...

Page 170: ...n the icon for the function to be set is pressed the Setting Value Change panel will open In this example STF is pressed 3 Chaning setting value After changing setting value selecting status icon Here pressing ST press to confirm setting MEMO To show all explanation of these status icon press 4 Checking function setting change Return Setting selection window After check setting value press ...

Page 171: ...ch list icons are selectable and setting value can be changed again from this screen To initiallize all settings press INIT ALL To initialize only selected items press the frame of the explanation frame will be displayed in reverse then press SELECT INIT MEMO Type of setting There are few types of setting One is status selection type like described above Other is ON OFF setting type or numeral set...

Page 172: ...the function mode Press and on the Standard screen and open the Function Mode screen 2 Function mode screen Press 3 Writing setting file Press then press 4 Naming setting file Insert the USB memory to the connector Name the setting file by character buttons then press Setting file will be preserved into the USER_system folder in the USB memory Please note if the same name is exist it is overwritte...

Page 173: ...ing setting file Insert USB memory where the sewing data is preserved to the connector Press then press 4 Selecting setting file Select setting file by using up and down arrow then press MEMO Reading is proceeded by overwrite mode Original setting data will be erased When message like as Please turn the power supply off is displayed follow the instruction ...

Page 174: ...g is set effective the first stitch will start by super slow speed SLP Super slow start speed rpm 25 100 Sets Super slow start speed 3 Clamp Function Unit Setting range Specification The repeat sewing operation is set OF The normal stitching operation is entered Repeat sewing RP1 RP8 is invalidated RPT Repeat sewing ON OFF ON The repeat sewing RP1 RP8 is validated RP1 The repeat sewing operation i...

Page 175: ...rmal operation two pedals is effective ON 1 pedal action is valid When start switch is pressed clamp is lowered and sewing is started automatically 1PD Valid or invalid 1 pedal action PD2 1 pedal operation of 03BT specification becomes effective 1T Start delay setting for 1 pedal action ms 0 5000 Waiting time between clamp down and start sewing is set 1A Clamp 1 of output on delay setting ms 0 100...

Page 176: ...f clamp 1 8 Divisions of clamp OFB is validated when set to NO Number of outputs clamp from PR1 OF1 to PR8 OF8 can be set Sewing is possible when all selected number of outputs clamp are ON The The divisions of clamp OFB is validated when set to NO OF The clamps are not synchronized CF Clamp synchronize ON OFF setting ON The clamps are synchronized For details see the timing chart F21N Number of v...

Page 177: ...the cassette jig sensor is not detected during sewing the machine is stopped automatic 1ST Do not use 100 ms 0 100 Do not use 4 Area limit When the value of the sewing area limit is changed or the limit setting is deactivated note the collision and take care safely Also when using it outside the range where the mechanism can be operated it can not assume the responsibility for all problems caused ...

Page 178: ...range Specification Sets Valid invalid of the needle thread breaking sensor OF The needle thread breaking sensor is ineffective S1 Needle thread breaking sensor ON OFF ON The needle thread breaking sensor is effective S2 The number of ignore stitches at the beginning of sewing stitches 0 15 The number of ignore stitches at the beginning of sewing is set S3 Invalid stitches of the stitch in progres...

Page 179: ...t power on HPS Setting for the home returning operation when the clamp rises at power on ON Home returning operation is prohibited when the clamp is up at power on Home return prohibition when needle is not the UP position OF When needle is deviated from the up position the it is automatically moved to up position and home positioning is executed NNU Home positioning prohibition when needle is not...

Page 180: ...tch is turned ON again Sets the operation after HALT switch is turned on Please turn off the power after the setting change and restart again Restarting is possible after the sewing machine is stopped by the foot switch STP Operation of power supply after HALT switch is turned on and off TURN OFF THE POWER PD Same behavior as emergency stop switch please turn off the power and restart again Sets t...

Page 181: ... The current value of the UP counter can not be modified Sets prohibition of DOWN counter current value OF The current value of the DOWN counter can be modified DCC Prohibition of DOWN counter current value correction ON The current value of the DOWN counter can not be modified Setting for restart sewing by UP counter completion OF Even when the count value of the UP counter reaches the set value ...

Page 182: ...data in the teaching mode ON Synchronizes presser foot data in the teaching mode DPA Period between end of PF down and start needle motion axis SEWING 1 9999 Period between end of PF down motion and start needle motion axis Automatic sewing DPX Period between end of presser foot motion and start XY axis JOG 1 9999 Sets period time between end of presser foot motion and start XY axis JOG DZX Period...

Page 183: ...ckness can be selected Set value according to the sewing material thickness The number in the indicates the approximate thickness L Standard setting L 0 3mm M Thick material setting M 3 6mm THI Cloth thickness selection H Thick material setting H 6 8mm TL Setting value when cloth thickness L is selected 1 100 SET value is applied when material THICKNESS SELECTION THI L It limits maximum sewing spe...

Page 184: ... mode ON The value of the setting TPH is valid LH Setting of length of continuous feed sew in maximum 0 1 mm 1 200 The maximum stitch range can be specified for continuous feed sew Sets ON OFF for maximum sewing speed of continuous feeding become the setting HIGH This setting is validated when the FED setting is S OF Continuous feeding max speed not become HIGH set value FSH Sets ON OFF for max sp...

Page 185: ... is not executed effective when STN DN Sets ON OFF of thread tension release output at presser foot up OF Thread tension release output is not continued LSP Sets ON OFF of thread tension release output at presser foot up ON Thread tension release output is continued Thread tension release output L timing can be set Please refer to timing chart for details L1 Thread tension release is begun at LRS ...

Page 186: ...rned ON again JGM JOG icon function setting HA The JOG or icon is turned ON until XY table reached at high speed The XY table will automatically move to the end point or start point If the icon is turned OFF before the high speed is reached the operation will stop immediately During movement the operation will stop if either of the JOG icons is turned ON again The operation valid invalid of the JO...

Page 187: ... deg 0 XE8 setting value Sets the timing to start movement S8 of X axis table during sewing machine rotation The setting indicates the angle from the down position This setting is validated when the FED setting is ID XE8 Setting for feed end angle of X axis table deg XS8 setting value 356 Sets the timing to end movement E8 of X axis table during sewing machine rotation The setting indicates the an...

Page 188: ... of serial communication 2 Please turn off the power after the setting change and restart again Sets valid invalid of milling function Please turn off the power after the setting change and restart again OF XY table is operated with normal mode MIL Milling mode ON OFF TURN OFF THE POWER ON XY table is operated with milling mode The movement speed of XY table is changed by speed dial value on stand...

Page 189: ...ection by serial communication 1 PT1 Sewing pattern data selection by serial communication 1 TURN OFF THE POWER ON Sets effective sewing pattern data selection by serial communication 1 This function is valid when SC1 ON It can switch to another sewing pattern at home position only However when M2H HP2 it can switch to another sewing pattern at second home position Sets effective ineffective sewin...

Page 190: ...data selection by serial communication is effective the selected sewing pattern data is released after sewing machine rotation Please select the sewing pattern data by serial communication again This function is valid when SC1 and PT1 ON or SC2 and PT2 ON Sets the unit of the time from stop by the ASRT code during sewing machine rotation to sewing again 1000 The unit of the time that is stopped by...

Page 191: ...supplied to the SOL substrate Check CON C or CON N connection Exchange fuse on SOL substrate E 015 SOL substrate air valve overcurrent error Output terminal and 24V terminal of CON M is short circuited There is a trouble at electromagnetic valve etc which is connected with CON M Total output current of the CON M is over rating value Check output wiring from CON M and remove short circuited point E...

Page 192: ...r has not been firmly inserted The signal from the main motor encoder has been disconnected Check insertion of the connector Check the DN signal by using IN OUT setting mode E 041 Main motor encoder error The connector of the main motor has not been firmly inserted The signal from the main motor encoder has been disconnected Check insertion of the connector Check the A B phase signal by using IN O...

Page 193: ...sconnected inside of control box Check the wiring of the PF motor E 072 Power supply voltage decrease error Power supply voltage is too low than the power supply specification Check power supply voltage E 075 TE substrate communication error CON2 of the SOL substrate or CON1 of the TE substrate is not inserted firmly Communication cable of the TE substrate is disconnected Insert connecters CON2 of...

Page 194: ... START SIGNAL AND JOG ICON IS INEFFECTIVE PRESS JOG ICON M 027 NEEDLE UP POSITION DETECTION WARNING THE MAIN SHAFT WILL ROTATE TO DETECT UP POSITION ATTENTION BEING CAUGHT IN THE MACHINE M 028 TERMINATION PROCESS COMPLETE SEE YOU AGAIN WAIT UNTIL THE LED OF THE CONTROL BOX IS COMPLETELY OFF THEN POWER THE SWITCH ON AGAIN M 029 SETTING WILL NOT CHANGE ARE YOU SURE Yes ENTER ICON No X ICON M 030 STI...

Page 195: ...HE PATTERN DATA M 082 ILLEGAL SETTING PLEASE INPUT A CORRECT VALUE M 083 TRIM CODE CAN T BE INPUTTED NOR ADDED TRIM CODE CAN NOT BE ADDED JUST AFTER NEEDLE DOWN STOP CODE M 084 DSTP CODE CAN NOT BE INPUTTED NOR ADDED NEEDLE DOWN STOP CODE CAN NOT BE ADDED JUST BEFORE TRIM CODE M 085 CLAMP POSITION HAS DEVIATED FROM INPUT COORDINATES PLEASE RETURN TO HOME POSITION M 086 CLAMP POSITION HAS DEVIATED ...

Page 196: ...ALT SWITCH CABLE M 162 ILLEGAL NUMBER WAS SET PLEASE SETTING AGAIN M 164 NOT G DATA PLEASE SPECIFY THE G DATA M 165 NOT G DATA PLEASE SPECIFY THE G DATA M 180 Cassette jig sensor is not detected M 188 USB MEDIUM IS NOT CONNECTED PLEASE CONNECT USB MEDIUM M 189 CAN NOT BE SAVED INTO USB MEDIUM PATTERN DATA THAT WAS CREATED BY A FORMER SERIES CAN NOT BE SAVED M 190 USB MEDIUM DEFECT PLEASE CHANGE US...

Page 197: ...N PLEASE ADJUST UP POSITION SENSOR OR U8 SETTING M 247 TRIMMING OUTPUT WAS CANCELED PLEASE ADJUST TRIMMING START TIME ANGLE TRS M 248 TENSION RELEASE OUTPUT WAS CANCELED PLEASE ADJUST TENSION RELEASE START TIME ANGLE LRS M 274 CAN NOT USE COMBINATIONAL FUNCTION DISABLE THE FUNCTION OF PATTERN SELECTION BY USING OF EXTERNAL SIGNAL M 275 CAN NOT READ BECAUSE THE COMBINATION IS BEING USED PLEASE ENTE...

Page 198: ...ASE RE TURN ON THE POWER AFTER POWER LED GREEN OF THE CONTROL BOX IS TURNED OFF M 302 WRITING MODEL AND LANGUAGE SETTING PLEASE INPUT AGAIN M 305 INITIALIZES SET VALUE ARE YOU SURE Yes ENTER ICON ALL SETTINGS ARE INITIALIZED No X ICON M 306 USER FOLDER DOES NOT EXIST IN THE USB MEDIUM USER FOLDER CREATION OK Yes ENTER ICON No X ICON M 307 USER FOLDER DOES NOT EXIST IN THE USB MEDIUM PLEASE CREATE ...

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Page 201: ...FACTORY AUTOMATION SYSTEM TOKYO BLDG 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan FAX 81 3 3218 6821 New publication effective SEPTEMBER 2013 Specifications subject to change without notice ...