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2. INSTALLATION 

CAUTION

 

(1) Please have some specialists, who have enough experience for the sewing machine installations, 

install the sewing machine. 

(2)  Please have a Qualified Electrician perform necessary electric wiring. 

(3)  Please do not operate until the sewing machine is repaired when any damage or fault is found on the 

sewing machine at the installation.   

(4)  Please do not refurbish the sewing machine. 

 

2-1. Installation of the foot switch   

Connect the foot switch to the connector CON H. 

The foot switch is enclosed in the accessory box. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2. Connection of the air tube 

  Insert the one end of the air tube (8mm Diameter) into the intake air fitting of the filter regulator (No.1) 

then, join the other end of the air tube with the suitable air coupling to be adopted with the air supply 

source provided in your factory. One of the air couplings (No.2) is enclosed in the accessory box. 

 

 

 

 

 

 

 

 

 

<2> 

<1> 

<1>: Intake air fitting 

<2>: Air coupling 

CON A : Operation panel 

CON B : Power supply 

CON C : Various solenoid DC power

CON D : Spindle motor 

CON E: Various solenoid 

CON F : Spindle encoder 

CON G : X-Y spindle encoder 

CON H : Foot switch 

CON J : X-Y spindle stepping motor 

CON K : P-F spindle stepping motor 

CON A 

 

CON E 

 

CON F 

 

CON G 

 

CON H 

 

CON J 

CON B 

 

CON C 

 

CON D 

 

CON K 

 

Summary of Contents for PLK-G4030R

Page 1: ...INDUSTRIAL SEWING MACHINE MODEL PLK G4030R PLK G6030R TECHNICAL MANUAL SEWING MACHINE HEAD BASIC A180E735P01 ...

Page 2: ...to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety CAUTION INDICATIONS No Caution indication Description 1 Precaution for sewing machine operation Indicates that removing the safety and operating the sewing machine for some other purposes with power on are prohibited Please do not operate the sewing ma...

Page 3: ... corrosive gas 7 In the place where the fluctuation in the power voltage of 10 or more than 10 or the power voltage of 10 or less than 10 of the fixed power voltage 8 In the place where the power source cannot supply enough voltage to keep the motor running 9 In the place filled with strong electric noises such as high frequency welders INSTALLATION 1 Please have some specialists who have enough e...

Page 4: ...ouch the operating parts during sewing operation 9 It is very dangerous to operate the sewing machine without safety guards eye guards belt covers link covers finger guards or the others Please make sure to operate the sewing machine with safety guards 10 Please make sure to turn the power switch off when stopping the sewing machine temporarily ADJUSTMENT 1 Please make sure to turn the power switc...

Page 5: ...lation of the electric cables 2 2 Connection of the air tube 2 3 Installation of the thread stand 2 4 Installation of the eye guard 2 5 Installation of the spindle motor 2 2 3 3 4 3 LUBRICATION 4 3 1 Filling the oil tank 3 2 Oiling 5 5 4 INITIAL SETTING OF THE CONTROL BOX 5 ...

Page 6: ...30R G6030R electronic pattern sewing machine consists of the following main parts 1 Sewing machine head 2 Main shaft motor 3 Halt switch 4 Control box 5 Operation panel 6 Work holder foot switch 7 Start foot switch 8 Thread stand 1 2 3 4 5 6 7 8 ...

Page 7: ...osed in the accessory box 2 2 Connection of the air tube Insert the one end of the air tube 8mm Diameter into the intake air fitting of the filter regulator No 1 then join the other end of the air tube with the suitable air coupling to be adopted with the air supply source provided in your factory One of the air couplings No 2 is enclosed in the accessory box 2 1 1 Intake air fitting 2 Air couplin...

Page 8: ...en mount the screws No 3 to the flat place of the sewing machine with the open guard 2 Return the open guard to the initial position then tighten the screws No 2 1 Upper column pipe 2 Lower column pipe 3 Spool stand base two stand bases 4 Spool mat two mats 5 Spool holder two holders 6 Spool shaft two shafts 7 Spring washer two washers 8 Nut four nuts 9 Thread hunger 10 Spool holder 11 Column join...

Page 9: ...the gauge No 5 in between the needle bar and the needle plate Use the part of R side 52 6mm on the gauge 5 Be careful not to make the motor turn and fit the coupling to the upper shaft and then tighten the bolt A No 6 first and the bolt B No 7 second 1 Spindle motor 2 Motor mark 3 Pin 4 Coupling 5 Gauge 6 Bolt A 7 Bolt B 8 Pulley 3 LUBRICATION CAUTION 1 Please make sure to turn power switch off be...

Page 10: ...h the oil over level mark No 7 of the oil tank 3 2 Oiling Put some oil to the red marked oil holes No 8 11 4 Initial setting of the control box When using the sewing machine for the first time the model and the language of the sewing machine in use have to be set Refer to the instructions in the paragraph 6 Initial Setting of System Model language Setting in the CONTROL UNIT technical manual 2 5 8...

Page 11: ...MEMO ...

Page 12: ...Printed in Japan ...

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