Mitsubishi Electric UBC75, Installation, Operation & Maintenance Manual

Page 1: ...Mitsubishi Electric Power Products Inc UBC75 Battery Cabinet Installation Operation Maintenance Manual Built for Mitsubishi Electric Power Products Inc by ...

Page 2: ...5 30 2014 2 755 00052 M R01 ...

Page 3: ...wer Products Inc for use in conjunction with equipment provided by C C Power Inc Unauthorized reproduction in whole or in part without written permission of C C Power Inc is prohibited Copyright 2014 C C Power Inc All rights reserved C C Power Inc 395 Mission Street Carol Stream IL 60188 www ccpower com Technical Support Phone 630 617 9022 Email support ccpower com ...

Page 4: ...5 30 2014 4 755 00052 M R01 ...

Page 5: ...ries 12 6 2 System Grounding 12 6 3 DC Output 12 6 4 General Specifications 12 7 Installation 14 7 1 Preparation 14 7 1 1 Equipment Inspection 14 7 1 2 Necessary Equipment and Tools 14 7 1 3 Installation Safety Precautions 14 7 2 Installation Steps 15 7 2 1 Equipment Location 15 7 2 2 Equipment Mounting 15 7 2 3 Equipment Grounding 15 7 2 4 Final Assembly of Battery Cabinet System If Necessary 16 ...

Page 6: ...ce of the system 1 1 MANUAL SYMBOLS Warning Indicates information provided to protect the user against personal injury and or safety hazards Caution Indicates information provided to protect the user against safety hazards and or possible equipment damage Important Indicates information provided as an installation or operating instruction or tip as well as general important installation and system...

Page 7: ... cabinet system is Hi Pot tested to UL standards at our facility prior to shipment Sales support for future equipment needs or upgrades is provided by our regional sales staff and qualified representatives All technical questions and service issues should be directed to our main office by dialing the number listed below This is a 24 hour 7 day service number After normal working hours please leave...

Page 8: ... to install or service this equipment System installation and maintenance should always be performed with heavily insulated tools It is also recommended to wear rubber gloves boots and use insulating mats to stand on when working on this equipment Always wear eye protection when installing or maintaining batteries and or power equipment Battery cabinet systems are extremely heavy Use a minimum of ...

Page 9: ...emoved prior to installing or servicing this system Do not open or mutilate batteries Opened or severely damaged batteries can release toxic electrolyte which is harmful to the skin and eyes Never lay loose cables metal parts or tools on top of batteries Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room ...

Page 10: ...icable notations on the delivery receipt before signing and file a damage report with the carrier 4 3 CONCEALED DAMAGE Within 3 to 30 days of receipt depending on courier unpack the system and check for any concealed damage Check the materials received against the detailed packing list to verify the quantity and the condition as complete and satisfactory Note any damage to the internal packaging t...

Page 11: ...C power fails the batteries will discharge in order to provide the necessary backup power to the load It is the responsibility of the customer to make sure the batteries are not discharged below manufactures recommendations After any battery discharge has occurred the batteries should be recharged as soon as possible Batteries will be damaged if not properly recharged right away See the UPS manual...

Page 12: ...s 6 AWG 201 300 amps 4 AWG 301 400 amps 3 AWG 401 500 amps 2 AWG 501 600 amps 1 AWG 6 3 DC OUTPUT Please refer to system drawings for model specific information Voltage 12 480 VDC Nominal Circuit Breaker UL Listed 600 VDC rated See system drawings for details Fuse Type Gould Type 4 A50P for 384VDC Nominal bus or less Gould Type 4 A70P for 480VDC Nominal bus or less Gould Type HSJ Wire Size and Typ...

Page 13: ...earance around the equipment should be as suggested by NEC and or all applicable national and local codes Under certain conditions batteries can vent potentially explosive gas hydrogen Never enclose batteries or battery cabinets in a sealed room Batteries should be stored no longer than three months at 25 C 77 F or lower before recharging Exceeding the recommended ambient storage temperature may c...

Page 14: ...tment of hand tools o Digital voltmeter 7 1 3 INSTALLATION SAFETY PRECAUTIONS Before proceeding with system installation be sure to review and understand all of the SAFETY PRECAUTIONS in this manual DC VOLTAGE WARNING Hazardous DC voltages are present in the system This hazard will always be present in a battery system including when it is offline Accidental short circuit of the positive and negat...

Page 15: ...ill holes for the mounting hardware that will be used 4 Move the cabinet back into place align the holes and tighten the hardware 7 2 3 EQUIPMENT GROUNDING Terminate a cabinet ground wire from the main building ground source to the supplied 6 300MCM mechanical lug located on the breaker pan See section 6 2 for sizing recommendations Wire should be sized per NEC and or all applicable national and l...

Page 16: ...unt meet the assembly requirements For safety reasons the following installation sequence must be followed without deviation 4 Install all the batteries required by the system and secure all battery hold downs if any are required by the Battery Cabinet Model being assembled Safety Note Batteries are very heavy Use appropriate lifting equipment to raise the batteries to the proper height to insert ...

Page 17: ...les from the UPS or charger source to the battery cabinet output The battery cabinet output connection point will vary depending on the cabinet configuration The main output connection point may be directly to the circuit breaker to the fuse block or to a terminal block or bus bars Review the supplied cabinet drawing for information on the battery cabinet output All cables should be sized per NEC ...

Page 18: ...ce Make sure new battery is installed properly regarding polarity orientation Use the supplied wiring drawing found inside the battery cabinet door to verify the cabinet wiring 10 Reconnect the cables to battery and make sure the connections are properly torqued Before proceeding with system maintenance be sure to review and understand all of the SAFETY PRECAUTIONS in this manual Verify that the o...

Page 19: ...ect any removed string jumpers and make sure the connections are properly torqued 12 Check the battery string voltage at input side of the circuit breaker 13 Reconnect the UPS to the battery string by turning on closing the circuit breaker in the battery cabinet ...

Page 20: ... INTERTEK ETL FILE NO 3044570 001 3 HEAVY GAUGE WELDED STEEL CONSTRUCTION 4 INTERIOR EXTERIOR FINISH IS MITSUBISHI BEIGE MUNSELL 5Y7 1 POWDER COAT OVEN BAKED FOR CHIP CORROSION RESISTANT FINISH 5 FOR EASE OF CONDUIT INSTALLATION A 16 GAUGE CONDUIT KNOCKOUT PLATE IS PROVIDED TO REPLACE A 10 GAUGE KNOCKOUT IN THE BATTERY CABINET 1 8 x8 COVER PLATES 6 BATTERIES CAN BE ACCESSED FROM THE FRONT OF THE C...

Page 21: ...3 21 630 LBS UBC75 40U750 KVAFF 4 28 840 LBS UBC75 40U750 KVAFF 5 36 050 LBS UBC75 40U750 KVAFF 6 43 260 LBS TYPICAL BREAKER SIZING 9800 SERIES UPS SIZE 100 KVA 150 KVA 225 KVA 300 KVA 375 KVA 500 KVA 750 KVA 9900 SERIES UPS SIZE 80 KVA 100 KVA 150 KVA 225 KVA 300 KVA 500 KVA 750 KVA 1050 KVA BREAKER SIZE AMPS 200A 225A 350A 500A 350A 400A 450A 600A 600A 600A BREAKER TIE CABLE 1 1 1 1 0 1 4 0 2 1 ...

Page 22: ...UBC75 BATTERY CABINET 5 30 2014 22 755 00052 M R01 ...

Page 23: ...es injury to person or property or any other incidental or consequential loss is available This LIMITED WARRANTY shall not be deemed to have failed of its essential purpose so long as C C Power Inc is willing and able to repair or replace defective parts in the manner prescribed in this LIMITED WARRANTY Certain integrated products which are not manufactured by C C Power will be warranted by the ap...

Page 24: ...C C Power Inc 395 Mission Street Carol Stream IL 60188 Phone 630 617 9022 www ccpower com ...