-
164
-
Work procedure
1. Select the suspension bolt locations and the pipe hole location.
(1) Use enclosed paper pattern as a reference, and
drill the holes for the suspension bolts and pipe.
※
Decide the locations based on direct measurements.
(2) Once the locations are properly placed, the paper
pattern can be removed.
2. Install the suspension bolts in place.
3. Fix with 4 suspension bolts, which can endure load of 500N.
4. Check the measurements given at the right
figure for the length of the suspension bolts.
PFA012D618
Paper pattern
Ceiling
Suspension bolt
Bracket
Pipe
Remove
Cut
25 mm or mor
e
45 mm or less
Hanging plate
Air supply
<
When installed against a ceiling material,
>
※
Please fasten firmly with double nuts.
Hanging plate
Unit
Suspension bolt
Ceiling surface
Washer
(accessory)
※
Double nuts
<
No ceiling material to install against,
>
Hanging plate
Unit
Suspension bolt
Nut
Washer
(accessory)
※
Double nuts
Fasten
at the
front
end of
an
elon-
gated
hole.
Hanging plate
Screw for
hanging
plate (M4)
Fixing bolts
(M8)
0~3mm
0~3mm
(For left-side drain
connection, give the
reverse slope.)
Drain
socket
Heat insulation material
Drain hose (accessory) VP-20
(prepare on site)
Clamp (accessory)
To be a descending
angle
No bumps
No traps
Not to be in water
Drain hose
Lowest point
Hose clamp
It can be attached
from both inside and
outside the unit.
10mm
Chain
Chain
Chain
Fix with screws
Strap (Accessory)
Pipe cover (Accessory)
The thickness of insulation should be 20mm or more.
(downwards)
(horizontal)
the position of the louver
2•4•6•8
1
10
3•5•7•9
Lower
position
Movable
range
Upper
position
⑧
Wiring-out position and wiring connection
The pipe can be connected from three different directions. (back, reight, top)
⑤
Installation of indoor unit
5. Fasten the hanging plate onto the suspension bolts.
6. Install the unit to the hanging plate.
(1) Slide the unit in from front side to get it
hanged on the hanging plate with the bolts.
(2) Fasten the four fixing bolts (M8: 2
each on the left and right sides) firmly.
(3) Fasten the two screws (M4: 1 each on
the left and right sides).
WARNINIG
: Hang a side panel on from the
panel side to the rear side and
then fasten it securely onto
the indoor unit with screws.
※
To ensure smooth drain flow, install the unit with
a descending slope toward the drain outlet.
CAUTION
: Do not give the reversed slope, which may cause water leaks.
⑥
Refrigerant pipe
Pipe diameter
Tightening torque N·m
ø 6.35
ø 9.52
ø 12.7
ø 15.88
ø 19.05
14 to 18
34 to 42
49 to 61
68 to 82
100 to 120
Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
・
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
・
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no
harmful substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt
or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
※
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the
nut with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
※
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly.
In addition, do not twist and crush the pipes.
※
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner
and giving torque to the nut with another spanner in order to avoid unexpected
stress to the copper pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material
after a gas leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
※
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Caution
Electrical installation work must be performed according to the installation
manual by an electrical installation service provider qualified by a power
provider of the country, and be executed according to the technical stan-
dards and other regulations applicable to electrical installation in the coun-
try.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the
cord securely in order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may
cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for
electrical wiring work.
1. Remove a lid of the electrical box (2 screws).
2. Hold each wiring inside the unit and connect to a terminal block surely.
3. Fix the wiring by clamps.
4. Install the removed parts back to original place.
⑦
Drain pipe
Work procedure
1. Insert drain hose completely to the
base, and tighten the drain hose clamp
securely. ( adhesive must not be used.)
※
When plumbing on the left side, move the
rubber plug and the cylindrical insulating
materials by the pipe connecting hole on
the left side of the unit to the right side.
Beware of a possible outflow of water that may
occur upon removal of a drain plug.
2. Fix the drain hose at the lowest point with
a hose clamp supplied as an accessory.
※
Give a drain hose a gradient of 10mm
as illustrated in the right drawing by
laying it without leaving a slack.
Take head of electrical cables so that
they may not run beneath the drain hose.
A drain hose must be clamped down with a hose clamp.
There is a possibility that drain water overflows.
3. Connect VP-20(prepare on site) to drain hose. (adhesive must not be used.)
※
Use commercially available rigid PVC general pipe VP-20 for drain pipe.
4. Do not to make the up-down bending and trap in the mid-way while assum-
ing that the drain pipes is downhill. (more than 1/100)
Never set up air vent.
5. Insulate the drain pipe.
Insulate the drain hose clamp with the heat insulation supplied as accessories.
When the unit is installed in a humid place, consider precautions against
dew condensation such as heat insulation for the drain pipe.
Drain test
After installation of drain pipe, make sure that drain system work in good
condition and no water leakage from joint and drain pan.
Do drain test even if installation of heating season.
⑩
Check list after installation
Check if
Expected trouble
Check
The indoor and outdoor units are fixed securely? Falling, vibration, noise
Inspection for leakage is done?
Insufficient capacity
Insulation work is properly done?
Water leakage
Water is drained properly?
Water leakage
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Earth wiring is connected properly?
Electric shock
Cable size comply with specified size?
PCB burnt out, not working at all
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
Check the following items after all installation work completed.
⑪
How to set the airflow direction
It is possible to change the movable range of the louver on the air outlet from
the wired remote controller. Once the top and bottom position is set, the louver
will swing within the range between the top and the bottom when swing
operation is chosen. It is also possible to apply different setting to each louver.
1. Stop the air conditioner and press SET button and
LOUVER button simultaneously for three seconds or
more.
The following is displayed if the number of the indoor units
connected to the remote controller is one. Go to step 4.
The following is displayed if the number of the indoor units
connected to the remote controller are more than one.
2. Press or button.(selection of indoor unit) Select the indoor unit of which the louver is set.
3. Press SET button.(determination of indoor unit) Selected indoor unit is fixed.
4. Press or button.(selection of louver No.) Select the louver No. to be set
according to the right figure.
5. Press SET button.(Determination of louver No.)
The louver No. to be set is confirmed and the display shows the upper
limit of the movable range.
6. Press or button.(selection of upper limit position)
Select the upper limit of louver movable range.
“position 1” is the most horizontal, and “position 6” is the most downward.
“position --” is to return to the factory setting.
If you need to change the setting to the default
setting, use “position --”.
7. Press SET button.(Fixing of the upper limit position)
The upper limit position is fixed and the setting position is displayed for
two seconds. Then proceed to lower limit position selection display.
8. Press or button.(Selection of lower limit position)
Select the lower limit position of louver.
“position 1” is the most horizontal, and “position 6 ”is the most downwards.
“position --” is to return to the factory setting. If you need to change
the setting to the default setting, use “position --”.
9. Press SET button.(Fixing of the lower limit position)
Upper limit position and lower limit position are fixed, and the set
positions are displayed for two seconds, then setting is completed.
•
After the setting is completed, the louver which was
set moves from the original position to the lower
limit position, and goes back to the original position
again. (This operation is not performed if the indoor
unit and/or indoor unit fan is in operation.)
10.Press button.
Louver adjusting mode ends and returns to the original display.
When plural remote controllers are connected, louver setting operation
cannot be set by slave remote controller.
“
”
“
”
“
”
“
”
[EXAMPLE]
“
” (displayed for two seconds)
“
”
“
”
[EXAMPLE] If No.1 louver is selected,
“
”
k
current upper limit position
“
” (the most horizotal)
“
”
“
”
“
”
“
”
“
” (the most downwards)
“
” (return to the default setting)
[EXAMPLE]
“
”
“
”
“
”
“
”
(the most horizontal)
(the most downwards)
(return to the default setting)
[EXAMPLE]
(shows current setting)
(displayed for two seconds)
Caution
If the upper limit position number and the lower limit position number are set to the same
position, the louver is fixed at that position auto swing does not funtion.
ATTENTION
If you press RESET button during settings, the display will return to previous display.If you press
button during settings, the mode will be ended and return to original display, and the settings that have not been
completed will become invalid.
[EXAMPLE]
“
”
“
”
“
”
”
“
[Example]
(displayed for two seconds)
The drain pipes may face out towards the back to the left, or to the right side.
Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods
,
etc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the
other harmful and
inflammable gas is generated. Toxic gas would flow into the room and
it would cause serious damage to user’s health and safety (some poisoning or deficiency
of oxygen). In addition, it may cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the
indoor unit and the end of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
⑥
Refrigerant pipe (continued)
When the pipe is routed through the back.
If the bracket is removed, piping work will become easy.
※
After piping, reinstall the removed bracket.
When the pipe is routed through the back.
Cut the removed top cover, and install to
the rear panel instead of rear cover.
⑨
Attaching the air return grille
The air return grille must be attached when electrical cabling work is completed.
1. Fix the chains tied to the air return
grille onto the indoor unit with
screws supplied as accessories (4
pieces).
2. Close the air return grille.
This completes the unit installtion
work.
Single split (PAC) series
VRF(KX) series
L
N
X
Y
A
B
Power cable
Earth
Signal cable for
remote controller
Signal cable
Signal line
(shielded cord)
Indoor power
source line
Remote controller
line
Power source side
terminal block
Signal side
terminal block
Earth
Wiring clamp
1
2
3
X
Y
Interconnecting wiring
Earth
Signal cable for
remote controller
Remote controller line
Wiring between indoor
and outdoor unit
Power source side
terminal block
Signal side
terminal block
Earth
Wiring clamp
Summary of Contents for 112KXE6
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