background image

-

30 

-

F

• Be sure to 

confirm

 no operation 

problem

 on the 

equipmen

t after 

comple

ting the installation. If unusual

• Be sure to explain the operating 

methods

 as well as the 

maintenance

 

methods

 of this 

equipment

 to the 

• Be sure to keep the installation 

manual

 together with user’s 

manual

 at a place where it is easily accessi-

ble to the user any time. Moreove

r

, ask the user to hand the manuals to a new use

r

, whenever required.

•  During pump down work, be sure to stop the compressor before closing ser-

If the connecting pipes are removed when the compressor is in operation and service valves are

open, air can be sucked into the refrigerant circuit which can cause anomalous high pressure result-

•  In the event of refrigerant leakage during installation, be sure to ventilate the 

•  Electrical work must be carried out by the qualified electrician, strictly in ac-

• Make sure that earth leakage breaker and circuit breaker of appropriate ca-

Circuit breaker should be able to disconnect all poles under over current. Absence of appropriate

• Be sure to switch off the power source in the event of installation, mainte-

If the power source is not switched off, there is a risk of electric shock, unit failure or personal injury.

• Be sure to tighten the cables securely in terminal block and relieve the ca-

re.

• Do not process, splice or modify the power cable, or share the socket with

Improper power cable or power plug can cause fire or electric shock due to poor connection, insuf-

• Do not perform any change in protective device or its setup condition yourself.
•  Be sure to clamp the cables properly so that they do not touch any internal 

Improper installation can cause electric shock or fire due to intrusion of dust or water.

• Be sure to use the prescribed power and connecting cables for electrical work.
•  This appliance must be connected to main power source by means of a cir-

cuit breaker or switch with a contact separation of at least 3mm.
When plugging this unit, a plug conforming to the standard IEC60884-1 must be

•  Be sure to connect the power source cable with power source properly. 

Improper connection can cause intrusion of dust or water resulting in electric shock or fire.

• There is any obstacle which can prevent smooth air circulation from inlet and outlet side of the unit.
• Chemical substances like ammonia (organic fertilizer), calcium chloride  (snow melting agent) and 

omponents, unit malfunction and fire.

Aluminium fin temperature is high during heating operation. Touching fin can cause burn.

Do not touch any refrigerant pipe with your hands when the system is in operation.

During operation the refrigerant pipes become extremely hot or extremely cold depending on the op-

disconnect switch on the power source wiring in accor-

2. OUTDOOR UNIT INSTALLATION

Note as a unit designed for R32

•  Do not use any refrigerant other than R32. R32 will rise to pressure about 1.6 

times

 higher than that of 

a conventional refrigerant.

 A

 cylinder containing R32 has a light blue indication mark on the top.

•  Do not use a charge cyli

nde

r. The use of a charge cyl

ind

er will cause the refrigerant co

m

position to

change, which results in performance degradation.

•  

In charging refrigerant, always take it out from a cylinder in the liquid phase.

•  

All indoor units must be models designed exclusively for R32. Check connectable indoor unit models in

a catalog, etc. (A

 wrong indoor unit, if connected into the system, will impair proper system operation)

1. Haulage

•  

Always carry or move the unit with two or more persons.

•  The right 

hand

 s

ide

 of the unit as 

viewed

 

from

 the front (outlet

side) is heavie

r.

 A person carrying the right 

hand

 

side

 

must

 take care of this fact. 

A person carrying the left han

d

 

sid

m

ust hol

d

 the han

d

le pro-

vided

 on the front panel of the unit with his right 

hand

 

and

 the 

corner column section of the unit with his left hand.

 CAUTION

When a unit is hauled, take care of its gravity center position which is shifted towards right hand side.

If the unit is not hauled properl

y, it can go of

f balance and fall resulting in serious injur

y.

2. Selecting the installation location

Select the suitable installation location where:

.

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(

 

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C

 

 •

(sulfurous acid etc.), which can harm the unit, will not generate or accumulate.

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mosphere.

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ments.

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 •

NOTE

If the unit is 

installed

 in the area where there is a possibility of strong 

wind

 or snow 

accumulation,

 the fol-

lowing measures are required.

(1) Location of strong wind

•  

Place the unit with its outlet side facing the wall.

•  

Place the unit such that the direction of air from 

the outlet gets perpendicular to the wind direc-

tion.

Over

 

500mm

Wind 

direction

Wind

 

directi

on

(2) Location of snow accumulation

•  Install the unit on the base so that the 

bottom

 is 

higher than snow cover surface.

•  Insta

ll the unit unde

r ea

v

es or pro

vide the 

roof on 

site.

3. Installation space

•  There 

mus

t be 1 

me

ter or larger space between the unit 

and

 the wall in at least 1 of the 4 

sides

Walls 

surrounding

 the unit 

from

 4 

sides

 is not acceptable. The wall height on the outlet 

side

 

should 

be 1200 mm or less. Refer to the following fi

 

gure and table for details.

(mm)

NOTE

When 

more

 than one unit are 

installed

 

side

 by 

side,

 

provide

 a 

250mm

 or 

wider

 

interval

 between 

them 

as a service space.

 CAUTION

When more than one unit are installed in parallel directions, provide suffi

 cient inlet space so that short-

circuiting may not occu

r.

4. Drain piping work (If necessary)

Carry

 out 

drain

 piping work by using a 

drain

 elbow 

and

 a 

drain

 

grommet

 

supplied

 separately as acces-

sories if condensed water needs to be drained out.

(1) Install drain elbow and drain grommet.

.l

a

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e

t

a

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 r

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S

  

)

2

(

<SRC20/25/35/40/50/60ZSX-W>

Do not put a grommet on this hole.

This is a supplementary drain hole to discharge 

drain

 water, 

when a large amoun

t of it 

is gathered

.

 CAUTION

Do not use drain elbow and drain grommet if there 

is a possibility to have several consecutive days 

of sub zero temperature. (There is a risk of drain 

water freezing inside and blocking the drain.)

<SRC20/25/35ZSX-

W

A>

Do not block the drain holes when installing the 

outdoor unit.

5. Installation

.

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t

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a

 

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o

 t

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u

 

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ll

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W

 

 •

below. 

The protrusion of an anchor bolt from the foundation surface must be kept within 15mm.

313mm

15mm

Anchor bolt (M10-12) ×4 pcs.

200mm over

If drain piping work was carried 

out, keep the clearance more 

than 100mm.

510mm

 CAUTION

Install the unit properly so that it does not fall over during earthquake, strong wind, etc.

•  

Make sure that unit is installed on a fl

 

at level base. Installing unit on uneven base may result in unit 

malfunction.

3. PREPARATION FOR WORK

1. Removing service cover

Remove the scre

w

. Slide service cover downwards and remove it.

2. Removing terminal cover

Remove the screw and take out terminal cove

r.

Heavy

RWC012A063B

Model SRC20,25,35,40,50,60ZSX-W

            SRC20,25,35ZSX-WA
R32 REFRIGERANT USED

V

acuum pump adapter*

(Anti-reverse flow type)

Designed

 

specifically

 for R32 or R410A

Screw

Service cove

r

Screw

Terminal cove

r

Example installation

I

II

III

IV

Size

L1

Open

280

280

180

L2

100

75

Open Open

L3

100

80

80

80

L4

250

Open

250

Open

Inlet

(

Service

space 

)

Inlet

Outlet

L3

L4

L1

L2

’20

SRF-DB-310D

-

29 

-

F

• This installation manual deals with an outdoor unit installation only. For an indoor unit installation, refer to page 30. 

SAFETY PRECAUTIONS

-

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B

 

 •

tion work in order to protect yourself.

 ,

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 •

WARNING

 and

CAUTION

 .

WARNING

-

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t

o

p

 

a

 

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t

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c

i

d

n

 

sequences such as death or severe injury.

CAUTION

-

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ll

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p

 

a

 

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c

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d

n

I  

 

jury or property damage.

.

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w

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T

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c

 

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r

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s

 

e

B

 

noise can be heard during the test run, consult the dealer.

 

e

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o

 

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B

 

 •

user according to the user’s manual.

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B

 

 •

ble to the user any time. Moreover, ask the user to hand the manuals to a new user, whenever required.

 WARNING

•  Be sure to use only for residential purpose.

If this unit is installed in inferior environment such as machine shop, vehicle (like ship), warehouse, 

etc., it can malfunction.

-

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it

a

ll

a

t

s

n

 •

dance with the installation manual.

Installation by non qualified person or incorrect installation can cause serious troubles such as water 

leak, electric shock, fire and personal injury.

• 

.

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Improper safety measures can result in personal injury.

.

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U

 

Using parts other than those prescribed may cause water leak, electric shock, fire and personal injury.

•  Do not install the unit near the location where leakage of fl ammable gases can occur.

If leaked gases accumulate around the unit, it can cause fire resulting in property damage and per-

sonal injury.

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does not exceed the limit (Reference: ISO5149) in the event of leakage.

If refrigerant density exceeds the limit, consult the dealer and install the ventilation system. 

Otherwise lack of oxygen can occur resulting in serious accident.

•  Install the unit in a location where unit will remain stable, horizontal and free 

of any vibration transmission.

Unsuitable installation location can cause the unit to fall resulting in material damage and personal injury.

.

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 •

Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to

entrapment, burn or electric shock.

 .

2

3

R

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 •

Using any other refrigerant can cause unit failure and personal injury.

.

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3

R

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D

 

 •

R32 is a fluorinated greenhouse gas with a Global Warming Potential(GWP)=675.

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and removed.

If air enters the refrigerant circuit, the pressure in the refrigerant circuit will become too high, which 

can cause burst and personal injury.

.

A

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 fl

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B

 

 •

Using existing parts (for R22 or R407C) can cause refrigerant circuit burst resulting in unit failure and 

personal injury.

-

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B

 

 •

erating the compressor. 

Do not open the liquid and gas service valves before completing piping

work,  and evacuation.

If the compressor is operated when connecting pipes are not connected and service valves are

open, air can be sucked into the refrigerant circuit which can cause anomalous high pressure result-

ing in burst or personal injury.

.

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B

 

 •

Tightening flare nuts with excess torque can cause burst and refrigerant leakage after a long period.

-

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D

 

 •

vice valves and removing connecting pipes.

If the connecting pipes are removed when the compressor is in operation and service valves are

open, air can be sucked into the refrigerant circuit which can cause anomalous high pressure result-

ing in burst or personal injury.

 

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 •

working area properly.

If the refrigerant comes into contact with naked fl ames, poisonous gases will be produced.

-

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 •

cordance with national or regional electricity regulations.

Incorrect installation can cause electric shock, fire or personal injury.

-

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M

 

pacities are installed. 

Circuit breaker should be able to disconnect all poles under over current. Absence of appropriate 

breakers can cause electric shock, personal injury or property damage.

-

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nance or service.

If the power source is not switched off, there is a risk of electric shock, unit failure or personal injury.

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bles properly to prevent overloading the terminal blocks.

Loose connections or cable mountings can cause anomalous heat production or fi re.

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other power plugs.

Improper power cable or power plug can cause fi re or electric shock due to poor connection, insuf-

ficient insulation or over-current.

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Changing protective device specifications can cause electric shock, fire or burst.

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component of the unit.

If cables touch any internal component, it can cause overheating and fi re.

.

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 •

Improper installation can cause electric shock or fire due to intrusion of dust or water.

.

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Using improper cables can cause electric leak or fire.

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 •

cuit breaker or switch with a contact separation of at least 3mm.

Improper electrical work can cause unit failure or personal injury.

• 

 

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1

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used.

Using improper plug can cause electric shock or fi re. 

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 •

Improper connection can cause intrusion of dust or water resulting in electric shock or fire.

 CAUTION

.

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 •

If the unit weight is more than 20kg, it must be carried by two or more persons. 

.

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D

 

can inhabit.

Insects and small animals can enter the electrical parts and cause damage resulting in fi re or per-

sonal injury.  Instruct the user to keep the surroundings clean.

e

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ti

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o

 

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for installation, maintenance and service.

Insufficient space can result in personal injury due to falling from the height.

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o

n

 

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D

 

noise or air generating from the unit.

It can affect surrounding environment and cause a claim.

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gases (like sulphide gas, chloride gas), sea breeze or salty atmosphere.

It can cause corrosion of heat exchanger and damage to plastic parts.

 

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D

 

 •

waves and/or high-harmonic waves.

Equipment such as inverters, standby generators, medical high frequency equipments and telecom-

munication equipments can affect the system, and cause malfunctions and breakdowns. 

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function or cause jamming.

:

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 •

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 •

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 •

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During operation the refrigerant pipes become extremely hot or extremely cold depending on the op-

erating condition. Touching pipes can cause personal injury like burn (hot/cold).

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or disconnect switch on the power source wiring in accor-

dance with the local codes and regulations.

The isolator should be locked in OFF state in accordance with EN60204-1.

2. OUTDOOR UNIT INSTALLATION

Note as a unit designed for R32

• Do not use any refrigerant other than R32. R32 will rise to pressure about 1.6 times higher than that of 

a conventional refrigerant. A cylinder containing R32 has a light blue indication mark on the top.

• Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to

change, which results in performance degradation.

• In charging refrigerant, always take it out from a cylinder in the liquid phase.

• All indoor units must be models designed exclusively for R32. Check connectable indoor unit models in

a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)

1. Haulage

• Always carry or move the unit with two or more persons.

• The right hand side of the unit as viewed from the front (outlet

side) is heavier.

A person carrying the right hand side must take care of this fact. 

A person carrying the left hand side must hold the handle pro-

vided on the front panel of the unit with his right hand and the

corner column section of the unit with his left hand.

CAUTION

When a unit is hauled, take care of its gravity center position which is shifted towards right hand side.

If the unit is not hauled properly, it can go off balance and fall resulting in serious injury.

2. Selecting the installation location

Select the suitable installation location where:

• Unit will be stable, horizontal and free of any vibration transmission.

•  There is no obstacle which can prevent smooth air circulation from inlet and outlet side of the unit.

•  There is enough space for service and maintenance of unit.

•  Neighbours are not bothered by noise or air generating from the unit.

•  Outlet air of the unit does not blow directly to animals or plants.

•  Drain water can be discharged properly.

• 

There is no risk of flammable gas leakage. 

•  There are no other heat sources nearby.

•  Unit is not directly exposed to rain or sunlight.

•  Unit is not directly exposed to oil mist and steam.

•  Chemical substances like ammonia (organic fertilizer), calcium chloride (snow melting agent) and acid 

(sulfurous acid etc.), which can harm the unit, will not generate or accumulate.

•  Unit is not directly exposed to corrosive gases (like sulphide gas, chloride gas), sea breeze or salty at-

mosphere.

•  No TV set or radio receiver is placed within 1m.

•  Unit is not affected by electromagnetic waves and/or high-harmonic waves generated by other equip-

ments.

•  Strong wind does not blow against the unit outlet.

•  Heavy snowfalls do not occur (If installed, provide proper protection to avoid snow accumulation). 

NOTE

If the unit is installed in the area where there is a possibility of strong wind or snow accumulation, the fol-

lowing measures are required.

(1) Location of strong wind

•   Place the unit with its outlet side facing the wall.

Over  500mm

(2) Location of snow accumulation

• Install the unit on the base so that the bottom is 

higher than snow cover surface.

• Install the unit under eaves or provide the roof on

site.

3. PREPARATION FOR WORK

1. Removing service cover  

Remove the screw. Slide service cover downwards and remove it.

RWC012A063B

Model SRC20,25,35,40,50,60ZSX-W

            SRC20,25,35ZSX-WA
R32 REFRIGERANT USED

1. ACCESSORIES AND TOOLS

Locally procured parts

Tools for installation work

(a) Anchor bolt(M10-M12)×4 pcs.

Plus headed driver

Spanner wrench

Vacuum pump*

(b) Putty

Knife

Torque wrench [14.0-62.0N•m(1.4-6.2kgf•m)]

Gauge manifold *

(c) Electrical tape

Saw

Wrench key (Hexagon) [4mm]

Charge hose *

*Not included for SRC20, 25, or 35ZSX-WA. (d) Connecting pipe

Tape measure

Flaring tool set *

Vacuum pump adapter*

(Anti-reverse 

 ow type)

(e) Connecting cable

(f) Power cable

Pipe cutter

Flare adjustment gauge

Gas leak detector *

(g) Clamp and screw (for 

 nishing work)

*Designed speci

 cally for R32 or R410A

Standard accessories

(Supplied with outdoor unit)

Q’ty

(1) Drain grommet  

4

(2) Drain elbow  

1

’20

SRF-DB-310D

'20 • SRF-DB-310

-

 39 

-

Summary of Contents for SRC20ZS-W

Page 1: ...f the power source in the event of installation mainte nance or service If the power source is not switched off there is a risk of electric shock unit failure or personal injury Be sure to tighten the cables securely in terminal block and relieve the cables properly to prevent overloading the terminal blocks Loose connections or cable mountings can cause anomalous heat production or fire Do not pr...

Page 2: ... or snow accumulation the fol lowing measures are required 1 Location of strong wind Place the unit with its outlet side facing the wall Place the unit such that the direction of air from the outlet gets perpendicular to the wind direction Over 500mm Wind direction Wind direction 2 Location of snow accumulation Install the unit on the base so that the bottom is higher than snow cover surface Insta...

Page 3: ...charge can be calculated using the formula given below Additional refrigerant charge g Connecting pipe length m Factory charged length A m x 20 g m Model SRK SRR SRF35 FDTC Model SRF25 A Factory charged length m 15 10 NOTE If additional refrigerant charge calculation result is negative there is no need to remove the refrigerant If refrigerant recharge is required for the unit with connecting pipe ...

Page 4: ... may work on terminal connec tions Moreover make sure that cables do not touch the piping etc When cables are connected make sure that all electrical components within the electrical component box are free of loose connector coupling or terminal connection Circuit diagram N L 1 2 N 3 1 2 N 3 Circuit breaker Earth leakage breaker Earth Power source Indoor unit Outdoor unit Connecting cable Power so...

Page 5: ... power source is not switched off there is a risk of electric shock unit failure or personal injury a c e h t e v e i l e r d n a k c o l b l a n i m r e t n i y l e r u c e s s e l b a c e h t n e t h g i t o t e r u s e B bles properly to prevent overloading the terminal blocks Loose connections or cable mountings can cause anomalous heat production or fire h t i w t e k c o s e h t e r a h s r o...

Page 6: ...d out 1 Install drain elbow and drain grommet l a i r e t a m g n i k l u a c e t a u q e d a r o y t t u p h t i w t e m m o r g n i a r d d n a w o b l e n i a r d e h t d n u o r a l a e S 2 SRC20 25 35 40 50 60ZSX W Do not put a grommet on this hole This is a supplementary drain hole to discharge drain water when a large amount of it is gathered CAUTION Do not use drain elbow and drain grommet...

Page 7: ...ressure gauge Pressure gauge Gauge manifold Handle Hi Vacuum pump CAUTION To prevent vacuum pump oil from entering into the refrigerant system use a counterflow prevention adapter 5 Additional refrigerant charge Additional refrigerant charge is required only when connecting pipe length exceeds 15 m 5 1 Calculating additional refrigerant charge Additional refrigerant charge can be calculated using t...

Page 8: ...embly should be anchored ev ery 1 5m or less to isolate the vibration 3 Install the service cover securely Water may enter the unit if service cover is not installed properly resulting in unit malfunction and failure Pipe assembly Screw Clamp CAUTION Improper insulation can cause condensate water formation during cooling operation Condensate can leak or drip causing damage to household property Po...

Page 9: ...oor unit shall be stored in a room that has a minimum area of 4 0 m2 D WARNING RSA012A061B WALL TYPE AIR CONDITIONER R32 REFRIGERANT USED is leaked together with an external ignition source there is a possibility of ignition There is information included in the user s manual and or installation manual The user s manual should be read carefully A service personnel should be handing this equipment w...

Page 10: ...ts are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken in case analysis is required prior to re use of reclaimed refrigerant It is essential that electrical power is available before the task is commenced a Become familiar with the equipment and its operation b Isolate system electrically c Before attempting the procedure ensure that mechanical han...

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