11
ENGINE
Piston and Connecting Rod
side rail
1
identification mark
stamped
No.
Barrel
Identification mark
1
Upper side
and spacer gap
7
Lower‘side
To install the side rail, first
end in the gap
between the groove and the
While holding the end firmly, press the portion to be
inserted with finger as illustrated until the side rail is in
position.
Caution
Do not use piston ring expander
install the side rail.
PISTON RING NO. 2 P I S T O N R I N G N O . 1
INSTALLATION
Using a piston ring expander, fit No.
then No. piston
ring in position.
NOTE
Note the difference in shape between No. 1 and No. 2
piston ring.
(2) Install piston rings No. 1 and No. 2 with the side having
marks facing up (on the piston
side).
PISTON AND CONNECTING ROD ASSEMBLY
INSTALLATION
(1) Apply engine oil on the
of the piston, piston
ring and oil ring.
(2) Arrange the piston ring and oil
gaps (side rail and
spacer) as shown in the figure.
Rotate the crankshaft so that the
pin is on the center
of the cylinder bore.
(4) Use appropriate thread protectors on connecting rod bolts
before inserting the piston and connecting rod assembly
into the cylinder block.
Be careful not to nick the crank
Using an appropriate piston ring compressor, install the
piston and connecting rod assembly into the cylinder block.
Caution
Direct the front mark (arrow) on
top towards
the engine front (timing belt).
TSB Revision
Summary of Contents for 4G1 series
Page 2: ......
Page 11: ...4Gl ENGINE General Information TSB Revision 1 ...
Page 12: ...VA 4 4Gl ENGINE General Information UBRICATION SYSTEM P 0 Z t7 ii ii I OTJ 09 1 TSB Revision ...
Page 21: ...4Gl ENGINE Special Tools Valve stem seal compressor Flywheel stopper 1 TSB Revision ...
Page 46: ...1 IA 38 461 ENGINE Cvlinder Head and Valves TSB Revision ...
Page 62: ...N O T E S ...
Page 65: ...4G3 ENGINE General Information pqJp3 I 3EN0087 TSB Revision ...
Page 66: ...IIB 4 4G3 ENGINE General Information JBRICATION SYSTEM 3LUOO20 TSB Revision ...
Page 77: ...463 ENGINE Special Tools Removal of crankshaft sprocket 1 TSB Revision ...
Page 106: ...11 B 44 4G3 ENGINE Cylinder Head and Valves 3EN018E TSB Revision ...
Page 127: ...4G6 ENGINE 1992 General Information 6EN0314 TSB Revision I ...
Page 128: ...IIC 4 466 ENGINE 1992 General Information NGlNE SECTIONAL VIEW DOHC TSB Revision ...
Page 129: ...6EN0244 TSB Revision ...
Page 225: ...4G6 ENGINE 1992 Piston and Connecting Rod 1 IC 101 TSB Revision ...
Page 232: ...NOTES ...
Page 235: ...4G9 ENGINE General Information llD 3 ru l 9EN0105 TSB Revision ...
Page 236: ...11D 4 4G9 ENGINE General Information UBRICATION SYSTEM 9EN0106 TSB Revision ...
Page 284: ...NOTES ...
Page 287: ...6G7 ENGINE General Information llE 3 TEN0324 1 Revision ...
Page 289: ...667 ENGINE General Information TSB Revision 7EN0120 I ...
Page 290: ...WE 6 6G7 ENGINE General Information SECTIONAL VIEW DOHC NON TURBO ENGINE TSB Revision 7EN0325 ...
Page 291: ......
Page 292: ...IIE 8 6G7 ENGINE General Information SECTIONAL VIEW DOHC TURBO ENGINE 1 TSB Revision 7EN0335 ...
Page 293: ...667 ENGINE General Information IIE 9 TSB Revision 7EN0334 ...
Page 409: ...4G6 ENGINE 1993 General Information TS8 Revision 6EN0630 ...
Page 411: ...466 ENGINE 1993 General Information 6EN0614 TSB Revision ...
Page 412: ...4G6 ENGINE 1993 General Information ENGINE SECTIONAL VIEW DOHC 6EN0619 TSB Revision ...
Page 413: ...4G6 ENGINE 1993 General Information I W7 6EN0620 TSB Revision ...
Page 522: ...NOTES ...