11
ENGINE
Crankshaft,
Block.
and Drive Plate
INSPECTION
CRANKSHAFT OIL CLEARANCE (PLASTIC GAUGE
METHOD)
(1) Remove oil from the crankshaft journal and the crankshaft
bearing.
(2) Install the crankshaft.
(3) Cut the plastic gauge to the same length as the width of
bearing and place it on the journal in parallel with its axis.
(4) Install the crankshaft bearing cap carefully and tighten the
bolts to the specified torque.
(5) Carefully remove the crankshaft bearing cap.
(6) Measure the width of the plastic gauge at its widest part by
using a scale printed on the plastic gauge package.
Standard value: 0.02 0.04 mm
in.)
Limit: 0.1 mm
in.)
CYLINDER BLOCK
Using a straightedge and feeler gauge, check the block top
surface for
Make sure that the surface is free
from gasket chips and other foreign matter.
Standard value: 0.05 mm
in.) or less
Limit: 0.1 mm
in.)
(2) If the distortion is excessive, correct within the allowable
limit or replace.
Grinding limit: 0.2 mm
in.)
The total thickness of the stock allowed to be
removed from cylinder block and mating cylinder
head is 0.2 mm
in.) at maximum.
Cylinder block height (when new): 243.5 mm (9.587 in.)
(3) Check the cylinder walls for scratches and seizure. If
defects are evident, correct (bored to oversize) or replace.
(4) Using a cylinder gauge, measure the cylinder bore and
cylindricity. If worn badly, correct the cylinder to an oversize
and replace the piston and piston rings. Measure at the
points shown in illustration.
Standard value:
Cylinder I.D.: 81.00 81.03 mm (3.1890 3.1902 in.)
Out-of-roundness and taper of cylinder bore:
0.01 mm
in.) or less
TSB Revision
Summary of Contents for 4G1 series
Page 2: ......
Page 11: ...4Gl ENGINE General Information TSB Revision 1 ...
Page 12: ...VA 4 4Gl ENGINE General Information UBRICATION SYSTEM P 0 Z t7 ii ii I OTJ 09 1 TSB Revision ...
Page 21: ...4Gl ENGINE Special Tools Valve stem seal compressor Flywheel stopper 1 TSB Revision ...
Page 46: ...1 IA 38 461 ENGINE Cvlinder Head and Valves TSB Revision ...
Page 62: ...N O T E S ...
Page 65: ...4G3 ENGINE General Information pqJp3 I 3EN0087 TSB Revision ...
Page 66: ...IIB 4 4G3 ENGINE General Information JBRICATION SYSTEM 3LUOO20 TSB Revision ...
Page 77: ...463 ENGINE Special Tools Removal of crankshaft sprocket 1 TSB Revision ...
Page 106: ...11 B 44 4G3 ENGINE Cylinder Head and Valves 3EN018E TSB Revision ...
Page 127: ...4G6 ENGINE 1992 General Information 6EN0314 TSB Revision I ...
Page 128: ...IIC 4 466 ENGINE 1992 General Information NGlNE SECTIONAL VIEW DOHC TSB Revision ...
Page 129: ...6EN0244 TSB Revision ...
Page 225: ...4G6 ENGINE 1992 Piston and Connecting Rod 1 IC 101 TSB Revision ...
Page 232: ...NOTES ...
Page 235: ...4G9 ENGINE General Information llD 3 ru l 9EN0105 TSB Revision ...
Page 236: ...11D 4 4G9 ENGINE General Information UBRICATION SYSTEM 9EN0106 TSB Revision ...
Page 284: ...NOTES ...
Page 287: ...6G7 ENGINE General Information llE 3 TEN0324 1 Revision ...
Page 289: ...667 ENGINE General Information TSB Revision 7EN0120 I ...
Page 290: ...WE 6 6G7 ENGINE General Information SECTIONAL VIEW DOHC NON TURBO ENGINE TSB Revision 7EN0325 ...
Page 291: ......
Page 292: ...IIE 8 6G7 ENGINE General Information SECTIONAL VIEW DOHC TURBO ENGINE 1 TSB Revision 7EN0335 ...
Page 293: ...667 ENGINE General Information IIE 9 TSB Revision 7EN0334 ...
Page 409: ...4G6 ENGINE 1993 General Information TS8 Revision 6EN0630 ...
Page 411: ...466 ENGINE 1993 General Information 6EN0614 TSB Revision ...
Page 412: ...4G6 ENGINE 1993 General Information ENGINE SECTIONAL VIEW DOHC 6EN0619 TSB Revision ...
Page 413: ...4G6 ENGINE 1993 General Information I W7 6EN0620 TSB Revision ...
Page 522: ...NOTES ...