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1. Cylinder
Block,
Crankshaft, Pistons, Oil Pan······································ 2 -34
1.1 Installing the main bearings
·································································· 2 -34
1.2 Installing the crankshaft
········································································ 2 -34
1.3 Installing the main bearing caps
····························································· 2 -34
1.4 Inserting the side seals
········································································ 2 -35
1.5 Assembling the piston onto the connecting rod
········································· 2 -36
1.6 Installing the piston rings
······································································ 2 -37
1.7 Installing the piston/connecting rod assemblies
········································ 2 -37
1.8 Installing the connecting rod caps
·························································· 2 -38
1.9 Installing the oil strainer
······································································· 2 -38
1.10 Installing the oil pan
············································································· 2 -38
2. Flywheel, Timing Gear, Camshaft······················································· 2 -40
2.1 Installing the front plate
········································································ 2 -40
2.2 Installing the oil pump
·········································································· 2 -40
2.3 Rotating the engine
············································································· 2 -40
2.4 Tapping the fuel injection pump camshaft into place
·································· 2 -40
2.5 Installing the camshaft
········································································· 2 -41
2.6 Installing the idler gear
········································································· 2 -41
2.7 Installing the timing gear case
······························································· 2 -41
2.8 Tightening the crankshaft pulley nut
······················································· 2 -42
2.9 Installing the PTO gear
········································································ 2 -42
2.10 Inserting the tappets
············································································ 2 -42
2.11 Installing the oil seal case
····································································· 2 -42
2.12 Installing the rear plate
········································································· 2 -43
2.13 Installing the flywheel housing
······························································· 2 -43
2.14 Installing the flywheel
··········································································· 2 -43
3. Cylinder Head, Valve Mechanism······················································· 2 -44
3.1 Cleaning the bottom face of the cylinder head
·········································· 2 -44
3.2 Installing the valve stem seals
······························································· 2 -44
3.3 Installing the valve springs
···································································· 2 -44
3.4 Installing the valve locks
······································································· 2 -44
3.5 Installing the cylinder head gasket
························································· 2 -45
3.6 Installing the cylinder head
··································································· 2 -45
3.7 Tightening the cylinder head bolts
·························································· 2 -45
3.8 Inserting the push rods
········································································ 2 -45
3.9 Assembling the rocker shaft assembly
···················································· 2 -46
3.10 Installing the rocker shaft assembly
························································ 2 -46
3.11 Adjusting the valve clearance
································································ 2 -46
3.12 Installing the rocker cover
····································································· 2 -46
ENGINE MAIN PARTS - REASSEMBLY
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...