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ENGINE MAIN PARTS - REASSEMBLY
2 - 34
1. Cylinder Block, Crankshaft, Pistons, Oil Pan
To reassembly, follow the disassembly sequence in
reverse.
1.1 Installing the main bearings
(1)
Install the main bearings (upper and lower) onto
the cylinder block and the main bearing cap,
ensuring that the lugs engage with the lug
grooves.
(2)
The flanged main bearings should be installed
onto the No. 3 crank journal.
(3)
Lightly coat the inner surface of each bearing
with engine oil.
1.2 Installing the crankshaft
(1)
Wash the crankshaft thoroughly in wash oil.
Dry the crankshaft using compressed air.
(2)
While holding the crankshaft horizontally, lower
it slowly onto the cylinder block.
(3)
Lightly coat the crank journals with engine oil.
1.3 Installing the main bearing caps
(1)
Apply sealant onto the mating faces of the front
and rear main bearing caps and the cylinder
block.
Sealant ThreeBond
1212
(2)
Install the main bearing caps so that their arrow
marks point the front of the engine and that the
cap numbers are in the order from the front to
the rear of the engine.
(3)
Loosely tighten the cap retaining bolts.
Install the front and rear main bearing caps so
that they are flush with the cylinder block.
Installing the main bearings
Installing the crankshaft
Correct installation of main bearing caps
Installing the main bearing cap
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...