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ENGINE MAIN PARTS - REASSEMBLY
2 - 45
3.5 Installing the cylinder head gasket
(1)
Ensure that the cylinder block top face and the
piston top faces are clean.
(2)
Insert two guide studs (M10
×
1.25) into the bolt
holes in the cylinder block.
(3)
Install the cylinder head gasket through the studs
and onto the cylinder block.
Do not use liquid packing or other similar
sealant.
3.6 Installing the cylinder head
Install the cylinder head through the guide studs
and onto the cylinder block.
3.7 Tightening the cylinder head bolts
(1)
Remove the guide studs. Install the cylinder
head bolts.
(2)
Tighten the cylinder head bolts in the order
illustrated in a couple of steps, and finally
tighten to the specified torque.
3.8 Inserting the push rods
(1)
Insert the push rods into the holes in the cylinder
head.
(2)
Ensure that the ball end of the push rod rests on
the recess of the tappet.
Installing the cylinder head gasket
Installing the cylinder head
Tightening order for the cylinder head bolts
Inserting the push rod
Guide stud
Guide stud
13
11
12
14
1
7
9
6
4
3
5
10
8
2
11
1
7
9
6
4
3
5
10
8
2
S4L,S4L2
S3L,S3L2
Front of engine
Tightening torque:
83.4 to 93.2 N m
(8.5 to 9.5 kgf m)
[61.5 to 68.7 lbf ft]
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...