Mitsubishi FD15N, Service Manual

Page 1: ...AN F13F 60001 up FD10N F16D 04001 up FD15N F16D 54001 64001 up FD18N F16D 74001 84001 up FD20CN F16D 24001 28001 up FD20N F18C 20001 40001 up FD25N F18C 70001 90001 up FD30N F14E 10001 20001 up FD35AN...

Page 2: ...anual are for trucks with serial numbers in effect at the time of printing Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obliga...

Page 3: ...forks or other implements are blocked correctly to prevent them from dropping unexpectedly Do not operate these trucks unless you have read and understood the instructions in the OPERA TION MAINTENANC...

Page 4: ...the raised position 18 Loose or damaged fuel lubricant and hydraulic lines tubes and hoses could cause fires Do not bend or strike high pressure lines or install ones which have been bent or damaged...

Page 5: ...ne Trucks FGE FG Trucks Equipped with K21 or K25 Gasoline Engine Diesel Engine Trucks FD Trucks Equipped with K21 or K25 Diesel Engine Powershift Trucks Trucks Equipped with Powershift Transmission Ma...

Page 6: ...mbly diagram example Suggestions for Disassembly Output shaft Removing Remove output shaft using a special tool A Standard value B Repair or Service Limit 1 2 213445 Sequence 1 Cover Bolt Washer part...

Page 7: ...external 1 4 inch formerly PT1 4 RC1 8 Taper pipe thread external 1 4 inch formerly PT1 8 G1 4A Straight pipe thread external 1 4 inch formerly PF1 4 A Rp1 8 Straight pipe thread internal 1 8 inch for...

Page 8: ...ure Removal and Installation of Transmission POWERSHIFT TRANSMISSION Torque Converter Singe Speed Powershift Transmission Control Valve Automatic Two Speed Transmission FRONT AXLE AND REDUCTION DIFFER...

Page 9: ...1 Chapter 1 GENERAL INFORMATION 1 Model View 1 1 2 Truck Models Covered 1 2 3 Serial Number Locations 1 3 4 Dimensions 1 4 5 Technical Data 1 5 6 Performance 1 7...

Page 10: ...1 1 GENERAL INFORMATION Chapter 1 GENERAL INFORMATION 1 Model View 213447 MC truck 213448 FC truck...

Page 11: ...15 FD15N F16D 54001 to S4Q2 FG15ZN F34 52001 to K21 FD15N F F16D 64001 to S4Q2 FGE15N F34 00001 to K21E FD18N F16D 74001 to S4Q2 FGE15N F F34 19001 to K21E FD18N F F16D 84001 to S4Q2 FG18N F25C 75001...

Page 12: ...umber Name Plate Gasoline Engine Serial Number Diesel Engine Serial Number 2 3 ton classes Diesel Engine Serial Number 1 ton class and FD20N 25N Transmission Serial Number Powershift Transmission Truc...

Page 13: ...1 4 GENERAL INFORMATION 4 Dimensions 213450 A B H J E D N P M F I L O K C G...

Page 14: ...backward 6 12 6 12 6 12 6 12 F Overall length 2980 3180 3220 3280 G Overall width outside to outside of tires Single 1065 1065 1065 1065 Double 1330 1330 1330 H Overall height with mast lowered 1990...

Page 15: ...orward backward 6 12 6 12 6 12 6 12 F Overall length 3410 3625 3795 3860 G Overall width outside to outside of tires Single 1150 1150 1275 1290 Double 1480 1480 1490 1490 H Overall height with mast lo...

Page 16: ...enter mm 500 500 500 500 Lift speed Loaded mm s 490 FG10N 490 FG15N 630 FGE15N 570 FG15ZN 490 FG18N 630 FGE18N 570 FG18ZN 570 FG20CN 630 FGE20CN 630 FD10N 630 FD15N 630 FD18N 630 FD20CN Unloaded mm s...

Page 17: ...Lift speed Loaded mm s 520 FG20N 580 FGE20N 580 FG20ZN 640 FGE20ZN 520 FG25N 580 FGE25N 580 FG25ZN 640 FGE25ZN 460 FG30N 510 FGE30N 390 FG35AN 430 FGE35AN 630 FD20N 630 FD25N 500 FD30N 420 FD35AN Unl...

Page 18: ...val and Installation 2 3 3 1 Fan Belt Removal 2 3 3 2 Suggestions for Removal 2 3 3 3 Installation 2 4 4 Inspection and Adjustment 2 5 4 1 Fan Belt Inspection 2 5 4 2 Fan Belt Tension 2 5 4 3 Connecti...

Page 19: ...NG SYSTEM 1 Specifications Items Truck type 1 ton class 2 ton class 3 ton class Cooling system Cooling method Water cooled forced circulation Radiator Corrugated fin pressure type Water pump Centrifug...

Page 20: ...2 2 COOLING SYSTEM 2 Structure 213451 S4Q2 S4S Hose layout S4Q2 engine K15 K21 K25 engines S4S engine Lower hose Shroud Upper hose Radiator Reservoir tank K15 K21 K25 Fan directly coupled to engine...

Page 21: ...by three or four turns If the bolt is loosened insufficiently the tension pulley will not move Note Do not loosen the lock bolt to such an extent that the bolt would be removed 2 Move the tension pul...

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