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- 5 - 

 

 

1. Installation of the motor 

 

 

 

Open three 9mm holes on the table as seen from 
the above. Install the motor securely using the 
installation bolts, washers, spring washers and 
nuts.   
The installation bolts, etc., are included with the 
motor as accessories.

 

 
 

 

3. Installation of the pulley

 

*

 To properly install, the protective cover A (motor side of the protective cover) must be 

installed onto the motor before the pulley is installed. (Refer to "5. Installing the protective 
cover”.)

 

 

Securely tighten the pulley

.

 

 

Select the correct pulley diameter to ensure complete use of the motor performance.

 

 

Selection of the motor pulley:

 

Motor pulley 
outer diameter (mm)

 

 

(*) The motor speed should be set at 3,600rpm. When the motor pulley diameter is selected with the above method 

and the pulley diameter is too small, select the minimum pulley in the range that the belt will not slip.

 

(**) Refer to page 20 for the pulley diameter to be used when using the Mitsubishi thread trimming sewing machine.

 

 

4. Mounting of the belt

 

To adjust the belt tension, press down on the center of 
the belt with your hand, and turn the upper and lower nuts 
of the adjustment nut to increase or decrease the center 
height of the motor so that the belt dips approximately 
15mm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  5    Installation

 

2. Installation of the control box

 

(1) Tighten the control box onto the motor.

 

 

(2) Insert the power cord from the motor into the connector on the 

back of the control box. Insert the encoder cord from the motor 
into the encoder connector on the front of the control box.

 

 

If the belt tension is too low, the medium 
and low speeds will be inconsistent, and 
the stopping precision will be poor. 
When too tight, the motor bearings will 
deteriorate.

 

Caution

 

For safety always turn the power 
switch off, before adjusting the belt.

 

Caution

 

Use the JIS K6323 sewing 
machine belt M-type.

 

15mm (approx. 9.8N(1kg))

 

Adjustment nut

 

Table

 

Belt hole

 

Bobbin 

winder

 

66

 

3-9 holes

 

159

 

57

 

Encoder 

cord 

Power cord from motor 
100V : White connector 
200V : Brown connector

 

T

he protective cover A is not shown.

 

Normal sewing machine speed 

*

Motor speed 

Sewing machine pulley diameter 

(effective diameter)

 

=                                                                x                                                            + 5 mm

 

Incomplete tightening may 
cause malfunctions.

 

Caution

 

The direction   
      of the plate

 

Summary of Contents for Limiservo X G Series

Page 1: ...duction type AC servo motor and control box with automatic needle positioner Thank you for purchasing this product Please read this manual thoroughly before use to ensure safe and proper use Please re...

Page 2: ...the solenoid voltage and output voltage 12 1 To change solenoid voltage DC24V DC30V 12 2 Changing the output voltage between 0VDC and 5VDC 12 10 Operation of the Control switch Panel Keys 13 1 Display...

Page 3: ...eets the specifications on the motor and control box rating nameplates before connecting it to the power line Connect it to the designated places to supply the power Perform this step with the power s...

Page 4: ...The same operation should be taken when the position detector or wires are broken 13 Be sure to ground the lever unit when using it to separate from the control box 14 Always turn off the power switc...

Page 5: ...achine connector Motor connector Lever Lever Unit Power connector Status indication LED Connector indication nameplate High voltage warning plate XC G10 S control switch panel installation screw hole...

Page 6: ...djust the belt tension press down on the center of the belt with your hand and turn the upper and lower nuts of the adjustment nut to increase or decrease the center height of the motor so that the be...

Page 7: ...direction and install between the belt and motor pulley a For counterclockwise rotation b For clockwise rotation Set the center of the protective rod to the position at the center of the belt and mot...

Page 8: ...Wire the units as shown below Align the connector shape and direction and securely insert it View of control box from cover side View of control box from box side This can not be used with except XC...

Page 9: ...h insulation tape etc to insulate securely Always ground the green yellow green grounding wire 6 Wire and Grounding Power connector 6 Pole Power connector Power Recommended current capacity Single pha...

Page 10: ...the sewing machine be rotated lightly by hand 2 Turn on the power 1 Does the status indication LED on the control box light up in green There is a problem if the LED is flickering or is lit up in red...

Page 11: ...esignated stop position The cross recessed screw A does not need to be loosened at this time Always replace the cover after adjustment 2 Adjustment of pedal toe down pressure and heeling pressure The...

Page 12: ...Slow start speed S 250 Operation speed Adjust between the low speed L and high speed H using the C and D keys on the control switch panel Caution No matter how large the motor pulley diameter is the...

Page 13: ...ight Change the output voltage 0 5VDC with the jumper JP5 on the front cover PCB 3 The output voltage can be changed by reconnecting the connector as shown on the right 4 The factory setting Connector...

Page 14: ...can be investigated Program mode I Save mode of the setting data Program mode R Reset returning to original data The state set with each program mode can be returned to the original settings factory...

Page 15: ...ay will flicker Press down key press key The program mode C will be entered Switch the function item with the or key Program mode D While holding down the key press the D key for 2 seconds or more fro...

Page 16: ...er of Function item number selection mode normal mode Press after changing the setting for each function item The display LED will flicker and after the changed items are set the mode will change to t...

Page 17: ...se when the pedal is pressed down to the fullest The speed ratio is displayed with the two digits LED C and LED D and can be set in the range of 0 to 99 Slow start ON OFF Slow start can be turned ON o...

Page 18: ...tor and the No of stitches can be set 1 When the except pattern No 4 2 When the pattern No 4 continuous tack stitching Each setting value can be changed from 0 to 9 stitches A B C D E F stitches A mea...

Page 19: ...pattern 2 or 3 display show 2 or 3 2 Display of continuous tack stitching Pattern 4 3 Display of program stitching Pattern A to H Display of pattern A When pattern B C D E F G or H display show B C D...

Page 20: ...y setting is 280M B After selecting the function name holds down the D key over 2 seconds or more The function name s set speed and function setting will be set automatically To return to the normal m...

Page 21: ...700 700 ON OFF H 65 6850 LY3 6850 B1T 2000 250 150 700 700 ON OFF L 410B LU2 4410 B1T 2000 250 175 700 700 ON OFF L 8 412B LU2 4412 B1T 2000 250 175 700 700 ON OFF L 430B LU2 4430 B1T 2000 250 175 700...

Page 22: ...gs Description A Select the function that corresponds to the sewing machine model for Simple setting table for chain stitch sewing machine on the page 22 After selecting the function name holds down t...

Page 23: ...tch Electric under thread trimmer 1 6000 200 200 1400 1400 NO7A PEGASUS W T 600 200 series UT device condensed stitch Pneumatic under thread trimmer with pneumatic top cover thread trimmer 1 6000 200...

Page 24: ...econds or more This completes the settings Description A Select the model name that corresponds to the sewing machine model for the simple setting values for the D RKOPP ADLER thread trimming sewing m...

Page 25: ...B 6 OB DLU 5490BB 6 WB DLU 5490N 6 DMN 530 5 DMN 531 5 class 2 4200 200 200 1700 1900 JDU JUKI DNU 241H 5 DNU 241H 6 DSC 244 6 DSC 244V 6 DSC 245 5 DSC 245 6 DSC 246 6 DSC 246V 6 DSU 142 6 DSU 144 6 D...

Page 26: ...sed 0053 D8 Needle DOWN position stop angle 0054 U8 Needle UP position stop angle 0055 name Function No GA Gain high low selection 0100 PDC Pedal curve 0101 AC Acceleration time simple setting 0102 AC...

Page 27: ...0375 R2R Reset condition of RS F F for I2 0376 R2N RS F F reset stitch amount for I2 0377 name Function No I4 I4 input function selection 0378 I4L I4 input logic changeover 0379 I4A I4 input alternati...

Page 28: ...or virtual output OT2 0511 T3C Virtual output OT3 forced OFF function 0512 T3T Forced OFF timer setting function for virtual output OT3 0513 D11 ON delay time setting function for virtual output OT1 0...

Page 29: ...he voltage of VC2 0736 OAD Output signal display 0737 OBD Output signal display 0738 OCD Output signal display 0739 ODD Output signal display 0740 OFD Output signal display 0741 O1D Output signal disp...

Page 30: ...g 2 O1 OT1 Output 3 VC2 VC2 Variable speed command 4 I5 No setting 5 I1 IO1 Input 6 5V 12V 5V 7 24V 30V 24V 8 I2 U Needle lift signal 9 0V 0V 10 24V 30V 24V 11 O2 NCL Needle cooler output 12 O7 No set...

Page 31: ...r after turning OFF the power switch 2 Turn ON the power switch and then set the function PDS to ON The lever connector still disconnects 3 Connect the lever connect after turning OFF the power switch...

Page 32: ...play LED on the control box flickers in orange colored as the interval of 0 3 sec It will be confirmed in error code history after returning to a normal condition M5 An error of the copy mode using th...

Page 33: ...rating 10 or more continuous time rating OA Thread trimming output T 4 or more short time rating 5 or more short time rating OB Wiper output W 4 or more short time rating 5 or more short time rating O...

Page 34: ...Reference Dimensions MOTOR and CONTROL BOX Printed in Japan...

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