Mitsubishi PLY-E7100 Series, Instruction Manual

Page 1: ...AUTOMAT ICPOCKTT l E LTING MACH INE P L Y E 7 2 O O S E R I E S P L Y _ E 7 1 O O S E R I E S rXSTRTJCTIoN MANU qr N o 3 0 3 0 3 6...

Page 2: ...RUCTIONBEFORE OPERATIONOFTHE MACHINE 4 OPERATIONPANEL 5 OPERATIONBEF ORE STARTINGMACHINE 6 OPERATION 7 SELECTIONAND MEMORYFOREACHFUNCTION SEr UP 7 1 SETI P FOROPERATION 7 2 SETI PIN DIP SWITCH 7 3 ADr...

Page 3: ...quid crysraldisplay is adoptedon rheoperarionpaneland operatingis shownby illustrationon the screen andalso trouble examinationmonitor is installated clottr FeedingDevice Ir is conrrolledin 0 1 mm uni...

Page 4: ...O R SEWING LENGTH 6 KINDS CAN BE SETIJP BY lmm UMT FLAP SEWING ACCEPTABLE UNACCEPTABLE CYCLE SEWING SET UP WITHIN IO KINDS FOLDING SYSTEM DOUBLE WELT SINGLEWELT MODIFIM SINGL SHAPE OF WELT E WELT IN...

Page 5: ...ebody by the aboverwo hexagonal bolts Then connectthe ah hosewith the manifold ena connectwith electromagnetic vaive to the connector No 30 31 32 notuse 32 bystacker from wiring duct of mainbody slef...

Page 6: ...te of main clamp and pull out the right and left oil gaugepins and then lubricate through the oil gaugepin hole To be lubricate up to markedline of the gaugepin b LUBRTCATION TO MACHINE MAIN BODY Lubr...

Page 7: ...s controlpanel 4 2 87100seriescontrolpanel Halfway stop switch Turn over indication portion in touch panel becomes switch c t t l l l l c g 0 0 0 0 6 a 3 0 0 0 0 nr F _c 0 0 0 0 8 m o 3 0 0 0 0 I 5 lD...

Page 8: ...it is tumed in the arrow directionof the switch a lock is cancelled and they come direction indication before operation by hand backward When push forward backwardswitch ool mainclampstops at original...

Page 9: ...standard Center knife is not rised m e c h a n i s m e l e c t r o valve controller sdefect C 1f confirm of risinq Tab Knife off standard confirm of rising Tab Knife on turn over Tab knife risins oosi...

Page 10: ...down thread about 5 cm from cap and setting to bobbin Make one revolution Machine Pully takedown threadon needdleplate Take out about 1 0 c m foward in parallel pushdown threadtrimming switch Threadi...

Page 11: ...After finishedsetup touch 1 I Example Revisesetup 30000in designed count 1 Touch I g 3 0 0 0 l Ten key will be indicate z touch 31 rouch 01 touch ol s Touch lol 6 Touch 01 2 Touch lgNrl Ten keywill be...

Page 12: ...s already setup 33000mm In casenot usingsubtractioncounter p l e a s e s e t u p 9 9 9 9 9 1 e Set up of main clamp precedework side l ql Left in caseof setup for procedework Touch l Right incaseof se...

Page 13: ...hyour requiredsewing length it will be indicated in the cenrer of screen When touch toOI hundredplace will be changed 2 L D 1 Whentouch I tOI tenplacewill be c h a n g e d 0 l 9 W h e n t o u c h t t...

Page 14: ...hto make adjust it will be sewinglength in the centerof screeq can adjustof position in cut Tab Knife of sewinglength F original point side R operationside ln caseslashpositionof F original point side...

Page 15: ...and it sewingmuch l rn _J r C Whentouch screen will be flap sewing picture Whentouch I L screen will be sewin designated sewinglengthpicture A SELECTIONOF FLAP SET SIDE In caseof sew left corsage Touc...

Page 16: ...esignated sewrnglength andat withiin about10 linesfrom left right of flap sewing a uernvc cYcLEsEwrNG C tsl Sewin designated sewinglength Flap at onetime TouchC I5l of screen CYCLE SEWING Whentouch tS...

Page 17: ...ll be indicated in order Be indicate the sewing form of the sewing and then make set up 4 Selection of nlap sewing Sewing of designatedsewrng lenght In case of Flap sewing every touch ILl FlapI eft RI...

Page 18: ...is cancelled 7 SELECTTON OF Ie I SreCrrn cl uerN cLAMpFALL BAcKwARD Everytouch 4 I srecrun cl Mnnl cLAMP FALLTBACKwARD will be indicated Be indicatedmode of using Thenit will be selected s ser uPoF t...

Page 19: ...c h t e C O I will beindicated eC t I nC Z I The sewingform which is indicated will be appearin thecenterof screen andthenit canoperate In caseto makesewingof previous numberagainby cut threadetc tou...

Page 20: ...setup picuturewill be indicated I THE OPERATINGOF MAIN CLAMP SENDINGONLY Whentouch tll theindication of the centerwill be disappeared andonly operation of sendingof marnclamp 2 OPERATINGOF SEWING When...

Page 21: ...tlon c l sBr up oF FEEDTNG spEED To BEGINNING OF SEMNG POSITION usingwhen slippingthe material Whentouch l lst ON will be indicatedIN upperof sewingindication feedingspeed reducetill beginningof sewin...

Page 22: ...eoff the sewingmaterialfrom main body 2nd ON g will be disappeared and stakerdoesnot work When to set up movementof main clamp tg in casemadesetup on ON I4l su up of movementof mainclampbecomes OFF f...

Page 23: ...ngthandCenterKnife canbe done I I Whentouche l of indication for sewingof designated sewinglength flap sewing screenbecomes operationset up plcture 2 I Whentouch r I of operation setup picture screenb...

Page 24: ...e lengthof oneneedlesewing Touch e tey SETUP for oneneedlesewing lengthof endof sewingside Touch B key AdjustmentUnit is 1 mm and rangecanbe setup until I 9 T o u c h I r l 9 o f T e n adjustment mm S...

Page 25: ...of Ten Setup for normalsewingpitch Setup cando at adjustment unit is 0 5 mm andadjustment rangeis a t 2 O 2 5 5 O m m Whentouch B Ten kev will be indicatated When touch 1 of Ten d v LLLF E a Ex In cas...

Page 26: ...t l screen becomes ad ustment pictureof the condence sewing length In caseto makeadjustment thetucking lengthof beginning of sewingside Touch A ln caseto makeadjustment thetucking lengthof endof sewin...

Page 27: ...ide Touch B Adlustment unit is 0 5 mm and adjustmentrange is 0 0 mm 9 5 mm Whentoucheachkey Ten key will be indicated Touch 9 o f T In caseto make Center Knife ON position of beginningof sewing side s...

Page 28: ...endof sewingside Touch B Adjustmentunit is 1 mm and adjustment r a n g e i s 4 m m 1 0 m m Whentoucheachswitch Ten kevwll be indicated Touch I 0 of Ten k p E a q e v 6n i Gl q t l l LD u 6q 1D 46 K A...

Page 29: ...mechanism canbe done From sewingof designated sewinglength flap sewing 1 I WhentouchO l screen becomes operationsetup picture 2 I Whentouch I of operation setup picture it becomes adjustment picture...

Page 30: ...me make shortened decrease number of the set After finishedsetup please touch ul 9 Ex Tl upperthreadworkrng To makelong timeduring release upper thread keeping T 1 1 2 0 l Touch I 1ZOIof setupnumber T...

Page 31: ...MER SEWING FINISH MAIN CLAMP MOVE TIME TO UPPENTHREAD HOLDTNGRELEASE UPPERTHREAD HOLDING OPERATE uppBB THREAD TRTMMTNGFrNrsmD l 4 Y S _ 2 STAKER V s 1 STAKER SEWING FIMSH MAIN CLAMP RELEASE TIME To pe...

Page 32: ...esignation of usestakeris done TouchO l of sewingofdesignaged sewinglenglh flap sewrngpicture Screen will be appeared setup picture Whentouch l l thenit will be adjustment picture t l r l l l l l l f1...

Page 33: ...dicationwill be appeared andYS 2 is chosen 2 Pantsspecialstaker Y S 1 B a r t y p e In caseto fix it Touch b lt l reversal indicationwiil be appeared andYS l is chosen The indicationof theselected sta...

Page 34: ...TION Setup of maximumnumberof machine roatationcan be done TouchO of sewingofdesignated sewinglength flap sewingPicture Screen becomes setuPPlcture Whentouch l L screen becomes adlustment picture t l...

Page 35: ...ximum rotation number key which was touched the maximumrotationnumberis setup o It is setup with 2000rpm at thetime of shipping After the set up of numberthat a sewing machinerotatesmostis finished l...

Page 36: ...berof FootPedaloperation stepsandat the time of the installation of put off dartsdevicearedone Touch l sewingof designated lengthof sewing flap sewingpicture Screenbecomes setup picture Whentouch l it...

Page 37: ...ion r whentouch c 5 l will be indicatedleft sideandit becomes 5 step operation 4 Setup the time of the installation of putoff dartsdevice when touch d rsl will be indicated lefi sideandit becomes excl...

Page 38: ...FOR TABKN I FE ADJUSTING SETSCREI I D R I V I N G S t A F T BASO SETSCREI ADJUST INGSCREhI 3 4 Q s 1 1 R I C H T L E r T I I COUPL INGSTT SCREII r 2 T A B K N IF ES H A F T 6 1 0 B I L 1 3 I3 1A IN C...

Page 39: ...t s i d e t u r n t i t r t a h k ni f e a t l i u s t i n g r i g h l l e ft s c r e w l 0 1 ol h r l e f t r l o c k u i s e T a l k n i f r i i I o t hrt r i qht s irle l urn t tre x1 knif t a r f...

Page 40: ...FilUTPIlt L 0FF 1 l DtrT t 00TPE0AL SEC0NI j T I t 0 N 5 itGtlTF0t TP 0At 0N rj l tiFTANt RtfinT I rj lT p 0AL 0rF IN CASE ilF I AVING CR 1S S f r rktJAF TS P I r t G0llsD0tdN __ __J HAIN I AHP I IFT...

Page 41: ...D E R F O R I 1AIN CLANP 7 C Y L I N D E R F O R FOLD INGPLATE B FOLD INGPLATE I ORK I NG RANGE ADJUSUT ING 9 1 1 A I N C L A I I P P O S I TI O N I N G SCREt I I O t4A IN CLAI IP SPACER I I T A I N C...

Page 42: ...l 4 7 1 5 HOD IF IED h ELT l 4 l 6 m m D0ULBLE tilgLT B 8 SINGLE I IELT 1 6 I I IODIFIED hIELT l 6 I I B m m DOULBLE tJELT I I I 1 5 SINGLE TJELT1 B I IOD IF IED IJELT 1 B 2 O m m o0u B Lq E LI 5_utQl...

Page 43: ...r g a t r e a r s i d e o f m a i nc l a m p a n df a s t e n t h e s e t s c r e w l l T h e t h i c k n e s s o f s p a c e ri s d i f f e r e n t a c c o r d i n g t o g a u g es i z e PLTASE REFE...

Page 44: ...s e t b a s ec o l l e r F a n d base set screw D After adiusted p l e a s em a k e s u r e t h e p a r a ll e d l e v e l o f patch gui de and surface of tabIe and t h e n t i e h t e n t h e s c r e...

Page 45: ...aresetin wrongdirection Positio n th e p rime groovesoppositely eacho th e r I l i n d i m g o f b o b b i n Adjustment o Tensionof wound thread r Conicallywound thread Length of wound thread t hr e a...

Page 46: ...OF NEEDLE Tt READS tlPass each needle thread through thread suide Note When thin slipperythread polyester thread or filament ihread for example is used pass the thread through thread guide aswell 21Wi...

Page 47: ...arrowin the figure f T H R E A D I N C O FB O B B I N T H R E A D S o Thr act rplt IUtl O S l i l o slit Eobbincsse latch lever W hile holding t he t wo ne e d le th re a d s b y le ft hand r ot at e...

Page 48: ...k a n r Jn e e dl e a s s l t o u n i n t h e f i g Arl ir rst a fo I I ows I t is easy to ad itrst af ter rc mov i ttg l he needle tL lal r P o s i t i o n i n q o f t i P o f h o o h r djust so thal...

Page 49: ...f I rrrr Iy w hi r hH a ss I i s h tl y t i g h l r n t d uhenad iusted the gap bet ween Ito rk anrj need lr c T i g h t e nt h e s c r e w B f i r m l y RELAT 0N BETt rliEN HU0K AN 0 UPEN ER I R o t...

Page 50: ...ee l r p a g i n g p f r i u t c i s l o os l r t n F l h i g h l o r q u e i s o r c u r e r l i t r t h el h r e a d t r i nrm i ng ner hart i sm atttl i l causes I ess ef f ir iency uf t hreadtr it...

Page 51: ...arJr o f fired k n i f e a n d t i s h t e n t r o l t s A a n r l B o f r o c k r t a r r n Fis 16 Hookpositioner oil sharpe r Ing stone Screw S rew g Thread trimmer rocking crrnk 2 i a pl r e t r r...

Page 52: ...r r o c k i n g c r a n k NNPLACEI IENT OFUPPER THREAD TRI I lHER I IECHAN ISI I T h e u p p e rt h r e a dt r i m m i n g k ni f f u F p e rt h r e a dh o l di n g s p r in g a n d u p p e r t h r e...

Page 53: ...be done i n the same method as for d o u b l e w e l t a n do r s i n g l ew e l t R e p l a c e m e n t o f t a b k n i f e b a s ec a n b e d o n e i n t h e s a m e m e t h o d a s f o r t a b kni...

Page 54: ...t u II PPER Tl1REAt TRII I 4 ING lrnruN nrckN tFF ct ttlt tON PARTS CONMON PARTS C NI ItlN PARTS I i L I P P E R T I I R T A O T RI M I I I N G N i R T A I N E RS P R I N G COI IIIIJN PARTS C III ION...

Page 55: ...i 3 I I j L a r k e r Y S l C t o l hr e l a i r r e r b E X A H I N A T I O N F O RA I R S O L E N O I D V A L V E B Y M A N U A L T o l r r r s l r l o h a n r lv a l v r r a c h s o l e n o i d t...

Page 56: ...t h e e n d Hotrto remove tube can be doneby p r e s s i n gt h e o p e nr i n g i n p a r a l l e l whi I e push i ng the tube then pu out the tube easi I y d FILTER REGULATER T h i s r e g u l a t o...

Page 57: ...NT OFTHEFOCAS l oc n 1 he set sr re r I and lrl irrst h puhl in r itt or orri hltr Ii ri i i t 1 i ng 1 uhe REPLACEI lENT OFBULB l orrsen 1 hel trurl inlqscrew 2 and p r r l l o u t t h eb u l b f i t...

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