Moeller XP-503, Manual

Page 1: ...Manual 01 2017 MN048014 EN XP 503 panel PC ...

Page 2: ...6 2273 www eaton com Other regions Please contact your local distributor or send an e mail to automation eaton com Original The German language edition of this document is the original manual Translation of the original version All editions of this document other than those in German language are translations of the original manual 4th edition 2017 publication date 01 2017 2014 by Eaton Automation...

Page 3: ...ices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC...

Page 4: ...2 ...

Page 5: ...llation maintenance and disposal 14 3 3 5 Prohibited use 14 3 3 6 Prerequisites for proper operation 15 3 4 Device specific hazards 16 4 Installation 20 4 1 Safety instructions 20 4 2 Unpacking and checking the package contents 20 4 3 Storage and transportation 20 4 4 Installing 20 4 4 1 Temperature 21 4 4 2 Aeration and de aeration 21 4 4 3 Mounting position 22 4 4 4 Installation cut out 22 4 4 5...

Page 6: ...6 5 License Eaton Visual Designer Runtime 51 6 Maintenance and repairs 53 6 1 Safety instructions 53 6 2 Maintenance 53 6 2 1 Cleaning the capacitive touch panel 53 6 2 2 Battery 53 6 3 Repairs 53 7 Storage transport and disposal 55 7 1 Safety instructions 55 7 2 Storage 55 7 3 Transport 55 7 4 Disposal 56 8 Technical data 57 8 1 Dimensions for XP 503 with 25 65 cm 10 1 display 57 8 1 1 Front dime...

Page 7: ...e make sure to read chapter 3 Safety instructions Chapter 3 contains important information regarding your own personal safety and must be read and understood by everyone who will be working with the device WARNING Incomplete manual copies Working with individual pages taken out from the manual may lead to bodily injury and property damage due to missing safety information Always work with the full...

Page 8: ...014 EN www eaton com 1 3 List of revisions The following table only lists major modifications Publication date Page Keyword New Modificati on Delete d 07 2014 New edition 11 2015 ATEX accreditation 09 2016 Marine approvals 01 2017 Additional device models ...

Page 9: ... technology These devices are available in three widescreen display sizes 10 1 15 6 and 21 5 Their slim design featuring a non reflective glass front delivers a modern look The robust scratch resistant front and open device concept on the Panel PCs make them suitable for use in almost all branches of industry involved in mechanical and plant engineering 2 2 Intended use XP 503 panel PCs are primar...

Page 10: ...ileo Open Runtime License XP 503 15 A10 A00 1B 174475 21 5 widescreen industrial panel PC Galileo PCT Multitouch 1 65 GHZ CPU 4 GB RAM Min 32 GB of internal memory Min 4 GB of CFast removable memory Windows Embedded Standard 7 Galileo Open Runtime License XP 503 21 A10 A00 1B 174476 10 1 widescreen industrial panel PC VD PCT Multitouch 1 65 GHZ CPU 4 GB RAM Min 32 GB of internal memory Min 4 GB of...

Page 11: ...d Standard Galileo Open Runtime License ATEX certification II 3D Ex tc IIIC T70 C U XP 503 15 A10 A01 1B 184582 10 1 widescreen industrial panel PC Galileo PCT Multitouch 1 65 GHZ CPU 4 GB RAM Min 32 GB of internal memory Min 4 GB of CFast removable memory Windows Embedded Standard Galileo Open Runtime License ATEX certification II 3D Ex tc IIIC T70 C U XP 503 10 A10 A01 1B 184926 21 5 widescreen ...

Page 12: ...es the following information Manufacturer Part Number Required power supply Article No Part No or Art No Serial No Certification marks and information concerning the corresponding certification approval Layout of interfaces and controls To get fast and effective support make sure to always provide Customer Service with the following information from the nameplate Article No Part No or Art No Seria...

Page 13: ...ion amplitude 0 7 g EMC A All locations except bridge and open deck B All locations including bridge and open deck Input Required protection according to DNV GL Rules shall be provided upon installation on board Filters Ferrites maybe required to fulfil See installation restrictions Installation restrictions Install and commission referring to manuals Screened communication cables improve EMC beha...

Page 14: ... cannot eliminate all potential hazards which is why it is necessary for you to be aware of all hazards and residual risks Do not run the device unless it is in perfect technical condition Make sure to always operate it as specified in this document Read this chapter before working with the device It contains important information regarding your own personal safety and must be read and understood ...

Page 15: ...s situation that could result in death or serious injury if it is not avoided CAUTION CAUTION signal word Indicates a potentially hazardous situation that could result in minor or moderate injury if it is not avoided CAUTION CAUTION signal word without warning sign Indicates a situation that could result in property damage if it is not avoided Used to highlight useful information The hazard symbol...

Page 16: ...s and risks associated with the device 3 3 3 Manual Make sure that every person who will be working with the device regardless of the lifecycle stage involved has read and understood the relevant sections of this manual WARNING Incomplete manual copies Working with individual pages taken out from the manual may lead to bodily injury and property damage due to missing safety information Always work...

Page 17: ...ation in the front of enclosures in protection type tc alternatively ta or tb This installation must be tested and certified separately o The maximum surface temperature at the outer surface is set to 70 C at the maximum ambient temperature of 50 C o For safe installation comply with the specification to holding brackets and tightening torque in the Instruction Leaflet o The ground resistance of a...

Page 18: ...g plug connections Clean only with a clean soft antistatic damp cloth When used in a potentially explosive atmosphere zone 22 The XP 503 A10 A01 1B are designed for installation in the front of enclosures in protection type tc alternatively ta or tb This installation must be tested and certified separately The maximum surface temperature at the outer surface is set to 70 C at the maximum ambient t...

Page 19: ...d CFast cards only when the device is de energized Avoid writing to SSDs HDs and CFast cards as much as possible Reasons The number of write cycles for SSDs HDs and CFast cards is limited If there is a voltage drop while a write operation is in progress data loss is highly likely to occur Remove SSDs HDs and CFast cards only when the device is de energized Before switching off the device make sure...

Page 20: ...d to temperature fluctuations let the device settle into the existing ambient temperature before switching it on do not expose the device to direct heat radiation from heating appliances CAUTION UV light Plastics may become brittle when exposed to UV light This will reduce the device s lifespan Protect the device from direct sunlight UV radiation CAUTION Cleaning the device The device can be damag...

Page 21: ...3 Safety instructions 3 4 Device specific hazards XP 503 01 2017 MN048014 EN www eaton com 19 ...

Page 22: ...se the package insert to make sure that the contents are complete 4 3 Storage and transportation The XP 503 is sturdily built but the components inside it are sensitive to excessively strong vibrations and mechanical shock Accordingly make sure to protect the XP 503 from excessively large mechanical loads The device should only be transported in its original packaging complete with all shock absor...

Page 23: ...he ventilation openings when mounting the device They are designed to allow air to circulate in order to cool the device The device uses natural convection based passive cooling i e it does not use CPU or system fans The CPU and the power supply unit s power semiconductors are directly thermally connected to the back of the display housing by means of a heat spreader or heat sink Make sure that th...

Page 24: ...ly vertical position make sure that air will still be able to circulate properly through the openings in the housing Example XP 503 21 The following also applies to other device versions as applicable Abb 2 Permissible mounting positions 4 4 4 Installation cut out The dimensions for the mounting cutout can be found in the Fitting dimensions section for the relevant device of the Mechanical dimensi...

Page 25: ...CAUTION Stable mounting cut required An IP65 degree of protection will only be ensured if the control panel is stiff enough the device is properly mounted using its holding brackets and the gasket has a proper seat Minimum sheet thickness of control panel panel where the device will be flush mounted 1 5 mm In order for the device to be properly mounted every single one of the holding brackets incl...

Page 26: ...d into the display housing sideways and screwed against the control panel door Together with the polyurethane foam gasket these holding brackets are the main element involved in achieving an IP65 degree of protection The holding brackets intended locations have been selected in such a way as to ensure that the brackets will push against the center of the peripheral polyurethane foam gasket The hol...

Page 27: ...nterference filters must be installed for the power supply in order to adhere to the EMC B provisions Integrate a radio interference suppression filter into the wiring Depending on the output the following filters can be used XT FIL 1 radio interference suppression filter for 24 V DC supply up to 2 2 A Eaton article no 285316 or XT FIL 2 radio interference suppression filter for 24 V DC supply up ...

Page 28: ...at all voltages and signals have the required values CAUTION Safely diverting electrical interference currents The device and the control panel must be connected to a central earth point with as short a conductor length as possible The connection between the device and the control panel must have as low a resistance as possible The earth connection must be implemented using a green and yellow cabl...

Page 29: ...ges SELV necessary 24 V DC 18 36 V DC supply for integrated DC DC converter The applied voltage must meet the requirements for safety extra low voltages SELV set forth in IEC 60950 and in connection with the UL listing the requirements for a low voltage source set forth in UL 508 Pay attention to the polarity Example XP 503 15 The following also applies to other device versions as applicable Botto...

Page 30: ...able and plug it into the socket at the bottom of the housing Pay attention to the polarity Connect the power supply cable to a 24 V power supply that meets the requirements for safety extra low voltages SELV set forth in IEC 60950 and in connection with the UL listing the requirements for a low voltage source set forth in UL 508 The device is now ready to run on 24 VDC 4 7 Using peripheral device...

Page 31: ...EDs CAT5e 6 Pin Signal Description Input Output 1 TxD Transmit O 2 TxD Transmit O 3 RxD Receive I 4 N C not used 5 N C not used 6 RxD Receive I 7 N C not used 8 N C not used LED yellow Link LED green Activity Tab 3 Ethernet 10 100 Base T Pinout for the 1000 Mbit s operating mode RJ 45 socket 8 pole 2 LEDs CAT5e 6 Pin Signal Description Input Output 1 DB Bi directional data B I O 2 DB Bi directiona...

Page 32: ...n host to device Tab 5 USB 3 0 2 x USB 3 0 4 8 3 DVI I interface DVI I interface conforming to the DVI I dual link standard for connecting with a digital or analog signal an external display unit DVI I socket 24 5 pole dual link Pin Signal Pin Signal Pin Signal 1 Data 2 9 Data 1 17 Data 0 2 Data 2 10 Data 1 18 Data 0 3 Data 2 4 Shield 11 Data 1 3 Shield 19 Data 0 5 Shield 4 Data 4 12 Data 3 20 Dat...

Page 33: ...A 3 TXD RX N C 4 DTR RX N C 5 GND GND GND 6 DSR N C N C 7 RTS N C N C 8 CTS N C N C 9 RI N C N C Tab 7 RS 485 232 Default setting half duplex RS 485 RS 232 One serial interface on a 9 pole SUB D plug that can be used as an RS 232 port SUB D plug 9 pole Pin Signal Description Input Output 1 DCD Data Carrier Detect I 2 RXD Receive Data I 3 TXD Transmit Data O 4 DTR Data Terminal Ready O 5 GND Signal...

Page 34: ...e to electrostatic discharges Because of this it is necessary to take precautions whenever handling the cards Please refer to the guidelines for electrostatic sensitive components for more information ESD guidelines Before plugging in or disconnecting components or expansion modules disconnect the XP 503 from the power supply Before plugging in the cables you will need to bring the static charge o...

Page 35: ...d screws without plain unthreaded shank RHS TORX Zn M3 x 5 ISO 7380 1 Remove the cover from the housing Please note The CFast adapter is screwed onto the cover and wired to the board All service relevant assembly parts such as RAM mSATA the CMOS battery and the optional HDDs or SSDs can be accessed from the inside of the housing Abb 8 Opening the device Close When closing the device follow the sam...

Page 36: ...housing does not need to be opened in order to access these ports Example XP 503 15 The following also applies to other device versions as applicable Interfaces 2 x Ethernet 2 x USB 3 0 DVI I RS 485 RS 232 Abb 9 Connection locations Do not plug in or disconnect any plugs during operation Before connecting peripherals make sure they are designed for use in industrial environments For the ports layo...

Page 37: ... the housing Example XP 503 15 The following also applies to other device versions as applicable Bottom of housing Abb 10 Connections for peripherals No Interface Plug design 1 DVI I display port digital analog DVI I socket 24 5 pole 2 Ethernet LAN 1 RJ 45 socket 8 pole 2 LEDs 3 Ethernet LAN 2 RJ 45 socket 8 pole 2 LEDs 4 USB 3 0 Port USB Type A 9 pole 5 USB 3 0 Port USB Type A 9 pole 6 Serial int...

Page 38: ...be connected to the serial ports RS 232 The matching mouse driver must be installed and configured before being able to use the mouse USB mouse A USB mouse can be connected to one of the USB ports It may be necessary to install a USB mouse driver the first time you use the mouse Printer A printer can be connected to one of the USB ports and used once the corresponding printer driver has been insta...

Page 39: ...ll come out from the bottom of the slot Note the specification for the CFast memory at least 4GB Before changing the card the device must be disconnected from the power supply Example XP 503 15 The following also applies to other device versions as applicable Cover Knurled screw Abb 11 CFast memory card location CAUTION Before changing the card the device must be disconnected from the power supply...

Page 40: ...XP 503 15 The following also applies to other device versions as applicable Loosen the thumbscrew knurled head screw and remove the CFast slot s cover To insert a card push it in until you feel it lock into place To remove a card push on the card so that it will be released and will jump out of the chase Abb 12 Changing the CFast memory card ...

Page 41: ...sing a touch panel with multi touch capabilities There is always the possibility of an operator making errors when using the touch panel These errors may result in bodily injury or property damage The following precautions will help prevent the accidental use of the malfunctions Do not under any circumstance use the touch panel to control safety relevant functions Before cleaning the device switch...

Page 42: ...e using the device check which types of potential soiling may accumulate on the touch panel and which functions may be triggered incorrectly as a result WARNING Potential damage when installing and operating the device Scratches and other damage on the device s glass panel may trigger unexpected operator actions When functions are triggered incorrectly in the system bodily injury and property dama...

Page 43: ...cally use a capacitive touch panel stylus If using your fingers Make sure to only use your fingertips Do not use your fingernails to operate the touch panel Do not use thick gloves when operating the touch panel e g work gloves You may wear the following types of gloves Thin cotton gloves Rubber coated gloves Latex gloves Capacitive touch panel gloves Touch the touch panel perpendicularly not at a...

Page 44: ...ning In devices with multi touch capabilities touching the touch panel once will cause the operating system to resume i e trigger a wake up event If the touch panel is displaying available functions before the screen saver starts running this first contact may cause the corresponding functions to be triggered Disabling the screen saver To disable the screen saver in the Windows operating system go...

Page 45: ... the touch panel e g saline solution on the glass panel Avoiding static contact and continuing to run intended functions After approx 10 seconds touch the corresponding icon on the touch panel again and check the results If you will be using an operator action for an extended continuous period of time move your finger s slightly during the process CAUTION Static contact during booting If there is ...

Page 46: ...ing system files cannot be modified by anyone or corrupted by unexpected power disruptions As a result you can be confident that the XP 503 meets your rigorous industrial environmental requirements and can be protected against all unauthorized alterations If Protect Mode is enabled file write operations such as delete edit and create new will be executed in temporary memory only When the device is...

Page 47: ...nges to data stored on the C drive In order to save desired data changes to the C drive the Protect Mode Save operation must be run Extensive changes to C drive software installations must be executed with Protect Mode disabled It is good practice to shut down and re start the XP 503 in preparation of making permanent changes to the C drive This step will ensure that all data stored in volatile me...

Page 48: ...abled and while in this mode the XP unit will behave like any other Windows PC meaning that it is subject to all forms of malware including viruses and adware and it must be shut down through the normal Windows shutdown mechanism to prevent potential corruption of the operating system It is recommended that the XP 503 unit be removed from any plant network while Protect Mode is disabled and that a...

Page 49: ...ccessfully modified you must follow the Account Auto Logon Feature section in order to continue to automatically log in to the Administrator account at boot up All changes made to the C drive when Protect Mode is active must be saved or committed so that the next time the XP 503 is restarted the changes will be retained Refer to the Protect Mode section for additional information Account Auto Logo...

Page 50: ...com Following dialog box appears Use the Check box Users must enter a user name and password to use this computer to enable disable the Auto Logon feature Check box checked Auto Logon is not activated Check box empty Auto Logon is enabled when enabling a dialog box appears for you to enter the username and password ...

Page 51: ...gertips no gloves Option 2 Gloves Sensitivity setting for controlling the touch panel while wearing gloves Option 3 EMC No functional restrictions if EMC interference is up to 20 higher than normal e g highly EMC loaded environment through devices with electromagnetic fields Set parameters In the Windows operating system go to Start All Programs Eaton TouchParameter The cmd window will open Select...

Page 52: ...mbedded Standard 7 50 XP 503 01 2017 MN048014 EN www eaton com Once the program is successfully completed the following line will appear Firmware update Success The program will return to the starting screen Select 0 Press the Enter key to exit the program ...

Page 53: ... device selection Galileo Open from the development PC For further information on these tools consult the Galileo software manuals 5 6 5 License Eaton Visual Designer Runtime XP 503 device types which are licensed for Eaton Visual Designer runtime are licensed at the factory for Eaton Visual Designer runtime and enabled with 4000 Tags 5 drivers and one each of the three web client types Thin Clien...

Page 54: ...5 Commissioning and operation 5 6 XP 503 with Windows Embedded Standard 7 52 XP 503 01 2017 MN048014 EN www eaton com ...

Page 55: ... pointy or sharp objects as well as by liquids Do not use any pointy or sharp objects e g knives to clean the device Do not use aggressive or abrasive cleaning products or solvents Prevent liquids from getting into the device short circuit hazard Clean only with a clean soft antistatic damp cloth Carefully clean the capacitive touch panel with a clean soft antistatic damp cloth If there are any sp...

Page 56: ...6 Maintenance and repairs 6 3 Repairs 54 XP 503 01 2017 MN048014 EN www eaton com ...

Page 57: ...d chapter 3 Safety instructions Chapter 3 contains important information regarding your own personal safety 7 2 Storage The ambient conditions for storage need to be met 7 3 Transport When transporting or shipping the device make sure that the device is not damaged use appropriate packaging All ambient conditions need to be met during transportation and shipping as well Check the device for transi...

Page 58: ...urface RAL 9006 white aluminum Housing Galvanized sheet steel Sheet thickness 1 mm Cover glass Tempered glass across the entire surface tempered soda lime glass Non glare surface chemically micro etched gloss 85 Designer bezel with direct to glass printing RAL 9005 jet black Thickness 3 mm XP 503 10 Thickness 3 mm XP 503 15 Thickness 4 mm XP 503 21 Battery Lithium CR2032 3 0 V 220 mAh Panasonic Ba...

Page 59: ...ensions for XP 503 with 25 65 cm 10 1 display XP 503 01 2017 MN048014 EN www eaton com 57 8 Technical data 8 1 Dimensions for XP 503 with 25 65 cm 10 1 display 8 1 1 Front dimensions XP 503 10 Abb 13 XP 503 10 front dimensions ...

Page 60: ...hnical data 8 1 Dimensions for XP 503 with 25 65 cm 10 1 display 58 XP 503 01 2017 MN048014 EN www eaton com 8 1 2 Device dimensions XP 503 10 Abb 14 XP 503 10 device dimensions ISO 2768mK general tolerances ...

Page 61: ... Dimensions for XP 503 with 25 65 cm 10 1 display XP 503 01 2017 MN048014 EN www eaton com 59 8 1 3 Fitting dimensions XP 503 10 Recommended mounting cutout Abb 15 XP 503 10 fitting dimensions ISO 2768mK general tolerances ...

Page 62: ...a 8 2 Dimensions for XP 503 with 39 6 cm 15 6 display 60 XP 503 01 2017 MN048014 EN www eaton com 8 2 Dimensions for XP 503 with 39 6 cm 15 6 display 8 2 1 Front dimensions XP 503 15 Abb 16 XP 503 15 front dimensions ...

Page 63: ...hnical data 8 2 Dimensions for XP 503 with 39 6 cm 15 6 display XP 503 01 2017 MN048014 EN www eaton com 61 8 2 2 Device dimensions XP 503 15 Abb 17 XP 503 15 device dimensions ISO 2768mK general tolerances ...

Page 64: ... Dimensions for XP 503 with 39 6 cm 15 6 display 62 XP 503 01 2017 MN048014 EN www eaton com 8 2 3 Fitting dimensions XP 503 15 Recommended mounting cutout Abb 18 XP 503 15 fitting dimensions ISO 2768mK general tolerances ...

Page 65: ...a 8 3 Dimensions for XP 503 with 54 6 cm 21 5 display XP 503 01 2017 MN048014 EN www eaton com 63 8 3 Dimensions for XP 503 with 54 6 cm 21 5 display 8 3 1 Front dimensions XP 503 21 Abb 19 XP 503 21 front dimensions ...

Page 66: ...hnical data 8 3 Dimensions for XP 503 with 54 6 cm 21 5 display 64 XP 503 01 2017 MN048014 EN www eaton com 8 3 2 Device dimensions XP 503 21 Abb 20 XP 503 21 device dimensions ISO 2768mK general tolerances ...

Page 67: ... Dimensions for XP 503 with 54 6 cm 21 5 display XP 503 01 2017 MN048014 EN www eaton com 65 8 3 3 Fitting dimensions XP 503 21 Recommended mounting cutout Abb 21 XP 503 21 fitting dimensions ISO 2768mK general tolerances ...

Page 68: ... 1 mm Cover glass Tempered glass across the entire surface tempered soda lime glass Non glare surface chemically micro etched gloss 85 Designer bezel with direct to glass printing RAL 9005 jet black Thickness 3 mm XP 503 10 Thickness 3 mm XP 503 15 Thickness 4 mm XP 503 21 Keypad Projected capacitive touch panel PCT Multi touch capable 4 point touch operation PCT sensor laminated on the back of th...

Page 69: ... diagonal 39 6 cm 15 6 Visible screen area 344 232 mm x 193 536 mm Display resolution W x H WXGA 1366 x 768 pixels Format 16 9 Viewing range left right above below normally 85 85 80 80 Color resolution 16 7 million colors Contrast ratio Normally normally 500 1 Brightness normally 300 cd m Backlight Technology LED Life point 50000 h 21 5 Part no Color active matrix TFT LCD Screen diagonal 54 6 cm 2...

Page 70: ...ory 1 x base 204 pin DDR3 SO DIMM 1066 1333 MHz max 8 GB 4 GB 1 x 4 GB DDR3 1333 SDRAM SO DIMM External Interfaces 2 x Ethernet 10 100 1000 MBit s 2 x USB 3 0 1 x DVI I 1 x serial RS 485 232 configurable in BIOS default setting half duplex RS 485 1 x serial RS 232 Flash memory Industrial flash technology mSATA 1 x mSATA internal Min 32 GB CFast 1 x CFast slot externally accessible Min 4 GB Operati...

Page 71: ...1 2 A XP 503 15 max 1 5 A XP 503 21 max 1 7 A Mechanical dimensions Depends on the specific device version Weight XP 503 10 2 70 kg XP 503 15 4 95 kg XP 503 21 7 55 kg Ambient air temperature Operation vertical 10 mounting position 0 ºC to 50 ºC system with CFast SSD mSATA memory with natural convection 5 ºC to 50 ºC system with HDD with natural convection Storage 20 ºC to 60 ºC Relative humidity ...

Page 72: ...ity As per EN 55024 2010 and EN 61000 6 2 2005 EN 61131 2 2007 product safety UL 508 CSA C22 2 No 142 M1987 RoHS As per 2011 65 EC RoHS Directive All assembly parts and components used are RoHS compliant Vibration resistance during operation EN 60068 2 6 Mechanical shock resistance during operation EN 60068 2 27 Free fall EN 60068 2 32 Explosion protection in relation to CE only type XP 503 A10 A0...

Page 73: ...ont of enclosures in protection type tc alternatively ta or tb This installation must be tested and certified separately The maximum surface temperature at the outer surface is set to 70 C at the maximum ambient temperature of 50 C For safe installation comply with the specification to holding brackets and tightening torque in the Instruction Leaflet IL048006ZU DNV GL Marine approval shipping clas...

Page 74: ... on delivering the right solution for the application But decision makers demand more than just innovative products They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority For more information visit www eaton eu Eaton Adressen weltweit www eaton com Worldwide Sites E Mail info bonn eaton com Internet www eaton eu xp500 Eaton Industries GmbH He...