MOHAWK MODEL TP-20
5
INSTALLATION INSTRUCTIONS
IMPORTANT
READ THIS MANUAL IN ITS ENTIRETY. BE FAMILIAR WITH PART NAMES AND HAVE A GOOD
UNDERSTANDING OF HOW THIS UNIT IS TO BE ASSEMBLED AND OF HOW INDIVIDUAL PARTS OPERATE,
BEFORE ASSEMBLING THE UNIT.
INSTALLING THE LIFT
USE THE PACKING LIST IN THIS MANUAL TO VERIFY ALL
SUPPLIED PARTS.
WARNING
•
EACH POST WEIGHS OVER 4,000 LBS. ERECT THE POSTS
WITH CHAINS AND STRAPS ATTACHED TO THE TOP OF THE
POST. DO NOT REMOVE THE CHAINS AND STRAPS UNTIL
THE POST HAS BEEN SECURED.
ERECT THE MAIN AND OFF SIDE POSTS TO THE UP-RIGHT
POSITION. ALIGN THE POST FOOTINGS TO THE DIMENSIONS
SHOWN FOR SETTING OF LIFT. ENSURE THAT INSIDE POST
DIMENSION IS HELD. MATCH DRILL BASE PLATE HOLES AS
STATED IN PREVIOUS SECTION.
SHIMMING THE POST
LEVEL THE POST BY INSERTING THE SUPPLIED SHIMS UNDER
THE POST FOOTING AROUND THE WEJ-IT ANCHOR. THE LIFT
MUST BE LEVEL BOTH FRONT TO REAR AND SIDE TO SIDE. A
LEVELING DEVICE AND A MEASURING TAPE MUST BE USED.
•
LEVEL THE MAIN SIDE POST FRONT TO REAR AND SIDE TO
SIDE USING A BUBBLE LEVEL.
•
LEVEL THE OFF SIDE POST FRONT TO REAR USING A
BUBBLE LEVEL. SET THE POST PARALLEL TO THE MAIN
SIDE POST USING A MEASURING TAPE, MEASURING FROM
THE EDGE OF THE MAIN SIDE CHANNEL TO THE EDGE OF
THE OFF SIDE CHANNEL AT THE BASE AND AT THE TOP OF
THE POST.
•
THE MEASUREMENT AT THE TOP OF THE POST MUST BE
THE SAME AS THE MEASUREMENT AT THE BASE OF THE
POST
SECURE THE MAIN AND OFF SIDE POSTS TO THE BAY FLOOR
USING THE (18 ) ¾” x 6” WEJ-IT ANCHOR BOLTS & FLAT
WASHERS. SECURE THE POWER UNIT TO THE MAIN SIDE POST
WITH HARDWARE INCLUDED IN PARTS BOXES.
REMOVE THE BREATHER PORT PLUG ON THE POWER UNITS
RESERVOIR AND DISCARD. VERIFY FLUID LEVEL. (1/2 IN. BELOW
BREATHER PORT WHEN BOTH CYLINDERS ARE FULLY
RETRACTED) ADD DEXRON III AS NEEDED TO FILL. ALWAYS USE
A CLEAN FUNNEL AND FILTER. INSTALL THE BREATHER CAP.
REMOVE THE PULL VALVE PORT PLUG ON THE DIVERTER
VALVE. INSERT AND TIGHTEN THE PULL VALVE. TIGHTEN TO 10
FOOT POUNDS. REFER TO DIVERTER VALVE ASSEMBLY
ASSEMBLE THE MANUAL PNEUMATIC VALVE TO THE POWER
UNIT MOUNTING BRACKET. CONNECT AIR LINE FROM VALVE TO
THE AIR CYLINDERS IN THE POST AS SHOWN IN THE TP-20
PNEUMATIC SYSTEM DIAGRAM.
CONNECT OVER-HEAD HYDRAULIC LINES BETWEEN POSTS.
REFER TO THE TP-20 HYDRAULIC SYSTEM. CONNECT OVER-
HEAD PNEUMATIC LINES BETWEEN POSTS. REFER TO THE TP-20
PNEUMATIC SYSTEM.
AIR LINE HOOKUP
CONNECT SHOP AIR SUPPLY TO MANUAL PNEUMATIC VALVE
LOCATED NEXT TO POWER UNIT. FILTER, REGULATOR AND
LUBRICATOR TO BE SUPPLIED BY OTHERS. ENSURE THAT
INCOMING PRESSURE TO LIFT DOES NOT EXCEED 100 PSI.
Summary of Contents for TP-20
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