Mohawk USL-6000-K, Manual

Page 1: ...ACITY UNIVERSAL SCISSOR LIFT MANUAL 5 INSTALLATION 5 OPERATION 5 MAINTENANCE 5 PARTS MOHAWK RESOURCES LTD P O BOX 110 65 VROOMAN AVENUE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET www MOHAWKLIFTS com E MAIL service MOHAWKLIFTS com MODEL USL 6000 K ...

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Page 3: ...ase have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT MOHAWK RESOURCES LTD 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com i ...

Page 4: ...IN THE UNITED STATES OF AMERICA AND CANADA CONTACT MOHAWK RESOURCES LTD FOR SPECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES THIS WARRANTY DOES NOT COVER NORMAL SURFACE WEAR ITEMS ITEMS SUBJECT TO ABRASION OR ITEMS USED IN A CORROSIVE ENVIRONMENT SOME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL COMPONENTS ALL LIFTS S...

Page 5: ... THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS CUSTOM LIFTS AND OPTIONS ALL CUSTOM LIFTS AND OR CUSTOM OPTIONS ARE GUARANTEED ON A CASE BY CASE BASIS CONSULT MOHAWK FACTORY FOR DETAILS ON SPECIFIC CUSTOM LIFTS AND OR OPTIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL A...

Page 6: ... VALVE ADJUSTMENT PROCEDURE 2 4 ARM WASHERS 2 5 SAFETY WARNING LABELS 2 6 3 PARTS PAGE PARTS DIAGRAM 1 POWER UNIT DOLLY ASSEMBLY 2 CYLINDER ASSEMBLY 3 PNEUMATIC TUBING FITTINGS LIST 4 HYDRAULIC TUBING FITTINGS LIST 5 PARTS LIST 6 7 4 TOW BAR KIT RELOCATION PROCEDURE 4 1 TOW BAR SETUP POSITION 4 2 TOW BAR PULLING POSITION 4 3 TOW BAR ASSEMBLY 4 4 PARTS LIST 4 5 ALL INFORMATION ILLUSTRATIONS AND SPE...

Page 7: ...t in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 6 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline WARNING This equipment has internal arcing and sparking parts which should not be exposed to flammable vapors This equipment is only suitable for installation in a garage having sufficie...

Page 8: ...ION OF THIS EQUIPMENT VOIDS ANY AND OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT ALL WARRANTIES APPLICABLE TO THIS EQUIPMENT ARE CONTINGENT ON STRICT ADHERENCE TO THE MAINTENANCE SCHEDULES AND PROCEDURES IN THIS MANUAL KEEP ALL SHIELDS AND GUARDS IN PLACE INSURE ALL SAFETY MECHANISMS ARE OPERABLE KEEP HANDS FEET AND CLOTHING AWAY FROM POWER DRIVEN AND MOVING PARTS WARNING DO NOT INSTALL TH...

Page 9: ...PPING WEIGHT 1 950 LBS POWER UNIT SPECIFICATIONS BRAND NAME MONARCH MODEL M 4509 0104 POWER UNIT TYPE VERTICAL MOTOR VOLTAGE VAC 115 VAC F L A AT RATED CAPACITY 13 6 AMP MOTOR HORSEPOWER 1 MOTOR PHASE SINGLE MOTOR CYCLE HERTZ 60 MOTOR SPEED R P M 1725 PUMP FLOW G P M 0 9 1725 R P M RELIEF VALVE SETTING 2300 P S I MAX WORKING PRESSURE 2000 P S I RESERVOIR CAPACITY 3 GALLONS HYDRAULIC FLUID MEDIUM D...

Page 10: ... TUBING FITTING LIST PG 2 4 CONNECT HYDRAULIC LINE AND AIR LINE FROM POWER UNIT TO CONNECTIONS AT LIFT ENSURE THAT ALL FITTINGS ARE TIGHTENED SEE HYDRAULIC AND PNUEMATIC TUBING FITTING LISTS PG 2 3 2 4 CONNECT THE PIVOT PADS TO THE PLATFORMS USING THE PIVOT PAD PINS AND WASHERS NOTE SPECIFIC PLACEMENT OF WASHERS REFER TO PG 3 2 CONNECT INCOMING POWER TO POWER UNIT SEE ELECTRICAL SCHEMATIC PG 2 5 B...

Page 11: ...12 x 75 W Tow Bar Option 1 006 030 186 Nut Plain M12 w Tow Bar Option 1 006 030 106 Tow Bar Support Weldment 1 006 010 082 Parts Bag 1 006 030 146 Power Unit Dolly Leg 1 006 010 082 Parts Bag 006 010 184 Main Pivot Shim Pivot Pad Washer 1 1 2 4 007 007 178 Washer 13 gauge x 2 1 2 OD x 1 406 ID 4 600 710 010 Washer Flat 1 2 601 310 005 Breather Cap 1 601 520 002 Elbow 90 Deg 1 8 NPT To 1 4 Tube 2 0...

Page 12: ...CAPACITY DO NOT ALLOW CUSTOMERS OR BY STANDERS TO OPERATE THE LIFT OR TO BE IN A LIFTING AREA DURING ITS OPERATION ONLY PROPERLY TRAINED PERSONNEL SHOULD BE ALLOWED TO OPERATE THE UNIT EVERY EFFORT SHOULD BE MADE TO KEEP FEET AND ARMS FROM BENEATH THE UNIT AND AWAY FROM PINCH POINTS WHILE RAISING AND LOWERING LIFT NEVER RAISE A VEHICLE WITH PERSONS INSIDE NEVER ATTEMPT TO OPERATE A LIFT IF IT APPE...

Page 13: ...HE UNIT ENSURE THAT TIRES STRADDLE LIFT PLATFORMS WITH ADEQUATE CLEARANCE POSITION THE VEHICLE AS INDICATED BY THE MFG S RECOMMENDED LIFT POINTS REFER TO VEHICLE FRAME LIFT POINT GUIDE SUPPLIED WITH LIFT NOTE ALIGN THE CENTER OF GRAVITY C G OF THE VEHICLE WITH THE MARK INDICATED ON THE LIFTING PLATFORMS POSITION SWING ARMS LIFTING PADS HEIGHT ADAPTERS RUBBER PADS AND OR ANY COMBINATION THEREOF UND...

Page 14: ...NIT TO FULL HEIGHT NOTE ANY UNUSUAL NOISES INSPECT UNIT FOR WORN OR DEFORMED PARTS MONTHLY INSPECT ALL HYDRAULIC COMPONENTS FOR LEAKS DEFORMATION WEAR OR CORROSION TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS AS REQUIRED 1 ALL O RING BOSS FITTING JAM NUTS ARE TO BE TIGHTENED TO 15 FOOT POUNDS TORQUE 2 ALL PIPE FITTINGS IF LEAKING ARE TO BE REMOVED RE SEALED AND RE INSTALLED SELECT UNITE THREAD SEA...

Page 15: ...ON UNDER VEHICLE OR LIFT REMOVE OBSTRUCTION RAISING UNEVEN SHOP FLOOR UNEVEN USE ON CLEAN FLAT LEVEL SURFACE VEHICLE NOT PROPERLY CENTERED MAKE NECESSARY ADJUSTMENTS TO CENTER VEHICLE VEHICLE C O G TO BE POSITIONED OVER MARKERS INDICATED ON SIDES OF PLATFORMS SLOW DRIFT DOWN POSSIBLE CAUSE SOLUTION SAFETIES NOT ENGAGED RAISE UNIT TO RE ENGAGE SAFETIES THEN LOWER UNIT ONTO SAFETIES POWER UNIT LOWER...

Page 16: ...AWK MODEL USL 6000 K 1 9 SERVICE CHART MODEL USL 6000 K SERIAL NUMBER ________________________________ DATE OF INSTALLATION _________________________ DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY ...

Page 17: ...MOHAWK MODEL USL 6000 K 1 10 MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY ...

Page 18: ...MOHAWK MODEL USL 6000 K MOHAWK FIGURES DIAGRAMS MOHAWK RESOURCES LTD MODEL USL 6000 K ...

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Page 26: ...MOHAWK MODEL USL 6000 K MOHAWK PARTS MOHAWK RESOURCES LTD MODEL USL 6000 K ...

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Page 32: ...25 N D Hex bolt M6 x 12 1 38 006 030 126 Ref KI Dwg Steel Cable Assy Lock Release Cable 1 39 006 030 127 N D Flat washer M6 1 40 006 030 128 Ref 006 010 134 Safety Bar Lock Body 1 41 006 030 129 N D Hex bolt M20 x 1 5 1 42 006 030 130 Ref 006 010 025 Rack Teeth Assy Lock Rack Bar 1 43 006 030 131 Ref KI Dwg Wheel Assy Floor Roller Assy 1 44 006 030 132 Ref 006 010 123 Wheel Spindle Floor Roller Ax...

Page 33: ... 6 mm dia tubing 4 76 006 030 172 N D Air T fitting for 6 mm dia tubing 4 77 006 030 173 N D Air hose 3 6 mm dia tubing 4 78A 601 520 002 Air hose fitting 90 Deg 1 4 dia tubing to 1 8 NPTM 4 78B 006 030 174 N D Air direct fitting 90 Deg for 6 mm dia tubing 4 79 006 030 175 N D Nylon washer M17 od x M14 id x M2 thk 4 80 006 030 176 N D Connector fitting R1 4 x Rc1 8 4 81 006 030 177 N D Air fitting...

Page 34: ...MOHAWK MODEL USL 6000 K MOHAWK TOW BAR KIT MOHAWK RESOURCES LTD MODEL USL 6000 K ...

Page 35: ...THE FLOOR IS LEVEL ENOUGH TO PROVIDE PROPER ROLLING OF LIFT DISCONNECT HYDRAULIC AND PNUEMATIC COUPLINGS BETWEEN POWER UNIT AND LIFT SEE HYDRAULIC PNUEMATIC TUBING AND FITTING LISTS PG 2 3 2 4 WARNING DO NOT DISCONNECT HYDRAULIC COUPLINGS BETWEEN POWER UNIT AND LIFT UNTIL LIFT IS FULLY LOWERED ONTO A LOCK POSITION AND THERE IS NO HYDRAULIC PRESSURE IN THE SYSTEM FAILURE TO DO SO CAN RESULT IN A PR...

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Page 39: ...010 040 TOW BAR SUPPORT WELDMENT 1 82 600 640 054 BOLT 1 2 13 NC x 2 1 2 LG HEX HEAD 1 83 600 680 001 NUT PLAIN 1 2 13 NC 1 84 006 010 041 TOW BAR WELDMENT 1 85 600 690 009 NUT LOCK 1 2 13 NC GRADE 5 1 153 86 600 710 008 WASHER FLAT 1 2 4 316 87 600 920 002 WHEEL HEAVY DUTY 6 2 962 88 600 640 063 BOLT 1 2 13 NC x 8 LG HEX HEAD CAP 1 ...