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Tool Kit for 4.64mm (.183") Crimp Terminal, Pin 

Doc No: ATS-6381156HM  Release Date: 01-18-07 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: F 

Revision Date: 05-24-11 

 

Maintenance 

It is recommended that each operator of the 
tool be made aware of, and responsible for, 
the following maintenance steps: 
 
1.

 

Remove dust, moisture and other 
contaminants with a clean brush, or soft, 
lint-free cloth. 

2.

 

Do not use any abrasive materials that 
could damage the tool. 

3.

 

Make certain all pins; pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high quality 
machine oil.  Do not oil excessively.  This 
tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a 
maximum service life of trouble-free crimping.  The use of light oil, such as 30 weight automotive oil, every 
5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration.  See Figure 7A 
or 7B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 10 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 10. 

 

Warranty

 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 7A 

Figure 7B 

Summary of Contents for 1674386

Page 1: ...ery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 4 64mm 183 Crimp Terminal Pin 14 18 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Available in Reel form only AWG mm mm in mm in 84524 84524 0008 84524 0016 14 2 09 3 05 3 81 120 150 16 1 33 2 41 3 05 09...

Page 2: ...524 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84525 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84590 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X ...

Page 3: ...rt the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot s...

Page 4: ...ng the nest opening it will correspond with the 14 16 or 18 profile on the hand tool See Figure 4 4 Return the locator to its original position 5 Insert the proper wire over the terminal Gently touch the wire stop with the end of the wire See Figure 5 and 6 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws No...

Page 5: ...tially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 10 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period ...

Page 6: ...r No Adapter Description Figure No 63811 5670 63810 1050 Hand Crimp Frame Short N A N A 8 63810 1000 Hand Crimp Frame Long N A N A 8 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 9 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 9 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or...

Page 7: ...ate 05 24 11 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63811 5670 Tool Kit with Locator 1 3 63811 5573 Locator Base 1 4 63811 5675 Locator only REF ...

Page 8: ...LED COPY Page 8 of 8 Revision F Revision Date 05 24 11 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 5670 63811 5670 Tool Kit 1 http www molex com ...

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