background image

Tool Kit for 4.64mm (.183") Crimp Terminal, Pin 

Doc No: ATS-6381156HM  Release Date: 01-18-07 

UNCONTROLLED COPY

 

Page 6 of 8 

Revision: F 

Revision Date: 05-24-11 

 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

%

 

This tool is very difficult to disassemble and reassemble.  Customer repair is not recommended. 

 
The chart below shows all applications for this Tool Kit. 
 

Tool Kit 

Order No. 

Tool 

Order no. 

Tool 

Description 

Power Head 

Order No. 

Adapter 

Description 

Figure 

No. 

63811-5670 

63810-1050  Hand Crimp Frame (Short) 

N/A 

N/A 

63810-1000  Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200  Battery Power Tool (110 V)  63816-0300  Power Crimp Head 

63816-0250  Battery Power Tool (220 V)  63816-0300  Power Crimp Head 

 

Applications for the Tool Kit 

Hand Crimp Tool 

Battery Powered Tool 

 

 

Figure 8 

Figure 9 

 

WARNING

NEVER

 

operate service, install tool kits, or adjust the Power Crimp Head without proper 

instruction and without first reading and understanding the instructions in the proper Manual or 
Specification Sheet.  See Chart above for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Make sure the 

power is turned off. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

POWER 

CRIMP 

HEAD 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

TOOLING KIT 

HAND CRIMP 

FRAME LONG 

AND SHORT

 

TOOLING KIT 

Summary of Contents for 1674386

Page 1: ...ery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 4 64mm 183 Crimp Terminal Pin 14 18 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Available in Reel form only AWG mm mm in mm in 84524 84524 0008 84524 0016 14 2 09 3 05 3 81 120 150 16 1 33 2 41 3 05 09...

Page 2: ...524 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84525 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84590 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X ...

Page 3: ...rt the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot s...

Page 4: ...ng the nest opening it will correspond with the 14 16 or 18 profile on the hand tool See Figure 4 4 Return the locator to its original position 5 Insert the proper wire over the terminal Gently touch the wire stop with the end of the wire See Figure 5 and 6 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws No...

Page 5: ...tially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 10 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period ...

Page 6: ...r No Adapter Description Figure No 63811 5670 63810 1050 Hand Crimp Frame Short N A N A 8 63810 1000 Hand Crimp Frame Long N A N A 8 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 9 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 9 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or...

Page 7: ...ate 05 24 11 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63811 5670 Tool Kit with Locator 1 3 63811 5573 Locator Base 1 4 63811 5675 Locator only REF ...

Page 8: ...LED COPY Page 8 of 8 Revision F Revision Date 05 24 11 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 5670 63811 5670 Tool Kit 1 http www molex com ...

Reviews: