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Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals 

Doc No: ATS-20021803HM  Release Date: 01-27-17 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 01-27-17 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CUT-OFF 

TAB 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 2002180370

 

Hand Crimp Tool 

Order No. 2002180300

 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 26-30 AWG, UL1061 wire. 
 

Terminal Series No. 

Terminal Order No. 

Reel Form only (1) 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620

 

Terminal



 

 

AWG  mm² 

mm 

In. 

mm 

In. 

mm 

In. 

505431 

505431-1000 

26-30  NA  0.81-1.02  .032-.040  0.78-1.02  .031-.040  1.40-1.60  .055-.063 

(1)

 

Customer to cut off terminal from reel: 0.10mm (.004”) maximum Cut-off Tab. 

       

To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 

       



Overall insulation OD specification for terminal. 

 

DEFINITION OF TERMS 

 
 
 

 
 
 

 
 
 
 

 
 
 
 

 

TYPE 4A 

Summary of Contents for 2002180370

Page 1: ...ular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 1 25mm 049 Pitch Wire to Board Crimp Terminal 26 30 AWG UL1061 wire Terminal Ser...

Page 2: ... be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crimp force is adjustable See instructions above Variations in tools terminals wire stranding and insulation types may affect crim...

Page 3: ...losed 4 Bring down the wire stop blade 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and termi...

Page 4: ...ot oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the...

Page 5: ...g or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No T...

Page 6: ... RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Item Order Number Description Quantity 1 2002180370 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 2002180375 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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