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Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals 

Doc No: ATS-20021803HM  Release Date: 01-27-17 

UNCONTROLLED COPY

 

Page 5 of 6 

Revision: A 

Revision Date: 01-27-17 

 

CAUTIONS:

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

Applications for the Modular Crimp Head 

 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction 

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  
See Chart below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the 

power by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

 
The chart below shows all applications for this Modular Crimp Head. 

Modular Crimp Head 

Order No. 

Tool 

Order no. 

Tool 

Description 

Adapter 

Order No. 

Adapter 

Description 

Figure 

No. 

2002180370 

63816-0000  Hand Crimp Frame (Short) 

N/A 

N/A 

63816-0050  Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200  Battery Power Tool (110 V)  63816-0600  Battery Power Crimp Adapter 

63816-0250  Battery Power Tool (220 V)  63816-0600  Battery Power Crimp Adapter 

63816-0100 

Air Power Tool 

63816-0700 

Air Power Crimp Adapter 

 

Applications for the Modular Crimp Head 

Hand Crimp Tool 

Battery Powered Tool 

Air Powered Tool 

 

 

 

Figure 6 

Figure 7 

Figure 8 

MODULAR 

CRIMP 

HEAD 

LOCKING 

PINS 

HAND CRIMP 

FRAME LONG 

OR SHORT 

MODULAR 

CRIMP 

HEAD 

BATTERY 

POWER 

CRIMP 

ADAPTER 

LOCKING 

PINS 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

AIR 

POWER 

TOOL 

MODULAR 

CRIMP HEAD 

LOCKING 

PINS 

LOCKING 

PINS 

AIR POWER 

CRIMP 

ADAPTER 

Summary of Contents for 2002180370

Page 1: ...ular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 1 25mm 049 Pitch Wire to Board Crimp Terminal 26 30 AWG UL1061 wire Terminal Ser...

Page 2: ... be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crimp force is adjustable See instructions above Variations in tools terminals wire stranding and insulation types may affect crim...

Page 3: ...losed 4 Bring down the wire stop blade 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and termi...

Page 4: ...ot oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the...

Page 5: ...g or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No T...

Page 6: ... RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Item Order Number Description Quantity 1 2002180370 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 2002180375 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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