molex 207129 Series Specification Sheet Download

Page: 10 / 11

Tool Kit for 14-24 AWG Crimp Terminals

Doc No: ATS-6381132HM Release Date: 11-07-03

UNCONTROLLED COPY

Page 10 of 11

Revision: G

Revision Date: 10-04-10

RATCHET

RELEASE SCREW

Figure 11

M4 X 6mm

LONG BHCS

M4 X 12mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

M4 X 12mm

LONG BHCS

5 WITH TOOL KIT

LOCATOR ONLY

HAND TOOL PARTS LIST

Item Number Order Number

Description

Quantity

63810-0100

Hand Crimp Frame (Short)

63810-0101

Wrench Set (Not included)

63810-0102

Locator Base

63810-0103

Repair Kit (Not included)

63811-3270

Tool Kit with Locator

63811-3275

Locator #1-Black

63811-3276

Locator #2-Gray

Summary of Contents for 207129 Series

Page 1: ... mm In mm In 1189 02 09 1103 02 09 5111 39 00 0289 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 1104 39 00 0072 39 00 0291 02 09 3102 39 00 0135 39 00 0294 02 09 3104 39 00 0288 39 00 0295 02 09 5106 1190 02 09 2103 02 09 6110 39 00 0299 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 4104 39 00 0106 39 00 0301 02 09 6106 39 00 0297 1380 02 09 2118 02 09 6126 39 00 0304 18 2...

Page 2: ... cut off terminal from reel using the Cut off Tab dimension from the terminals selected DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes below Terminal Series No Hand Tool Locator Wire Size Conductor Crimp Height REF Conduct...

Page 3: ...00 X 2273 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 62 3 14 00 X 22 0 32 1 23 1 33 049 052 1 70 067 44 5 10 00 X 2282 1 14 2 08 1 38 1 48 054 058 2 30 090 178 0 40 00 X 16 1 31 1 38 1 48 054 058 2 30 090 155 8 35 00 X 18 0 82 1 23 1 33 049 052 1 70 067 111 3 25 00 X 4272 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 ...

Page 4: ...ve with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tigh...

Page 5: ...e proper nest opening Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool 4 Return the locator to its original position 5 Insert the proper wire over the terminal Some large O D wires may need to be placed into the terminal before closing the tool Gently touch the wire stop with the end of the wire See Figure 5 6 Compress the terminal by squeezing t...

Page 6: ... tool 63811 3300 They are locator no 1 63811 3375 which is black and locator no 2 63811 3376 which is gray Make sure the desired style of locator is installed for the proper terminal and wire Follow the steps below to change the locators 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pullin...

Page 7: ...centric axle and setting wheel 2 Remove the locking screw with a 2mm hex wrench The wrench set 63810 0101 is not supplied It is sold separately from the hand tool 3 Turn the eccentric axle and setting wheel with the wrench or pliers Counter clockwise CCW to increase handle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6...

Page 8: ...imping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster tha...

Page 9: ...ations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this t...

Page 10: ...mm LONG BHCS 5 7 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 6 5 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63811 3270 Tool Kit with Locator 1 6 63811 3275 Locator 1 Black 1 7 63811 3276 Locat...

Page 11: ... COPY Page 11 of 11 Revision G Revision Date 10 04 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 3270 63811 3270 Tool Kit 1 http www molex com ...

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