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Tool Kit for 14-24 AWG Crimp Terminals

 

Doc No: ATS-6381132HM  Release Date: 11-07-03 

UNCONTROLLED COPY

 

Page 2 of 11 

Revision: G 

Revision Date: 10-04-10 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

2273 

02-09-1123  02-09-1140 

 

 

18-22  0.82-0.32  1.52-3.05  .060-.120  3.30-3.80  .130-.150 

2282 

18-09-2804  18-09-2807 

 

 

14-18  2.08-0.82  3.56 Max.  .140 Max.  3.60-4.10  .140-.160 

4272 

02-09-1149 

 

 

 

18-22  0.82-0.32  1.52-3.05  .060-.120  3.30-3.80  .130-.150 

4549 

02-09-2167 

 

 

 

14-20  2.08-0.52  3.56 Max.  .140 Max.  3.30-3.80  .130-.150 

4550 

02-09-1206  02-09-5170 

 

 

14-20  2.08-0.52  3.56 Max  .140 Max  3.30-3.80  .130-.150 

6271 

02-09-1212  02-09-5208 

 

 

18-22  0.82-0.32  1.52-3.05  .060-.120  3.30-3.80  .130-.150 

6310 

02-09-1211  02-09-5206 

 

 

14-20  2.08-0.52  1.65-4.06  .065-.160  3.30-3.80  .130-.150 

7238 

02-09-1112 

 

 

 

14-18  2.08-0.82  3.56 Max.  .140 Max.  3.60-4.10  .140-.160 

Customer to cut off terminal from reel using the Cut-off Tab dimension from the terminals selected. 

 

DEFINITION OF TERMS 

 
 

 
 
 
 

 
 
 
 

 
 
 

 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

 

CONDITIONS: 

 
After crimping, the conductor profiles should measure the following (see notes below). 
 

Terminal Series No. 

Hand Tool 

Locator 

Wire Size 

Conductor Crimp 

Height (REF) 

Conductor 

Crimp Width (Ref) 

Pull Force 

Minimum 

Profile 

AWG  mm

2

 

mm 

In. 

mm 

In. 

Lb. 

A  B 

1189 

14 

2.08  1.38-1.48  .054-.058 

2.30 

.090 

178.0  40.00  X 

 

16 

1.31  1.38-1.48  .054-.058 

2.30 

.090 

155.0  35.00  X 

 

18 

0.82  1.23-1.33  .049-.052 

1.70 

.067 

111.3  25.00 

 

20 

0.52  1.23-1.33  .049-.052 

1.70 

.067 

66.8 

15.00 

 

1190 

14 

2.08  1.38-1.48  .054-.058 

2.30 

.090 

178.0  40.00  X 

 

16 

1.31  1.38-1.48  .054-.058 

2.30 

.090 

155.8  35.00  X 

 

18 

0.82  1.23-1.33  .049-.052 

1.70 

.067 

111.3  25.00 

 

20 

0.52  1.23-1.33  .049-.052 

1.70 

.067 

66.8 

15.00 

 

1380 

18 

0.82  1.23-1.33  .049-.052 

1.70 

.067 

111.3  25.00 

 

20 

0.52  1.23-1.33  .049-.052 

1.70 

.067 

66.8 

15.00 

 

22 

0.32  1.23-1.33  .049-.052 

1.70 

.067 

53.4 

12.00 

 

1381 

18 

0.82  1.23-1.33  .049-.052 

1.70 

.067 

111.3  25.00 

 

20 

0.52  1.23-1.33  .049-.052 

1.70 

.067 

66.8 

15.00 

 

22 

0.32  1.23-1.33  .049-.052 

1.70 

.067 

53.4 

12.00 

 

Summary of Contents for 207129 Series

Page 1: ... mm In mm In 1189 02 09 1103 02 09 5111 39 00 0289 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 1104 39 00 0072 39 00 0291 02 09 3102 39 00 0135 39 00 0294 02 09 3104 39 00 0288 39 00 0295 02 09 5106 1190 02 09 2103 02 09 6110 39 00 0299 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 4104 39 00 0106 39 00 0301 02 09 6106 39 00 0297 1380 02 09 2118 02 09 6126 39 00 0304 18 2...

Page 2: ... cut off terminal from reel using the Cut off Tab dimension from the terminals selected DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes below Terminal Series No Hand Tool Locator Wire Size Conductor Crimp Height REF Conduct...

Page 3: ...00 X 2273 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 62 3 14 00 X 22 0 32 1 23 1 33 049 052 1 70 067 44 5 10 00 X 2282 1 14 2 08 1 38 1 48 054 058 2 30 090 178 0 40 00 X 16 1 31 1 38 1 48 054 058 2 30 090 155 8 35 00 X 18 0 82 1 23 1 33 049 052 1 70 067 111 3 25 00 X 4272 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 ...

Page 4: ...ve with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tigh...

Page 5: ...e proper nest opening Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool 4 Return the locator to its original position 5 Insert the proper wire over the terminal Some large O D wires may need to be placed into the terminal before closing the tool Gently touch the wire stop with the end of the wire See Figure 5 6 Compress the terminal by squeezing t...

Page 6: ... tool 63811 3300 They are locator no 1 63811 3375 which is black and locator no 2 63811 3376 which is gray Make sure the desired style of locator is installed for the proper terminal and wire Follow the steps below to change the locators 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pullin...

Page 7: ...centric axle and setting wheel 2 Remove the locking screw with a 2mm hex wrench The wrench set 63810 0101 is not supplied It is sold separately from the hand tool 3 Turn the eccentric axle and setting wheel with the wrench or pliers Counter clockwise CCW to increase handle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6...

Page 8: ...imping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster tha...

Page 9: ...ations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this t...

Page 10: ...mm LONG BHCS 5 7 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 6 5 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63811 3270 Tool Kit with Locator 1 6 63811 3275 Locator 1 Black 1 7 63811 3276 Locat...

Page 11: ... COPY Page 11 of 11 Revision G Revision Date 10 04 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 3270 63811 3270 Tool Kit 1 http www molex com ...

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