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Tool Kit for Sabre™ Flat Blade Crimp Terminal

Doc No: ATS-6381172HM Release Date: 02-12-07

UNCONTROLLED COPY

Page 8 of 8

Revision: C

Revision Date: 09-09-10

Figure 11

1

2

2

M4 by 8 Long

BHCS

M4 by 18 Long

BHCS

M4 by 10 Long

BHCS

1

POWER HEAD PARTS LIST

Item

Order No

Engineering No.

Description

Quantity

1

63816-0300

63816-0300

Power Crimp Head

1

2

63811-7270

63811-7270

Tool Kit

1

http://www.molex.com

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Summary of Contents for 207129 Series

Page 1: ...stalled into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Sabre Flat Blade Crimp Terminal 14 18 AWG Terminal Series No Terminal Order No Wire Size Insulation ...

Page 2: ... 16 1 33 1 38 1 48 054 058 2 50 098 133 4 30 0 X 18 0 82 1 35 1 43 053 056 2 50 098 88 9 20 0 X To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended 1 Profile A 2 36 3 56mm 093 140 inch 2 Profile B 2 79 3 56mm 110 140 inch 3 Profile C 2 36 3 14mm 093 124 inch Tool Qualification Notes 1 Pull Force should be measured with no influence from the in...

Page 3: ...ng BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass p...

Page 4: ...e Figure 4 4 Return the locator to its original position 5 Insert the proper wire over the terminal Gently touch the wire stop with the end of the wire See Figure 5 and 6 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully cl...

Page 5: ...rtially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 10 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period...

Page 6: ...er No Adapter Description Figure No 63811 7270 63810 1050 Hand Crimp Frame Short N A N A 8 63810 1000 Hand Crimp Frame Long N A N A 8 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 9 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 9 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits o...

Page 7: ...Date 09 09 10 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63811 7270 Tool Kit with Locator 1 3 63811 5573 Locator Base 1 4 63811 7275 Locator only REF ...

Page 8: ...LLED COPY Page 8 of 8 Revision C Revision Date 09 09 10 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 7270 63811 7270 Tool Kit 1 http www molex com ...

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