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Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles 

Doc No: ATS-6381952HM 

Release Date: 12-04-08 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 08-11-10 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63819-5270

 

Hand Crimp Tool 

Order No. 63819-5200

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

 
Products: .090 (2.3mm²) Slip-On Receptacle Terminal for AVSS   0.3 – 0.5mm² wire. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size and Type  Insulation Diameter 

Strip Length 

Available in Reel only 

mm² (AVSS) 

mm 

In. 

mm 

In. 

35768 

35768-0110  35768-0120 

0.30–0.50 

1.40-1.70  .055-.067  5.00-5.60  .197-.236 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope.

TYPE 4A 

Summary of Contents for 35768 Series

Page 1: ...ndling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 090 2 3mm Slip On Receptacle Terminal f...

Page 2: ...eight Ref Crimp Width Maximum Ref mm2 mm In mm In mm In mm In N Lb 0 3 0 5 35768 0 30 0 90 1 00 035 039 1 80 071 2 22 087 2 30 091 58 8 13 2 X 0 50 1 00 1 10 039 043 1 80 071 2 27 089 2 30 091 58 8 13 2 X Τ Τ Τ Τ Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool ...

Page 3: ...certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by liftin...

Page 4: ...ools terminals wire stranding and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purcha...

Page 5: ...urce Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapt...

Page 6: ...ELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 x 14 LONG BHCS PARTS LIST Hand Crimp Tool 63819 5200 Item Order Number Description Quantity 1 63819 5270 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63819 5275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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