Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles
Doc No: ATS-6381952HM
Release Date: 12-04-08
UNCONTROLLED COPY
Page 2 of 6
Revision: B
Revision Date: 08-11-10
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap”
form geometry in the insulation punch. This
produces an overlap insulation crimp (A620 –
compliant). While the insulation punch profile may
appear “lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the “overlap”
profile on all pockets).
CRIMP SPECIFICATION
Terminal Series No.
Bell Mouth
Bend up Bend down Twist Roll Conductor Brush
mm
In.
Degree
Degree
mm
In.
35768
0.30–0.60 .012-.024
3
3
3
5
0.30–0.80 .012-.031
Seam:
Seam shall not be open and no wire allowed out of the crimping area.
After crimping, the crimp profiles should measure the following (See notes on page 4).
Terminal
Series No.
Wire Size
(AVSS)
Conductor
Insulation
Pull Force
Minimum
Profile mm²
Crimp Height
(Ref)
Crimp Width
(Ref)
Crimp Height
(Ref)
Crimp Width
Maximum(Ref)
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb
0.3
0.5
35768
0.30
0.90–1.00 .035-.039 1.80
.071
2.22
.087
2.30
.091
58.8
13.2
X
0.50
1.00–1.10 .039-.043 1.80
.071
2.27
.089
2.30
.091
58.8
13.2
X
ΤΤΤΤ
Tool Qualification Notes
:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1.
Lift the wire stop blade up.
2.
Insert the terminal fully into the correct profile until the terminal is fully seated and stops.
3.
Bring down the wire stop blade.
4.
Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the
terminal is fully crimped. See Figure 2.
5.
Close the tool until the ratchet releases, the tool handles will then spring open.
6.
Lift the wire stop blade up if it is still in down position.
7.
Carefully remove the crimped terminal.
Note:
To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
