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Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles 

Doc No: ATS-6381952HM 

Release Date: 12-04-08 

UNCONTROLLED COPY

 

Page 3 of 6 

Revision: B 

Revision Date: 08-11-10 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

 
3.

 

Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for durability but like any other equipment it needs 
cleaning and lubrication for a maximum service life of trouble free crimping.  Light oil (such as 30 weight 
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 
certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 6. 

 

Warranty

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

TERMINAL 

PRE-STRIPPED 

WIRE 

LOCATOR 

Figure 1 

WIRE STOP 

BLADE 

Figure 2 

CONDUCTOR 

PUNCH 

WIRE 

LOCATOR 

TERMINAL 

INSULATION 

PUNCH 

INSULATION 

ANVIL 

CONDUCTOR 

ANVIL 

WIRE STOP 

BLADE 

Summary of Contents for 35768 Series

Page 1: ...ndling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 090 2 3mm Slip On Receptacle Terminal f...

Page 2: ...eight Ref Crimp Width Maximum Ref mm2 mm In mm In mm In mm In N Lb 0 3 0 5 35768 0 30 0 90 1 00 035 039 1 80 071 2 22 087 2 30 091 58 8 13 2 X 0 50 1 00 1 10 039 043 1 80 071 2 27 089 2 30 091 58 8 13 2 X Τ Τ Τ Τ Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool ...

Page 3: ...certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by liftin...

Page 4: ...ools terminals wire stranding and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purcha...

Page 5: ...urce Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapt...

Page 6: ...ELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 x 14 LONG BHCS PARTS LIST Hand Crimp Tool 63819 5200 Item Order Number Description Quantity 1 63819 5270 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63819 5275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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