background image

Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles 

Doc No: ATS-6381952HM 

Release Date: 12-04-08 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: B 

Revision Date: 08-11-10 

 

CAUTIONS: 

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Notes: 

1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 

3.

 

This tool is intended for standard conductor sizes.  It may not give a good insulation crimp support for all 
insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above).  The replacement parts listed are the only parts 
available for repair.  If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 

5.

 

Pull force should be used as the final criteria for an acceptable crimp.  Pull force is measured with no 
influence from the insulation crimp.  The insulation should be stripped long (1/2 in.) so the insulation grips 
on the terminal do not grip the wire insulation or the conductor.  Refer to Molex Quality Crimping 
Handbook 63800-0029 for additional information on crimping and crimp testing. 

6.

 

Molex does not certify crimp hand tools. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

Summary of Contents for 35768 Series

Page 1: ...ndling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 090 2 3mm Slip On Receptacle Terminal f...

Page 2: ...eight Ref Crimp Width Maximum Ref mm2 mm In mm In mm In mm In N Lb 0 3 0 5 35768 0 30 0 90 1 00 035 039 1 80 071 2 22 087 2 30 091 58 8 13 2 X 0 50 1 00 1 10 039 043 1 80 071 2 27 089 2 30 091 58 8 13 2 X Τ Τ Τ Τ Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool ...

Page 3: ...certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by liftin...

Page 4: ...ools terminals wire stranding and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purcha...

Page 5: ...urce Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapt...

Page 6: ...ELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 x 14 LONG BHCS PARTS LIST Hand Crimp Tool 63819 5200 Item Order Number Description Quantity 1 63819 5270 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63819 5275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

Reviews: